CN114687459A - Assembly type composite wallboard and floor slab self-tapping nail cluster and post-cast strip combined connecting structure and manufacturing method - Google Patents
Assembly type composite wallboard and floor slab self-tapping nail cluster and post-cast strip combined connecting structure and manufacturing method Download PDFInfo
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- 239000002131 composite material Substances 0.000 title claims abstract description 123
- 238000010079 rubber tapping Methods 0.000 title claims abstract description 123
- 238000004519 manufacturing process Methods 0.000 title description 2
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 211
- 239000010959 steel Substances 0.000 claims abstract description 211
- 239000004567 concrete Substances 0.000 claims abstract description 186
- 230000005540 biological transmission Effects 0.000 claims abstract description 79
- 239000004793 Polystyrene Substances 0.000 claims abstract description 15
- 229920002223 polystyrene Polymers 0.000 claims abstract description 15
- 238000000034 method Methods 0.000 claims abstract description 9
- 230000002787 reinforcement Effects 0.000 claims description 60
- 230000003014 reinforcing effect Effects 0.000 claims description 20
- 238000009413 insulation Methods 0.000 claims description 13
- 238000003466 welding Methods 0.000 claims description 10
- 239000004575 stone Substances 0.000 claims description 9
- 239000004570 mortar (masonry) Substances 0.000 claims description 6
- 239000003973 paint Substances 0.000 claims description 5
- 239000002023 wood Substances 0.000 claims description 5
- 239000004568 cement Substances 0.000 claims description 4
- 238000009826 distribution Methods 0.000 claims description 4
- 239000011150 reinforced concrete Substances 0.000 claims description 4
- 239000006260 foam Substances 0.000 claims description 3
- 239000011521 glass Substances 0.000 claims description 3
- 239000002245 particle Substances 0.000 claims description 3
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 claims description 3
- 229920006327 polystyrene foam Polymers 0.000 claims description 3
- 238000004873 anchoring Methods 0.000 claims description 2
- 229910001294 Reinforcing steel Inorganic materials 0.000 claims 4
- 239000011248 coating agent Substances 0.000 claims 1
- 238000000576 coating method Methods 0.000 claims 1
- 238000010422 painting Methods 0.000 claims 1
- 239000002985 plastic film Substances 0.000 claims 1
- 239000011241 protective layer Substances 0.000 claims 1
- 238000005266 casting Methods 0.000 abstract description 17
- 238000010276 construction Methods 0.000 abstract description 11
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- 238000001125 extrusion Methods 0.000 description 1
- 238000009415 formwork Methods 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/38—Connections for building structures in general
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/66—Sealings
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/66—Sealings
- E04B1/68—Sealings of joints, e.g. expansion joints
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
- E04C2/284—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
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Abstract
本发明公开了装配式复合墙板与楼板自攻钉集块与后浇带组合连接构造及作法,用于多层建筑承受地震作用较大的上、下复合墙板以及楼板的装配。自攻钉集块包括上下复合墙外叶混凝土薄板连接的一形自攻钉集块、下内叶混凝土薄板倒L形圈梁与上内叶混凝土薄板及楼板连接的T形自攻钉集块及与楼板连接的倒L形自攻钉集块,自攻钉集块钢构由焊接在钢筋上的传力钢板、连接钢板、自攻钉构成;后浇条带包括上下外叶混凝土板间后浇条带及内叶混凝土板与楼板间的后浇条带;自攻钉集块连接解决了混凝土薄板与夹芯聚苯板界面为连接施工盲区及通透螺杆连接热桥的难题。本发明具有后浇带连续传力与自攻钉集块集中传力协同工作高效受力、墙体热工性能好的技术优势。
The invention discloses a combined connection structure and method of prefabricated composite wall panels and floor self-tapping screw aggregate blocks and post-casting belts, which are used for the assembly of upper and lower composite wall panels and floor slabs in multi-storey buildings that are subjected to relatively large earthquakes. The self-tapping screw block includes a one-shaped self-tapping screw block connecting the outer leaf concrete sheets of the upper and lower composite walls, and a T-shaped self-tapping screw block connecting the lower inner leaf concrete sheet with the inverted L-shaped ring beam and the upper inner leaf concrete sheet and floor slab. And the inverted L-shaped self-tapping screw block connected to the floor, the self-tapping screw block steel structure is composed of force transmission steel plates, connecting steel plates and self-tapping screws welded on the steel bars; the post-casting strip includes the upper and lower outer leaf concrete slabs. The post-cast strip and the post-cast strip between the inner leaf concrete slab and the floor slab; the self-tapping screw block connection solves the problem that the interface between the concrete sheet and the sandwich polystyrene board is the connection construction blind area and the through-screw connection thermal bridge. The invention has the technical advantages of the continuous force transmission of the post-casting belt and the concentrated force transmission of the self-tapping screw block to work together efficiently to bear the force and to have good thermal performance of the wall.
Description
技术领域technical field
本发明涉及一种装配式复合墙板与楼板自攻钉集块与后浇带组合连接构造及作法,属于装配式混凝土建筑技术领域。The invention relates to a combined connection structure and method of an assembled composite wall panel and a floor panel self-tapping screw block and a post-casting belt, and belongs to the technical field of prefabricated concrete buildings.
背景技术Background technique
超低能耗房屋的技术研发,国内外工程界一直十分关注。然而目前村镇低多层超低能耗房屋的建造技术,特别是装配式建造技术十分欠缺。The technical research and development of ultra-low energy consumption houses has always been paid close attention to by the engineering community at home and abroad. However, at present, the construction technology of low-storey and ultra-low energy consumption houses in villages and towns, especially the prefabricated construction technology, is very lacking.
技术瓶颈:Technical bottleneck:
上、下复合墙连接问题:(1)传统剪力墙配筋构造的分布间距大、钢筋直径大,若钢筋搭接锚固技术则后浇带截面高度尺寸大、现浇量大,难以满足内外叶单排钢筋网混凝土薄板夹芯聚苯板墙板装配要求的后浇混凝土截面高度不宜大于180mm的要求;(2)传统剪力墙套筒连接钢筋的技术,根本不适用内外叶单排钢筋网混凝土薄板夹芯聚苯板墙板的装配,因内外叶薄墙板厚度仅为40mm~60mm;(3)传统剪力墙钢板螺栓连接的技术,不适用内外叶单排钢筋网混凝土薄板夹芯聚苯板墙板的装配,因为内外叶墙板中间夹着聚苯板且考虑热桥问题聚苯板不允许打孔穿螺栓,这样采用传统钢板螺栓连接技术难以分别将内外叶混凝土薄墙板装配;(4)自攻钉的价格比螺栓价格低得多,薄壁轻钢龙骨结构的薄壁轻钢龙骨之间的连接采用自攻钉连接,自攻钉先后穿透连接的两个轻钢龙骨,轻钢龙骨之间传力通过与自攻钉的咬合实现、没有挤压摩擦力;然而,内外叶单排钢筋网混凝土薄板夹芯聚苯板墙板的装配,属于钢筋混凝土墙板装配,同时需要摩擦力和咬合力,显见目前的自攻钉直接连接轻钢龙骨的技术与复合墙板的内外叶混凝土薄墙板的装配及其传力需求显著不同;(5)传统剪力墙现浇带装配,由于混凝土现浇量较大、混凝土胀模力较大,需要增设临时施工支架将模板定位,费用较高且灵活度较差,不适用于内外叶单排钢筋网混凝土薄板夹芯聚苯板墙板的混凝土后浇带施工。The connection problems of the upper and lower composite walls: (1) The traditional shear wall reinforcement structure has a large distribution spacing and a large diameter of the steel bar. If the steel bar is lapped and anchored, the height and size of the post-cast belt section will be large and the amount of cast-in-place is large, which is difficult to meet the requirements of internal and external The height of the post-cast concrete section required for the assembly of the leaf single-row reinforced mesh concrete thin-panel sandwich polystyrene panel wall panel should not be greater than the requirement of 180mm; (2) The traditional shear wall sleeve connecting steel bar technology is not suitable for the inner and outer leaf single-row steel bar at all. For the assembly of mesh concrete thin-slab sandwich polystyrene wall panels, the thickness of the inner and outer leaf thin wall panels is only 40mm to 60mm; (3) the traditional shear wall steel plate bolt connection technology is not suitable for the inner and outer leaf single-row reinforced mesh concrete thin plate clamps The assembly of the core polystyrene wall panels, because the inner and outer leaf wall panels are sandwiched between the polystyrene panels and considering the thermal bridge problem, the polystyrene panels are not allowed to punch through bolts, so it is difficult to use the traditional steel plate bolt connection technology to separate the inner and outer leaf concrete thin walls. (4) The price of self-tapping screws is much lower than that of bolts. The connection between the thin-walled light-gauge steel keels of the thin-walled light-gauge steel keel structure is connected by self-tapping screws, and the self-tapping screws successively penetrate the two connected Light steel keel, the force transmission between the light steel keel is realized by the engagement with the self-tapping screw, and there is no extrusion friction; however, the assembly of the inner and outer leaves of the single-row reinforced mesh concrete sheet sandwich polystyrene panel wall panel belongs to the reinforced concrete wall Panel assembly requires both friction and occlusal force. It is obvious that the current technology of directly connecting light steel keels with self-tapping screws is significantly different from the assembly of inner and outer leaf concrete thin wall panels of composite wall panels and their force transmission requirements; (5) Traditional shears Force wall cast-in-situ belt assembly, due to the large amount of concrete cast-in-place and the large expansion force of concrete, it is necessary to add temporary construction brackets to locate the formwork, which is expensive and less flexible, and is not suitable for single-row reinforced mesh concrete with inner and outer leaves. Concrete post-pour construction of thin-sandwich polystyrene wall panels.
复合墙与楼板的连接问题:(1)传统装配式夹芯聚苯板复合墙板的内叶单排钢筋网混凝土薄板可供装配式楼板搭接的尺寸太小,且内叶单排配筋薄板传递楼板荷载存在薄板稳定问题;(2)传统装配式混凝土剪力墙结构多采用带后浇层的钢筋桁架楼承板,现浇量相对大;(3)由于复合墙板内叶厚度仅为40mm~60mm,采用墙板预埋抗剪螺栓与楼板连接的构造方式不适用;(4)为保证楼板与复合墙板内叶在支座搭接部位的连接性能,多数采用复合墙板内外叶混凝土薄板连通圈梁的构造作法,这样严重存在热桥问题,不适于低能耗房屋。The connection between the composite wall and the floor: (1) The inner leaf of the traditional prefabricated sandwich polystyrene composite wall panel has a single row of reinforced mesh concrete sheets. There is a problem of thin plate stability when the thin plate transmits the floor load; (2) the traditional prefabricated concrete shear wall structure mostly adopts the reinforced truss floor slab with the post-cast layer, and the cast-in-place amount is relatively large; (3) the thickness of the inner leaf of the composite wall plate is only It is 40mm~60mm, and the construction method of using the pre-embedded shear bolts of the wall panel to connect with the floor slab is not applicable; (4) In order to ensure the connection performance between the floor slab and the inner leaf of the composite wall panel at the lap joint of the support, most of the composite wall panels are used inside and outside. The structure of the leaf concrete sheet connected to the ring beam has serious thermal bridge problems, which is not suitable for low-energy-consumption houses.
发明内容SUMMARY OF THE INVENTION
本发明所要解决的技术问题是提供一种装配式复合墙板与楼板自攻钉集块与后浇带组合连接构造及作法,施工速度快,湿作业量少。The technical problem to be solved by the present invention is to provide a combined connection structure and method of an assembled composite wallboard and a floor self-tapping screw block and a post-casting belt, with fast construction speed and less wet work.
为解决上述技术问题,本发明所采取的技术方案是:In order to solve the above-mentioned technical problems, the technical scheme adopted by the present invention is:
一种装配式复合墙板与楼板自攻钉集块与后浇带组合连接构造,包括上复合墙板、下复合墙板、混凝土楼板、倒L形圈梁、上下复合墙板外叶混凝土薄板自攻钉集块的内藏钢构、下内叶混凝土薄板倒L形圈梁与上内叶混凝土薄板及楼板连接的T形自攻钉集块内藏钢构、下内叶混凝土薄墙板与楼板间自攻钉集块连接的内藏钢构;A composite connection structure of assembled composite wall panel and floor self-tapping nail block and post-casting belt, including upper composite wall panel, lower composite wall panel, concrete floor, inverted L-shaped ring beam, upper and lower composite wall panel outer leaf concrete sheets The built-in steel structure of the self-tapping nail block, the inverted L-shaped ring beam of the lower inner leaf concrete sheet, the T-shaped self-tapping nail block connected with the upper inner leaf concrete sheet and the floor slab, the built-in steel structure, the lower inner leaf concrete thin wall panel Built-in steel structure connected with self-tapping screw block between floors;
所述上复合墙板、所述下复合墙板均包括混凝土外叶板、混凝土内叶板、夹芯保温板,内叶钢筋网浇筑混凝土形成混凝土内叶板,外叶钢筋网浇筑混凝土形成混凝土外叶板,拉结钢筋通过焊接或绑扎将内叶钢筋网、外叶钢筋网和夹芯保温板连接在一起;所述混凝土楼板由楼板钢筋网浇筑混凝土制成;The upper composite wall panel and the lower composite wall panel both include concrete outer leaf panels, concrete inner leaf panels, and sandwich insulation panels. The inner leaf reinforcement mesh is poured into concrete to form the concrete inner leaf slab, and the outer leaf reinforcement mesh is poured into concrete to form concrete. The outer leaf plate, the tie steel bars are welded or tied to connect the inner leaf steel mesh, the outer leaf steel mesh and the sandwich insulation board together; the concrete floor is made of concrete poured from the floor steel mesh;
在上复合墙板与下复合墙板的相接处设有倒L形圈梁,所述倒L形圈梁的钢筋网由矩形截面圈梁钢筋笼、矩形圈梁上部凸出的内叶钢筋网7的竖向钢筋、矩形圈梁下部的内叶钢筋网组成,所述倒L形圈梁由矩形混凝土圈梁与矩形圈梁下的内叶混凝土板组成;An inverted L-shaped ring beam is provided at the junction of the upper composite wall panel and the lower composite wall panel. The vertical reinforcing bars of the
所述上下复合墙板外叶混凝土薄板自攻钉集块的内藏钢构包括外叶上传力板及外叶下传力板,所述外叶上传力板及所述外叶下传力板分别与上下外叶钢筋网焊接连接,便于自攻钉自攻的木块与所述外叶上传力板及所述外叶下传力板的背面粘接,所述外叶上传力板及所述外叶下传力板通过外叶连接钢板采用自攻钉进行连接;The built-in steel structure of the outer leaf concrete thin plate self-tapping nail aggregate block of the upper and lower composite wall panels includes the upper force plate of the outer leaf and the lower force transmission plate of the outer leaf, the upper force plate of the outer leaf and the lower force transmission plate of the outer leaf. The upper and lower outer leaf reinforcement meshes are respectively welded and connected, so that the self-tapping nails and self-tapping wooden blocks are bonded to the back of the upper power plate of the outer leaf and the lower power transmission plate of the outer leaf. The lower force transmission plate of the outer leaf is connected by a self-tapping screw through the connecting steel plate of the outer leaf;
所述下内叶混凝土薄板倒L形圈梁与上内叶混凝土薄板及楼板连接的T形自攻钉集块内藏钢构包括T形钢板,下内叶混凝土薄板倒L形圈梁外侧纵筋上焊接兼作传力钢板和连接钢板的带自攻钉孔的T形传力钢板,所述T形传力钢板的上翼缘与上内叶混凝土薄板上的内叶传力钢板用自攻钉连接,其水平腹板与楼板传力钢板用自攻钉连接;The inner steel structure of the T-shaped self-tapping nail aggregate block connected with the lower inner leaf concrete sheet inverted L-shaped ring beam and the upper inner leaf concrete sheet and the floor slab includes a T-shaped steel plate, and the outer longitudinal side of the lower inner leaf concrete sheet inverted L-shaped ring beam is longitudinal. A T-shaped force-transmission steel plate with self-tapping screw holes that doubles as a force-transmission steel plate and a connecting steel plate is welded on the rib. The upper flange of the T-shaped force-transmission steel plate is connected with the inner-leaf force-transmission steel plate on the upper inner-leaf concrete sheet with self-tapping screws. , the horizontal web and the floor power transmission steel plate are connected with self-tapping screws;
下内叶混凝土薄墙板与楼板间自攻钉集块连接的内藏钢构包括倒L形传力钢板,倒L形圈梁的矩形圈梁钢筋笼内侧纵筋焊接倒L形传力钢板,倒L形传力钢板与一形楼板传力钢板用自攻钉连接;The built-in steel structure connected by the self-tapping nail block between the lower inner leaf concrete thin wall slab and the floor slab includes the inverted L-shaped power transmission steel plate, the rectangular ring beam of the inverted L-shaped ring beam, and the inner longitudinal reinforcement of the inverted L-shaped power transmission steel plate welded to the reinforcement cage. , the inverted L-shaped power transmission steel plate and the one-shaped floor power transmission steel plate are connected with self-tapping screws;
优选地,所述内叶钢筋网和所述外叶钢筋网均为单排钢筋网,均由水平分布钢筋与竖向分布钢筋绑扎或焊接连接形成;所述混凝土外叶板、所述混凝土内叶板均采用粒径为5mm~10mm的粗骨料细石混凝土进行浇筑。Preferably, the inner-leaf steel mesh and the outer-leaf steel mesh are single-row steel meshes, both of which are formed by binding or welding of horizontally distributed steel bars and vertically distributed steel bars; The blades are all poured with coarse aggregate and fine stone concrete with a particle size of 5mm to 10mm.
优选地,在所述上复合墙板与所述下复合墙板的外叶钢筋网的相接处分别焊接外叶上传力板和外叶下传力板,将外叶连接钢板嵌入墙板的外叶连接板凹槽后,用自攻钉将外叶连接钢板与所述外叶上传力板和所述外叶下传力板连接。Preferably, at the junctions of the outer leaf reinforcement meshes of the upper composite wallboard and the lower composite wallboard, the outer leaf upper force plate and the outer leaf lower force transmission plate are respectively welded, and the outer leaf connecting steel plate is embedded in the wall plate. After the outer leaf connecting plate is grooved, use self-tapping screws to connect the outer leaf connecting steel plate to the outer leaf upper power plate and the outer leaf lower power transmission plate.
优选地,内叶钢筋网的竖向分布钢筋向上穿过圈梁钢筋笼,穿过的高度等于后浇混凝土条带的高度。Preferably, the vertically distributed reinforcing bars of the inner leaf reinforcing meshes pass upwards through the ring beam reinforcing cage, and the passing height is equal to the height of the post-cast concrete strip.
优选地,所述倒L形传力钢板的竖向钢板与所述圈梁钢筋笼外侧纵筋焊接,所述倒L形传力钢板的水平钢板与楼板钢筋网上焊接的楼板传力钢板用自攻钉连接。Preferably, the vertical steel plate of the inverted L-shaped power transmission steel plate is welded with the outer longitudinal reinforcement of the ring beam reinforcement cage, and the horizontal steel plate of the inverted L-shaped power transmission steel plate and the floor power transmission steel plate welded on the floor reinforcement mesh are made of self-made Tapping screw connection.
优选地,上下复合墙板装配后,在上下外叶混凝土板钢筋网搭接区域留有墙板外叶后浇条带和倒L形圈梁之上连接上下内叶混凝土薄板及楼板的后浇条带。Preferably, after the upper and lower composite wall panels are assembled, there are post-casting strips on the outer leaves of the wall panel and the inverted L-shaped ring beams that connect the upper and lower inner leaf concrete sheets and the floor slabs in the overlapping area of the upper and lower outer leaf concrete slabs. Bands.
优选地,所述保温板用聚苯乙烯挤塑板或聚苯乙烯泡沫塑料板或酚醛泡沫复合板制成。Preferably, the thermal insulation board is made of extruded polystyrene board, polystyrene foam board or phenolic foam composite board.
一种装配式复合墙板与楼板自攻钉集块与后浇带组合连接构造的作法,包括以下步骤:A method for the combined connection structure of a prefabricated composite wall panel and a floor panel self-tapping nail block and a post-casting belt, comprising the following steps:
第一步:预制上内外叶带有一形传力钢板的复合墙板,预制下外叶带有一形传力钢板、内叶带有倒L形圈梁及T形连接钢板和倒L形连接钢板的复合墙板,预制钢筋混凝土楼板;The first step: prefabricated composite wall panels with one-shaped force-transmitting steel plates on the upper inner and outer leaves, prefabricated lower outer leaves with one-shaped force-transmitting steel plates, and inner leaves with inverted L-shaped ring beams and T-shaped connecting steel plates and inverted L-shaped connecting steel plates composite wall panels, prefabricated reinforced concrete floor slabs;
第二步:将钢筋楼板端部的钢筋搭接在复合墙板倒L形圈梁上并设置不小于10mm的水泥垫块,水泥垫块用以形成楼板锚固钢筋的保护层;采用自攻钉将T形连接钢板的水平翼缘、倒L形连接钢板的水平钢板分别与楼板传力钢板连接;Step 2: Lap the steel bar at the end of the steel bar on the inverted L-shaped ring beam of the composite wall panel and set a cement block of not less than 10mm. Connect the horizontal flange of the T-shaped connecting steel plate and the horizontal steel plate of the inverted L-shaped connecting steel plate to the floor power transmission steel plate respectively;
第三步:安装上复合墙板,将上下复合墙板的接触面上复合墙板端部支墩位置涂玻璃胶,之后将上复合墙板置于下复合墙板之上,采用自攻钉自由穿过一形连接钢板上的孔后与上下复合墙板的外叶混凝土板的连接钢板自攻连接,采用自攻钉自有穿过T形连接钢板上翼缘的孔后与上复合墙板的内叶混凝土板的连接钢板连接;The third step: install the composite wallboard, apply glass glue to the end piers of the composite wallboard on the contact surface of the upper and lower composite wallboards, and then place the upper composite wallboard on the lower composite wallboard, using self-tapping screws After freely passing through the hole on the T-shaped connecting steel plate, it is connected with the connecting steel plate of the outer leaf concrete slab of the upper and lower composite wall panels by self-tapping. The connecting steel plate connection of the inner leaf concrete slab of the slab;
第四步:用高性能砂浆抹平复合墙板自攻钉连接钢板位置的凹槽;Step 4: Use high-performance mortar to smooth the groove where the composite wallboard self-tapping screw connects the steel plate;
第五步:用细石混凝土浇筑上下复合墙板外叶混凝土板的后浇条带,以内叶混凝土板与楼板混凝土连接的后浇条带;The fifth step: pour the post-cast strips of the outer leaf concrete slabs of the upper and lower composite wall panels with fine stone concrete, and the post-cast strips connecting the inner leaf concrete slabs with the floor concrete;
第六步:粉刷防水涂料。Step 6: Paint the waterproof paint.
采用上述技术方案所产生的有益效果在于:The beneficial effects produced by the above technical solutions are:
(1)上下复合墙板自攻钉集块解决了以下技术难题:1)复合墙板内外叶混凝土薄墙板细而密钢筋网集成连接的问题;2)上下复合墙板装配过程需要留有后浇条带高度的临时支墩问题;3)钢板螺栓连接混凝土薄墙板,存在的混凝土薄板与夹芯聚苯板界面为连接施工盲区的问题;4)复合墙板采用钢板螺杆通透连接存在的热桥问题,适于超低能耗房屋热工性能需求。(1) The self-tapping nail block of the upper and lower composite wall panels solves the following technical problems: 1) The problem of the integrated connection of the inner and outer leaf concrete thin wall panels of the composite wall panels with fine and dense steel mesh; 2) The assembly process of the upper and lower composite wall panels needs to leave The problem of temporary buttresses with the height of post-cast strips; 3) The steel plate bolts connect the concrete thin wall panels, and the existing interface between the concrete thin plate and the sandwich polystyrene panel is a blind area for the connection construction; 4) The composite wall panels are connected by steel plates and screws through penetration The existing thermal bridge problem is suitable for the thermal performance requirements of ultra-low energy consumption houses.
(2)墙板与楼板自攻钉集块解决了以下技术难题:1)预制下复合墙板内叶带有倒L形圈梁,同时解决了楼板锚固钢筋搭接长度需求、强化楼板周边约束的技术难题。2)倒L形圈梁与外叶混凝土板之间有聚苯板隔离,克服了整体圈梁严重存在热桥的弊端。3)采用整体预制楼板,大大减少了湿作业量,提高了装配效率。4)后浇条带处上下复合墙板夹芯保温板连续,后浇条带采用细石混凝土浇筑后避免了热桥、漏水等问题的出现。(2) Wall panel and floor self-tapping nail aggregates solve the following technical problems: 1) The inner leaf of the prefabricated lower composite wall panel is provided with an inverted L-shaped ring beam, and at the same time, it solves the lap length requirement of the floor anchoring steel bars and strengthens the surrounding constraints of the floor. technical difficulties. 2) There is a polystyrene plate isolation between the inverted L-shaped ring beam and the outer leaf concrete slab, which overcomes the drawbacks of serious thermal bridges in the overall ring beam. 3) The overall prefabricated floor slab is adopted, which greatly reduces the amount of wet work and improves the assembly efficiency. 4) The upper and lower composite wallboard sandwich insulation boards are continuous at the post-cast strip, and the post-cast strip is poured with fine stone concrete to avoid problems such as thermal bridges and water leakage.
(3)组合连接构造,兼具自攻钉集块连接和后浇条带连接组合的优势,不仅解决了施工阶段上下复合墙板装配过程需要留有后浇条带高度的临时支墩问题,同时解决了使用阶段后浇带连续传力与自攻钉集块集中传力协同工作高效受力的问题。(3) The combined connection structure has the advantages of self-tapping screw block connection and post-cast strip connection, which not only solves the problem of temporary buttresses that require post-cast strip height during the assembly process of the upper and lower composite wall panels during the construction stage, At the same time, it solves the problem that the continuous force transmission of the post-casting belt and the concentrated force transmission of the self-tapping screw block work together efficiently and forcefully in the use stage.
附图说明Description of drawings
图1是建筑平面示意图;Figure 1 is a schematic diagram of a building plan;
图2是墙板-楼板连接节点自攻钉集块支墩处剖面图;Figure 2 is a sectional view of the self-tapping screw block buttress at the wall-slab connection node;
图3是墙板-楼板连接节点后浇条带处剖面图;Figure 3 is a sectional view of the post-casting strip at the wall-slab connection node;
图4是装配式复合墙板与楼板自攻钉集块连接构造立体示意图;Fig. 4 is a three-dimensional schematic diagram of the connection structure of the assembled composite wall panel and the floor self-tapping nail block;
图5是装配式复合墙板与后浇带组合连接构造立体示意图;FIG. 5 is a perspective view of the combined connection structure of the assembled composite wall panel and the post-casting belt;
图6是配式复合墙板与楼板自攻钉集块内藏钢构立体示意图;Fig. 6 is a three-dimensional schematic diagram of a steel structure with built-in steel structure in a composite wall panel and a floor self-tapping screw block;
图7是装配式复合墙板与后浇带组合连接构造内藏钢构立体示意图;7 is a three-dimensional schematic diagram of a built-in steel structure in a combined connection structure of an assembled composite wall panel and a post-casting belt;
图中:1、上复合墙板;2、下复合墙板;3、混凝土外叶板;4、混凝土内叶板;5、保温板;6、外叶钢筋网;7、内叶钢筋网;8、拉结钢筋;9、外叶上传力板;10、外叶下传力板;11、外叶连接钢板;12、自攻钉;13、木块;14、倒L形圈梁钢筋笼;15、倒L形圈梁;16、T形传力钢板;17、内叶传力钢板;18、内叶传力钢板与内叶钢筋网间焊缝;19、楼板传力钢板;20、楼板钢筋网;21、混凝土楼板;22、墙板外叶连接板凹槽;23、墙板内叶凹槽;24、楼板连接板凹槽;25、倒L形传力钢板;26、墙板外叶后浇条带;27、倒L形圈梁之上连接上下内叶混凝土薄板及楼板的后浇条带。In the figure: 1. Upper composite wallboard; 2. Lower composite wallboard; 3. Concrete outer leaf plate; 4. Concrete inner leaf plate; 5. Insulation board; 6. Outer leaf reinforcement mesh; 8. Knotted steel bar; 9. Upper force plate on outer leaf; 10. Lower force transmission plate on outer leaf; 11. Connecting steel plate on outer leaf; 12. Self-tapping screw; ; 15. Inverted L-shaped ring beam; 16. T-shaped force-transmitting steel plate; 17. Inner leaf force-transmitting steel plate; 18. Welding seam between inner-leaf force-transmitting steel plate and inner-leaf steel mesh; 19. Floor power transmission steel plate; 20. Floor steel mesh; 21. Concrete floor slab; 22. Groove of connecting plate of outer leaf of wall panel; 23. Groove of inner leaf of wall panel; 24. Groove of connecting plate of floor slab; 25. Inverted L-shaped force-transmitting steel plate; strip; 27. The post-cast strip connecting the upper and lower inner leaf concrete sheets and the floor slab on the inverted L-shaped ring beam.
具体实施方式Detailed ways
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, but not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present application.
如图1-7所示,自攻钉集块包括上下复合墙外叶混凝土薄板连接的一形自攻钉集块构造、下内叶混凝土薄板倒L形圈梁与上内叶混凝土薄板及楼板连接的T形自攻钉集块构造、下内叶混凝土薄板倒L形圈梁与楼板连接的倒L形自攻钉集块构造。As shown in Figure 1-7, the self-tapping screw block includes a one-shaped self-tapping screw block structure connecting the upper and lower composite wall outer leaf concrete sheets, the lower inner leaf concrete sheet inverted L-shaped ring beam and the upper inner leaf concrete sheet and floor slab The connected T-shaped self-tapping screw aggregate block structure, and the inverted L-shaped self-tapping nail aggregate block structure connected with the lower inner leaf concrete sheet inverted L-shaped ring beam and the floor slab.
(1)上下复合墙外叶混凝土薄板连接的一形自攻钉集块构造:它为带传力钢板的上、下复合墙板的外叶单排钢筋网混凝土薄板,采用自攻钉及其连接钢板连接的上、下传力钢板区域外廓混凝土薄板厚度的内藏钢构混凝土薄墙板区块,它是一种钢-混凝土组合薄墙板区块。上下复合墙外叶混凝土薄板连接的一形自攻钉集块构造的形成:预制的上、下复合墙板的外叶混凝土薄墙板中部钢筋网上带有焊接的上、下传力钢板,将带自攻钉孔的连接钢板嵌入凹槽并紧贴上、下传力钢板,用自攻钉自由穿过连接钢板孔后自攻连接上、下传力钢板,将嵌入连接钢板的凹槽用砂浆抹平,形成上、下传力钢板区域外廓混凝土薄板厚度的内藏钢构混凝土薄墙板区块。(1) One-shaped self-tapping screw block structure connecting the outer leaf concrete sheets of the upper and lower composite walls: it is a single row of reinforced mesh concrete sheets on the outer leaf of the upper and lower composite wall panels with force-transmitting steel plates. A steel-concrete thin-wall panel block with the thickness of the outer profile concrete thin-plate connecting the upper and lower force-transmitting steel plates connected by the steel plate is a steel-concrete composite thin-wall panel block. The formation of the one-shaped self-tapping screw block structure connecting the outer leaf concrete thin plates of the upper and lower composite walls: the upper and lower force transmission steel plates are welded on the steel mesh in the middle of the outer leaf concrete thin wall plates of the prefabricated upper and lower composite wall panels. The connecting steel plates with self-tapping screw holes are embedded in the grooves and are closely attached to the upper and lower force transmission steel plates, and the self-tapping screws are used to freely pass through the connecting steel plate holes and then self-tapping to connect the upper and lower force transmission steel plates. The mortar is smoothed to form a built-in steel-structured concrete thin-wall panel with the thickness of the outer concrete thin plate in the upper and lower force-transmitting steel plate areas.
(2)下内叶混凝土薄板倒L形圈梁与上内叶混凝土薄板及楼板连接的T形自攻钉集块构造:它为下内叶混凝土薄板倒L形圈梁纵筋上焊接的兼作传力钢板和连接钢板的带自攻钉孔的T形钢板,其上翼缘与上内叶混凝土薄板上的一形传力钢板自攻钉连接、其水平腹板与楼板一形传力钢板自攻钉连接,形成的内藏T形钢构周边外廓40mm的内藏钢构混凝土T形区块,它是一种钢-混凝土组合区块。下内叶混凝土薄板倒L形圈梁与上内叶混凝土薄板及楼板连接的T形自攻钉集块构造的形成:预制的复合墙板的下内叶混凝土薄板带有倒L形圈梁,其外侧纵筋上焊接兼作传力钢板和连接钢板的带自攻钉孔的T形钢板,装配楼板及上复合墙板,T形钢板上翼缘与上内叶混凝土薄板上的一形传力钢板自攻钉连接,T形钢板水平腹板与楼板一形传力钢板自攻钉连接,将嵌入T形钢板的凹槽用砂浆抹平,形成内藏T形钢构周边外廓40mm的T形区块。(2) The T-shaped self-tapping screw block structure connecting the lower inner leaf concrete sheet with the inverted L-shaped ring beam and the upper inner leaf concrete sheet and the floor slab: it is a combination of welding on the longitudinal reinforcement of the lower inner leaf concrete sheet inverted L-shaped ring beam Power transmission steel plate and T-shaped steel plate with self-tapping screw holes for connecting steel plates, its upper flange is connected with self-tapping nails of one-shaped force-transmitting steel plate on the concrete sheet of the upper inner leaf, and its horizontal web and floor slab are one-shaped force-transmitting steel plate Self-tapping nails are connected to form a built-in steel-concrete T-shaped block with a surrounding T-shaped steel structure of 40mm, which is a steel-concrete composite block. The formation of the T-shaped self-tapping nail aggregate block structure connecting the lower inner leaf concrete sheet with the inverted L-shaped ring beam and the upper inner leaf concrete sheet and the floor slab: the lower inner leaf concrete sheet of the prefabricated composite wall panel has an inverted L-shaped ring beam, T-shaped steel plates with self-tapping nail holes that double as force-transmitting steel plates and connecting steel plates are welded on the outer longitudinal bars, assembled floor slabs and upper composite wall panels, and the upper flanges of T-shaped steel plates and the upper inner leaf concrete sheet are one-shaped force transmission. The steel plate is connected by self-tapping screws, the horizontal web of the T-shaped steel plate is connected with the floor-shaped force-transmitting steel plate by self-tapping screws, and the groove embedded in the T-shaped steel plate is smoothed with mortar to form a T-shaped steel structure with a 40mm peripheral outline. shaped block.
(3)下内叶混凝土薄板倒L形圈梁与楼板连接的倒L形自攻钉集块构造:它为下内叶混凝土薄板倒L形圈梁纵筋上焊接的兼作传力钢板和连接钢板的带自攻钉孔的倒L形钢板,其水平板与楼板一形传力钢板自攻钉连接,形成的内藏倒L形钢构周边外廓40mm的内藏钢构混凝土倒L形区块,它是一种钢-混凝土组合区块。下内叶混凝土薄板倒L形圈梁与楼板连接的倒L形自攻钉集块构造的形成:预制的复合墙板的下内叶混凝土薄板带有倒L形圈梁,其外侧纵筋上焊接兼作传力钢板和连接钢板的带自攻钉孔的倒L形钢板,装配楼板,倒L形钢板水平板与楼板一形传力钢板自攻钉连接,将嵌入倒L形钢板的凹槽用砂浆抹平,形成内藏倒L形钢构周边外廓40mm的倒L形区块。(3) The inverted L-shaped self-tapping screw block structure connecting the inverted L-shaped ring beam of the lower inner leaf concrete sheet with the floor slab: it is a force-transmitting steel plate welded on the longitudinal reinforcement of the inverted L-shaped ring beam of the lower inner leaf concrete sheet and the connection The steel plate is an inverted L-shaped steel plate with self-tapping screw holes, and its horizontal plate is connected to the floor-shaped force-transmitting steel plate self-tapping nails, forming a built-in inverted L-shaped steel structure with a peripheral outline of 40mm. block, which is a steel-concrete composite block. The formation of the inverted L-shaped self-tapping screw block structure connecting the lower inner leaf concrete sheet with the inverted L-shaped ring beam and the floor slab: the lower inner leaf concrete sheet of the prefabricated composite wall panel has an inverted L-shaped ring beam, and its outer longitudinal bars are on Weld the inverted L-shaped steel plate with self-tapping screw holes that doubles as the force-transmitting steel plate and the connecting steel plate, and assemble the floor. Smooth it with mortar to form an inverted L-shaped block with a 40mm peripheral outline of the inner inverted L-shaped steel structure.
后浇条带包括上下外叶混凝土板间后浇条带及内叶混凝土板与楼板间的后浇条带。The post-cast strips include post-cast strips between the upper and lower outer leaf concrete slabs and post-cast strips between the inner leaf concrete slabs and the floor slab.
(1)上下外叶混凝土板间后浇条带,它为上下复合墙板外叶混凝土薄墙板之间预留的钢筋在后浇条带区域搭接并浇筑细石混凝土后形成的混凝土薄墙板条带。(1) Post-casting strip between the upper and lower outer leaf concrete slabs, which is the thin concrete formed after the steel bars reserved between the upper and lower composite wall panels and the outer leaf concrete thin wall slabs are overlapped in the post-cast strip area and poured with fine stone concrete Wall panel strips.
(2)内叶混凝土板与楼板间的后浇条带,它为下内叶混凝土薄板倒L形圈梁之上薄墙板竖向分布钢筋、楼板搭接钢筋、上内叶混凝土薄墙板竖向分布钢筋搭接交汇区域浇筑细石混凝土后形成的混凝土条带。(2) The post-casting strip between the inner leaf concrete slab and the floor slab, which is the vertical distribution of steel bars on the thin wall slab above the inverted L-shaped ring beam of the lower inner leaf concrete slab, the lap joint steel bars of the floor, and the upper inner leaf concrete thin wall slab Concrete strip formed after pouring fine stone concrete in the overlapping area of vertically distributed steel bars.
组合连接构造,是指上下复合墙外叶混凝土薄板连接的一形自攻钉集块构造、下内叶混凝土薄板倒L形圈梁与上内叶混凝土薄板及楼板连接的T形自攻钉集块构造、下内叶混凝土薄板倒L形圈梁与楼板连接的倒L形自攻钉集块构造,与后浇混凝土条带混凝土节点连接构造,构成的协同受力构造的组合。The combined connection structure refers to the one-shaped self-tapping nail block structure connecting the outer leaf concrete sheets of the upper and lower composite walls, and the T-shaped self-tapping nail set connecting the lower inner leaf concrete sheet with the inverted L-shaped ring beam and the upper inner leaf concrete sheet and floor slab. The block structure, the inverted L-shaped self-tapping screw block structure connecting the lower inner leaf concrete sheet inverted L-shaped ring beam and the floor slab, and the post-cast concrete strip concrete node connection structure, constitute a combination of synergistic stress structures.
连接构造中各部分连接关系如下:The connection relationship of each part in the connection structure is as follows:
上复合墙板1与下复合墙板2构造:内叶钢筋网7、外叶钢筋网6以及拉结钢筋8通过焊接或绑扎的方式进行连接形成复合墙板的钢筋网,混凝土外叶板3、混凝土内叶板4、夹芯保温板5与复合墙板的钢筋网共同形成混凝土复合墙板。The structure of the upper
下内叶混凝土薄板倒L形圈梁构造:倒L形圈梁15、倒L形圈梁钢筋笼14、矩形圈梁上部凸出的内叶钢筋网7的竖向钢筋、矩形圈梁下部内叶钢筋网7的300mm高度钢筋网,构成倒L形圈梁的配筋构造,倒L形圈梁由矩形混凝土圈梁与矩形圈梁下的300mm高的内叶混凝土板组成。Lower inner leaf concrete sheet inverted L-shaped ring beam structure: inverted L-shaped
上下复合墙板外叶混凝土薄板自攻钉集块的内藏钢构:外叶上传力板9及外叶下传力板10分别与上下外叶钢筋网6焊接,便于自攻钉自攻的木块13与上传力板及下传力板背面用结构胶黏结,上传力板9、外叶下传力板10通过外叶连接钢板11采用自攻钉12进行连接形成自攻钉集块混凝土薄墙板的内藏钢构。The built-in steel structure of the outer leaf concrete sheet self-tapping nail block of the upper and lower composite wall panels: the
下内叶混凝土薄板倒L形圈梁与上内叶混凝土薄板及楼板连接的T形自攻钉集块内藏钢构:下内叶混凝土薄板倒L形圈梁外侧纵筋上焊接兼作传力钢板和连接钢板的带自攻钉孔的T形钢板,其上翼缘与上内叶混凝土薄板上的一形传力钢板自攻钉连接、其水平腹板与楼板一形传力钢板自攻钉连接,形成的T形连接钢板周边外廓40mm的T形自攻钉集块混凝土的内藏钢构。T-shaped self-tapping screw aggregates connecting the lower inner leaf concrete sheet with the inverted L-shaped ring beam and the upper inner leaf concrete sheet and floor slab Built-in steel structure: the welding on the outer longitudinal bars of the lower inner leaf concrete sheet inverted L-shaped ring beam doubles as force transmission Steel plate and T-shaped steel plate with self-tapping screw holes for connecting steel plates, its upper flange is connected with self-tapping screws of one-shaped force-transmitting steel plate on the concrete sheet of the upper inner leaf, and its horizontal web is self-tapping with one-shaped force-transmitting steel plate on the floor slab The built-in steel structure of T-shaped self-tapping nail aggregate concrete with a peripheral outline of 40mm formed by T-shaped connection steel plate.
下内叶混凝土薄墙板与楼板间自攻钉集块连接的内藏钢构:倒L形圈梁的倒L形圈梁钢筋笼14内侧纵筋焊接倒L形传力钢板兼连接钢板25,倒L形传力钢板兼连接钢板与一形楼板传力钢板19自攻钉连接,形成的倒L形连接钢板外廓40mm的倒L形自攻钉集块混凝土的内藏钢构。The built-in steel structure connected by the self-tapping nail block between the lower inner leaf concrete thin wall panel and the floor slab: the inverted L-shaped ring beam reinforcement cage of the inverted L-shaped ring beam , the inverted L-shaped power transmission steel plate and connecting steel plate are connected with the one-shaped floor power
上复合墙板1和下复合墙板2:是由内叶钢筋网7、外叶钢筋网6、混凝土内叶板4、混凝土外叶板3构成的单排钢筋网混凝土薄板并在薄板间夹芯保温板5,通过拉结钢筋8连接形成的结构、围护、保温一体化复合墙板,在下内叶混凝土板上部带有倒L形圈梁15,倒L形圈梁配筋构造包括倒L形圈梁钢筋笼14和下内叶混凝土板300mm高度的单排钢筋网。Upper
混凝土外叶板3与混凝土内叶板4:是指上复合墙板1和下复合墙板2两侧的配置单排钢筋网的混凝土板,混凝土板采用粒径为5mm~10mm的粗骨料细石混凝土进行浇筑。Concrete
夹芯保温板5:可采用聚苯乙烯挤塑板XPS、聚苯乙烯泡沫塑料板EPS或酚醛泡沫复合板PUR等。Sandwich insulation board 5: polystyrene extruded plastic board XPS, polystyrene foam plastic board EPS or phenolic foam composite board PUR can be used.
内叶钢筋网7、外叶钢筋网6、拉结钢筋8:为复合墙板的内、外叶混凝土板的单排钢筋网,由水平分布钢筋与竖向分布钢筋绑扎或焊接形成;拉结钢筋8为拉结内、外叶混凝土板的单排钢筋网的连接构造钢筋。Inner
外叶上传力板9、外叶外叶下传力板10、外叶连接钢板11:外叶钢筋网6装配位置上下焊接外叶上传力板9、外叶外叶下传力板10,将外叶连接钢板11嵌入墙板的外叶连接板凹槽22后,采用自攻钉12自由穿过外叶连接钢板后与外叶上下传力板连接。The upper
自攻钉12,可选用ST 6.3型六角尾钻自攻钉,自攻钉总长度为20mm,螺纹通长,自攻钉间距一般为25mm-50mm。Self-tapping
木块13,是用玻璃胶等粘结剂粘贴到传力板背面的自攻钉位置的木块,以便于自攻钉自攻钻透传力钢板并深入木块,木块的厚度为12mm。The
倒L形圈梁钢筋笼14、倒L形圈梁15:是预制在下混凝土内叶板4上部的圈梁构造,内叶单排钢筋网7的竖向分布钢筋向上穿过圈梁钢筋笼,其穿过的高度等于后浇混凝土条带27的高度。倒L形圈梁15由矩形截面钢筋笼混凝土与矩形截面下300mm高度的内叶混凝土板构成。Inverted L-shaped ring
T形传力钢板16、内叶传力钢板17、楼板传力钢板19:T形传力钢板16是焊接在倒L形圈梁钢筋笼14外侧纵筋上的兼作传力和连接的钢板,其翼缘上部与上内叶混凝土板内置的内叶传力钢板17自攻钉连接,其水平腹板与楼板内置传力钢板19自攻钉连接。T-shaped force
上墙内叶传力钢板与内叶钢筋网间焊缝18:它为上墙内叶传力钢板与内叶钢筋网焊接时不紧贴而留有的约2mm的焊接缝隙,盖缝隙可调整T形传力钢板恰好外贴上墙内叶传力钢板。Welding
混凝土楼板钢筋网20、混凝土楼板21:混凝土楼板钢筋网20为混凝土楼板21的配筋构造,根据受力需求及与复合墙板倒L形圈梁的连接构造需求确定。Concrete
墙板外叶连接板凹槽22、墙板内叶凹槽23、楼板连接板凹槽24:分别用于一形连接钢板嵌入上下外叶混凝土板、T形连接钢板上部翼缘嵌入上内叶混凝土板、T形连接钢板水平腹板嵌入端部楼板。The
倒L形传力钢板25:它兼作传力和连接钢板,其倒L形的竖向钢板与倒L形圈梁钢筋笼14外侧纵筋焊接,其倒L形的水平钢板与楼板钢筋网20上焊接的楼板传力钢板19自攻钉连接。Inverted L-shaped force-transmitting steel plate 25: it doubles as a force-transmitting and connecting steel plate. Its inverted-L-shaped vertical steel plate is welded with the outer longitudinal bars of the inverted-L-shaped ring
上下复合墙板墙板外叶混凝土板的墙板外叶后浇条带26:是装配上下复合墙板后留有的上下外叶混凝土板钢筋网搭接区域浇筑细石混凝土后形成的混凝土条带。The upper and lower composite wall panels and the outer leaf concrete slabs of the outer leaf concrete slabs bring.
倒L形圈梁之上连接上下内叶混凝土薄板及楼板的后浇条带27:是装配上下复合墙板后留有的倒L形圈梁之上的上下内叶混凝土板钢筋网的竖向钢筋及楼板钢筋交汇搭接区域浇筑细石混凝土后形成的混凝土条带。The
整体的作法为:首先根据建筑设计及结构布置,确定装配式夹芯保温混凝土复合剪力墙板以及楼板的布置位置与具体尺寸。根据荷载值设计墙体以及楼板截面厚度与配筋,设计倒L形圈梁截面与配筋,根据设计的墙体截面尺寸与材料强度对墙体进行受力验算,完成墙体以及楼板设计后,对墙板连接节点构造以及墙板与楼板的连接构造进行设计。根据复合墙板与楼板及其装配连接节点的设计方案,绘制详细的结构构造图纸,进行预制复合墙板及楼板制作、运输和现场装配施工。The overall approach is: first, according to the architectural design and structural layout, determine the layout position and specific size of the prefabricated sandwich thermal insulation concrete composite shear wall panels and floor slabs. Design the wall and floor section thickness and reinforcement according to the load value, design the inverted L-shaped ring beam section and reinforcement, and check the wall according to the designed wall section size and material strength. After completing the wall and floor design , Design the connection structure of the wall panel and the connection structure of the wall panel and the floor. According to the design scheme of composite wall panel and floor slab and their assembly connection nodes, draw detailed structural structural drawings, and carry out prefabricated composite wall panel and floor slab production, transportation and on-site assembly construction.
装配式复合墙板与楼板自攻钉集块与后浇带组合连接的施工过程如下:1)预制带有上、下传力钢板的上、下混凝土薄板夹芯聚苯墙板,以及端部带有传力钢板的钢筋混凝土楼板;上、下复合墙板及楼板按照装配位置就位后,采用自攻钉自由穿过连接钢板的孔自攻连接复合墙板内外叶混凝土板上的传力钢板及楼板端部的传力钢板。2)用高性能砂浆抹平墙板上及楼板端部的凹槽。3)用细石混凝土浇筑上下复合墙板外叶板后浇条带、上下复合墙板内叶板及楼板交汇的后浇条带。4)粉刷外墙面防水涂料。The construction process of the combined connection between the prefabricated composite wall panel and the floor self-tapping nail block and the post-casting belt is as follows: 1) Prefabricated upper and lower concrete thin-slab sandwich polystyrene wall panels with upper and lower force-transmitting steel plates, and the end Reinforced concrete floor with force-transmitting steel plates; after the upper and lower composite wall panels and floor slabs are in place according to the assembly positions, self-tapping screws are used to freely pass through the holes of the connecting steel plates to connect the force transmission on the inner and outer leaf concrete slabs of the composite wall panel. Steel plates and force-transmitting steel plates at the end of the floor. 2) Use high-performance mortar to smooth the grooves on the wall and the end of the floor. 3) Use fine stone concrete to pour the post-casting strips of the outer leaves of the upper and lower composite wall panels, and the post-cast strips where the inner leaves and floor slabs of the upper and lower composite wall panels meet. 4) Paint the exterior wall with waterproof paint.
以上,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above are only preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Equivalent replacements or changes to the inventive concept shall all fall within the protection scope of the present invention.
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