CN217516175U - Rack rail clamp - Google Patents
Rack rail clamp Download PDFInfo
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- CN217516175U CN217516175U CN202220971465.1U CN202220971465U CN217516175U CN 217516175 U CN217516175 U CN 217516175U CN 202220971465 U CN202220971465 U CN 202220971465U CN 217516175 U CN217516175 U CN 217516175U
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- clamp
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Abstract
A rack clamp, comprising: the device comprises a connecting flange, a rotating mechanism, a turnover mechanism, a connecting frame, a clamping mechanism, a telescopic mechanism, a position monitoring mechanism and a control mechanism; the connecting flange is fixedly arranged at one end of the rotating mechanism, and the rack rail clamp is connected with the manipulator through the connecting flange; the output end of the rotating mechanism is fixedly connected with the shell of the turnover mechanism, and the output end of the turnover mechanism is fixedly connected with one end of the connecting frame; the telescopic mechanism, the clamping mechanism and the position monitoring mechanism are all arranged below the connecting frame; the turnover mechanism drives the connecting frame to turn over so as to drive the clamping mechanism to turn over; the rotating mechanism drives the overturning mechanism and the connecting frame to rotate so as to drive the clamping mechanism to rotate; the telescopic mechanism is connected with the clamping mechanism and drives the clamping mechanism to open and close so as to clamp the rack; the position monitoring mechanism monitors the position between the rack clamp and the rack; the rotating mechanism, the turnover mechanism, the clamping mechanism, the telescopic mechanism and the position monitoring mechanism are all electrically connected with the control mechanism.
Description
Technical Field
The utility model relates to a rack production is with supplementary haulage equipment technical field, in particular to rack anchor clamps.
Background
In the existing production process of the rack, when loading and unloading materials, a mode of manually operating a power assisting arm is generally adopted, a chain, a pin and other simple tools are arranged at the tail end of the power assisting arm, and manual operation can be performed manually; however, in this way, on one hand, the reliability and the efficiency are low, on the other hand, the labor intensity of operators is high, in the quenching process, high danger exists, and the rack cannot be conveniently turned over according to the stacking requirement in the stacking process.
Disclosure of Invention
In view of the above, it is desirable to provide a rack clamp capable of improving safety, reliability, convenience, and work efficiency.
A rack clamp, comprising: the device comprises a connecting flange, a rotating mechanism, a turnover mechanism, a connecting frame, a clamping mechanism, a telescopic mechanism, a position monitoring mechanism and a control mechanism; the connecting flange is fixedly arranged at one end of the rotating mechanism, and the rack rail clamp is connected with the manipulator through the connecting flange; the output end of the rotating mechanism is fixedly connected with the shell of the turnover mechanism, and the output end of the turnover mechanism is fixedly connected with one end of the connecting frame; the telescopic mechanism, the clamping mechanism and the position monitoring mechanism are all arranged below the connecting frame; the turnover mechanism drives the connecting frame to turn over so as to drive the clamping mechanism to turn over; the rotating mechanism drives the overturning mechanism and the connecting frame to rotate so as to drive the clamping mechanism to rotate; the telescopic mechanism is connected with the clamping mechanism and drives the clamping mechanism to open and close so as to clamp the rack; the position monitoring mechanism monitors the position between the rack clamp and the rack; the rotating mechanism, the turnover mechanism, the clamping mechanism, the telescopic mechanism and the position monitoring mechanism are all electrically connected with the control mechanism.
Preferably, the connection frame includes: the connecting device comprises a first connecting arm, a second connecting arm and a connecting platform; the top end of the first connecting arm and the top end of the second connecting arm are respectively and fixedly connected with the output end of the turnover mechanism; the bottom end of the first connecting arm and the bottom end of the second connecting arm are fixedly connected with the two ends of the top surface of the connecting table respectively;
a telescoping mechanism comprising: the first linear slide rail pair, the second linear slide rail pair, the first slide block pair and the second slide block pair are arranged in parallel; the tail part of the first electric cylinder is fixedly connected with the middle part of the bottom surface of the connecting table, and the piston rod is fixedly connected with the clamping mechanism; the tail part of the second electric cylinder is fixedly connected with the middle part of the bottom surface of the connecting table, and the piston rod is fixedly connected with the clamping mechanism; the first linear slide rail pair and the second linear slide rail pair are symmetrically arranged on the left side and the right side of the bottom surface of the connecting platform; the first slide block pair is arranged on the first linear slide rail pair in a sliding manner, and the second slide block pair is arranged on the second linear slide rail pair in a sliding manner;
get mechanism with clamp includes: the clamping device comprises a first connecting plate, a second connecting plate, a first clamping jaw and a second clamping jaw; the first connecting plate is fixedly arranged at the bottom of the first slide block pair, and the second connecting plate is fixedly arranged at the bottom of the second slide block pair; the top end of the first clamping jaw is fixedly connected with the bottom surface of the first connecting plate, and the top end of the second clamping jaw is fixedly connected with the bottom surface of the second connecting plate; a piston rod of the first electric cylinder is fixedly connected with the first connecting plate; a piston rod of the second electric cylinder is fixedly connected with the second connecting plate;
the first electric cylinder and the second electric cylinder are respectively and electrically connected with the control mechanism.
Preferably, the rotating mechanism includes: a rotating electrical machine and a rotary speed reducer; the output shaft of the rotating motor is connected with the input end of the rotary speed reducer; the output end of the rotary speed reducer is fixedly connected with the side surface of the turnover mechanism; the connecting flange is fixedly connected with the side face opposite to the output end of the rotary speed reducer;
tilting mechanism includes: a turnover motor and a worm gear reducer; the output end of the turnover motor is connected with the input end of the worm gear speed reducer; two ends of an output shaft of the worm gear speed reducer are fixedly connected with the top end of the first connecting arm and the top end of the second connecting arm respectively; the output end of the rotary speed reducer is fixedly connected with the side surface of the shell of the worm gear speed reducer;
the rotating motor and the overturning motor are both electrically connected with the control mechanism.
Preferably, the position monitoring mechanism includes: a displacement bracket and a displacement sensor; the top end of the displacement support is fixedly connected with one side of the center of the bottom of the connecting table, and the bottom of one side surface of the displacement support is fixedly provided with a displacement sensor; the displacement sensor is electrically connected with the control mechanism.
Preferably, the first jaw and the second jaw each comprise: two side plates and a bottom plate; the two side plates are arranged oppositely and fixedly connected through the bottom plate; a gap is formed between the two side plates; the side plates and the bottom plate are L-shaped.
Preferably, the rack clamp further comprises: a shielding mechanism comprising: the first anti-collision sensor, the second anti-collision sensor and the third anti-collision sensor; the first anti-collision sensor, the second anti-collision sensor and the third anti-collision sensor are arranged on the circumference of the connecting flange at intervals to limit the turnover mechanism; the first anti-collision sensor, the second anti-collision sensor and the third anti-collision sensor are all electrically connected with the control mechanism.
The rack rail clamp is provided with the telescopic mechanism and the clamping mechanism, and the telescopic mechanism drives the clamping mechanism to open and close so as to clamp the rack rail; the position between the rack rail clamp and the rack rail is monitored by arranging the position monitoring mechanism so as to assist the rack rail clamp to accurately position the position between the rack rails and enable the clamping mechanism to clamp the rack rail at a proper position; the overturning mechanism and the rotating mechanism are arranged, so that the clamp can conveniently overturn the rack rail as required during stacking, and the control mechanism is arranged to control the actions of the telescopic mechanism, the position monitoring mechanism, the overturning mechanism and the rotating mechanism; compared with the prior art, the utility model provides high security, reliability, convenience and operating efficiency.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is a schematic view of the three-dimensional structure of the middle connecting frame, the clamping mechanism and the position monitoring mechanism of the present invention.
Fig. 3 is a front view of the middle connecting frame, the clamping mechanism and the position monitoring mechanism of the present invention.
In the figure: a connecting flange 1; a first connecting arm 20; a second connecting arm 21; a connecting table 22; a rack 3; a first electric cylinder 40; a second electric cylinder 41; a first linear slide rail pair 42; a second linear slide rail pair 43; a first pair of sliders 44; a second pair of sliders 45; a first connecting plate 50; a second connecting plate 51; a first jaw 52; the second jaw 53; a side plate 530; a bottom plate 531; a rotating electric machine 60; a rotary speed reducer 61; a roll-over motor 70; a worm gear reducer 71; a displacement bracket 80; a displacement sensor 81; a first collision avoidance sensor 90; a second anti-collision sensor 91; a third collision prevention sensor 92.
Detailed Description
The following combines the utility model discloses an attached drawing is right the technical scheme and the technological effect of the embodiment of the utility model are further elaborated.
Referring to fig. 1 and 2, a rack clamp includes: a connecting flange 1, a rotating mechanism, a turnover mechanism, a connecting frame, a clamping mechanism, a telescopic mechanism, a position monitoring mechanism and a control mechanism (not shown in the figure); the connecting flange is fixedly arranged at one end of the rotating mechanism, and the rack clamp is connected with the manipulator through the connecting flange 1; the output end of the rotating mechanism is fixedly connected with the shell of the turnover mechanism, and the output end of the turnover mechanism is fixedly connected with one end of the connecting frame; the telescopic mechanism, the clamping mechanism and the position monitoring mechanism are all arranged below the connecting frame; the turnover mechanism drives the connecting frame to turn over so as to drive the clamping mechanism to turn over; the rotating mechanism drives the overturning mechanism and the connecting frame to rotate so as to drive the clamping mechanism to rotate; the telescopic mechanism is connected with the clamping mechanism and drives the clamping mechanism to open and close so as to clamp the toothed rail 3; the position monitoring mechanism monitors the position between the rack clamp and the rack 3; the rotating mechanism, the turnover mechanism, the clamping mechanism, the telescopic mechanism and the position monitoring mechanism are all electrically connected with the control mechanism.
Further, referring to fig. 1, 2 and 3, in order to improve the safety and reliability of the work, the connection frame includes: a first connecting arm 20, a second connecting arm 21 and a connecting table 23; the top end of the first connecting arm 20 and the top end of the second connecting arm 21 are respectively and fixedly connected with the output end of the turnover mechanism; the bottom ends of the first connecting arm 20 and the second connecting arm 21 are respectively fixedly connected with the two ends of the top surface of the connecting platform 23;
a telescoping mechanism comprising: a first electric cylinder 40, a second electric cylinder 41, a first linear slide rail pair 42, a second linear slide rail pair 43, a first slide block pair 44 and a second slide block pair 45; the tail part of the first electric cylinder 40 is fixedly connected with the middle part of the bottom surface of the connecting table 23, and the piston rod is fixedly connected with the clamping mechanism; the tail part of the second electric cylinder 41 is fixedly connected with the middle part of the bottom surface of the connecting table 23, and the piston rod is fixedly connected with the clamping mechanism; the first linear slide rail pair 42 and the second linear slide rail pair 43 are symmetrically arranged at the left side and the right side of the bottom surface of the connecting platform 23; the first slide block pair 44 is arranged on the first linear slide rail pair 42 in a sliding manner, and the second slide block pair 45 is arranged on the second linear slide rail pair 43 in a sliding manner;
get mechanism with clamp includes: a first connecting plate 50, a second connecting plate 51, a first clamping jaw 52 and a second clamping jaw 53; the first connecting plate 50 is fixedly arranged at the bottom of the first slide block pair 44, and the second connecting plate 51 is fixedly arranged at the bottom of the second slide block pair 45; the top end of the first clamping jaw 52 is fixedly connected with the bottom surface of the first connecting plate 50, and the top end of the second clamping jaw 53 is fixedly connected with the bottom surface of the second connecting plate 51; the piston rod of the first electric cylinder 40 is fixedly connected with the first connecting plate 50; the piston rod of the second electric cylinder 41 is fixedly connected with the second connecting plate 51;
the first electric cylinder 40 and the second electric cylinder 41 are electrically connected to the control mechanism, respectively.
Through the arrangement, the control mechanism can control the opening and closing of the first clamping jaw and the second clamping jaw by controlling the first electric cylinder and the second electric cylinder;
further, referring to fig. 1, in order to improve convenience and efficiency of the work, the rotating mechanism includes: a rotating electric machine 60 and a rotary speed reducer 61; an output shaft of the rotating motor 60 is connected with an input end of a rotary speed reducer 61; the output end of the rotary speed reducer 61 is fixedly connected with the side face of the turnover mechanism; the connecting flange 1 is fixedly connected with the side face opposite to the output end of the rotary speed reducer 61;
tilting mechanism includes: a turnover motor 70 and a worm gear reducer 71; the output end of the turnover motor 70 is connected with the input end of the worm gear speed reducer 71; two ends of an output shaft of the worm gear speed reducer 71 are fixedly connected with the top end of the first connecting arm 20 and the top end of the second connecting arm 21 respectively; the output end of the rotary speed reducer 61 is fixedly connected with the side surface of the shell of the worm gear speed reducer 71;
the rotating motor 60 and the reversing motor 70 are electrically connected to the control mechanism.
Further, referring to fig. 2 and 3, in order to improve the operation accuracy, the position monitoring mechanism includes: a displacement bracket 80 and a displacement sensor 81; the top end of the displacement support 80 is fixedly connected with one side of the center of the bottom of the connecting table 23, and the bottom of one side surface of the displacement support 80 is fixedly provided with a displacement sensor 81; the displacement sensor 81 is electrically connected to the control mechanism.
The displacement sensor is a laser sensor, and an emitting surface and a receiving surface of the displacement sensor are both arranged on the lower surface; displacement sensor vertically monitors between cogged rail anchor clamps and the cogged rail, the longitudinal height difference that is fit for pressing from both sides and gets between the prestored cogged rail anchor clamps and the cogged rail among the control mechanism, along with the cogged rail anchor clamps remove to the cogged rail direction, displacement sensor acquires the longitudinal height difference between cogged rail anchor clamps and the cogged rail in real time, and through being connected and the communication with control mechanism, compare, when reaching the longitudinal height difference that is fit for snatching, control mechanism closes through first electric jar of control and second electric jar and then control first clamping jaw and second clamping jaw, carry out the centre gripping to the cogged rail.
Further, referring to fig. 2, in order to better fit the structure of the rack and make the clamping more convenient, the first clamping jaw 52 and the second clamping jaw 53 both include: two side plates 530 and a bottom plate 531; the two side plates 530 are arranged oppositely and fixedly connected through a bottom plate 531; a gap is formed between the two side plates 530; the side plates 530 are L-shaped with the bottom plate 531.
Further, referring to fig. 1, in order to improve the operation safety, the rack clamp further includes: a shielding mechanism comprising: a first collision avoidance sensor 90, a second collision avoidance sensor 91, and a third collision avoidance sensor 92; the first anti-collision sensor 90, the second anti-collision sensor 91 and the third anti-collision sensor 92 are arranged on the circumference of the connecting flange 1 at intervals to limit the overturning mechanism; the first anti-collision sensor 90, the second anti-collision sensor 91 and the third anti-collision sensor 92 are electrically connected with the control mechanism; the overturning motor is prevented from colliding with the rotary speed reducer 61 when driving the clamp to overturn.
The rack rail clamp is provided with the telescopic mechanism and the clamping mechanism, and the telescopic mechanism drives the clamping mechanism to open and close so as to clamp the rack rail; the position between the rack rail clamp and the rack rail is monitored by arranging the position monitoring mechanism so as to assist the rack rail clamp to accurately position the position between the rack rails and enable the clamping mechanism to clamp the rack rail at a proper position; the overturning mechanism and the rotating mechanism are arranged, so that the clamp can conveniently overturn the rack rail as required during stacking, and the control mechanism is arranged to control the actions of the telescopic mechanism, the position monitoring mechanism, the overturning mechanism and the rotating mechanism; compared with the prior art, the utility model provides high security, reliability, convenience and operating efficiency.
While the invention has been described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention.
Claims (6)
1. A rack clamp, comprising: the device comprises a connecting flange, a rotating mechanism, a turnover mechanism, a connecting frame, a clamping mechanism, a telescopic mechanism, a position monitoring mechanism and a control mechanism; the connecting flange is fixedly arranged at one end of the rotating mechanism, and the rack rail clamp is connected with the manipulator through the connecting flange; the output end of the rotating mechanism is fixedly connected with the shell of the turnover mechanism, and the output end of the turnover mechanism is fixedly connected with one end of the connecting frame; the telescopic mechanism, the clamping mechanism and the position monitoring mechanism are all arranged below the connecting frame; the turnover mechanism drives the connecting frame to turn over so as to drive the clamping mechanism to turn over; the rotating mechanism drives the overturning mechanism and the connecting frame to rotate so as to drive the clamping mechanism to rotate; the telescopic mechanism is connected with the clamping mechanism and drives the clamping mechanism to open and close so as to clamp the rack; the position monitoring mechanism monitors the position between the rack clamp and the rack; the rotating mechanism, the turnover mechanism, the clamping mechanism, the telescopic mechanism and the position monitoring mechanism are all connected with the control mechanism.
2. The rack clamp of claim 1 wherein:
a link, comprising: the connecting device comprises a first connecting arm, a second connecting arm and a connecting platform; the top end of the first connecting arm and the top end of the second connecting arm are respectively and fixedly connected with the output end of the turnover mechanism; the bottom end of the first connecting arm and the bottom end of the second connecting arm are fixedly connected with the two ends of the top surface of the connecting table respectively;
a telescoping mechanism comprising: the first linear slide rail pair, the second linear slide rail pair, the first slide block pair and the second slide block pair are arranged in parallel; the tail part of the first electric cylinder is fixedly connected with the middle part of the bottom surface of the connecting table, and the piston rod is fixedly connected with the clamping mechanism; the tail part of the second electric cylinder is fixedly connected with the middle part of the bottom surface of the connecting table, and the piston rod is fixedly connected with the clamping mechanism; the first linear slide rail pair and the second linear slide rail pair are symmetrically arranged on the left side and the right side of the bottom surface of the connecting platform; the first slide block pair is arranged on the first linear slide rail pair in a sliding manner, and the second slide block pair is arranged on the second linear slide rail pair in a sliding manner;
get mechanism of clamp includes: the clamping device comprises a first connecting plate, a second connecting plate, a first clamping jaw and a second clamping jaw; the first connecting plate is fixedly arranged at the bottom of the first slide block pair, and the second connecting plate is fixedly arranged at the bottom of the second slide block pair; the top end of the first clamping jaw is fixedly connected with the bottom surface of the first connecting plate, and the top end of the second clamping jaw is fixedly connected with the bottom surface of the second connecting plate; a piston rod of the first electric cylinder is fixedly connected with the first connecting plate; a piston rod of the second electric cylinder is fixedly connected with the second connecting plate;
the first electric cylinder and the second electric cylinder are respectively and electrically connected with the control mechanism.
3. The rack clamp of claim 2 wherein: a rotation mechanism comprising: a rotating electrical machine and a rotary speed reducer; the output shaft of the rotating motor is connected with the input end of the rotary speed reducer; the output end of the rotary speed reducer is fixedly connected with the side face of the turnover mechanism; the connecting flange is fixedly connected with the side face opposite to the output end of the rotary speed reducer;
tilting mechanism includes: a turnover motor and a worm gear reducer; the output end of the turnover motor is connected with the input end of the worm gear speed reducer; two ends of an output shaft of the worm gear speed reducer are fixedly connected with the top end of the first connecting arm and the top end of the second connecting arm respectively; the output end of the rotary speed reducer is fixedly connected with the side surface of the shell of the worm gear speed reducer;
the rotating motor and the overturning motor are both electrically connected with the control mechanism.
4. The rack clamp of claim 2 wherein: a position monitoring mechanism comprising: a displacement bracket and a displacement sensor; the top end of the displacement support is fixedly connected with one side of the center of the bottom of the connecting table, and the bottom of one side surface of the displacement support is fixedly provided with a displacement sensor; the displacement sensor is electrically connected with the control mechanism.
5. The rack clamp of claim 2 wherein: first and second jaws, each comprising: two side plates and a bottom plate; the two side plates are arranged oppositely and fixedly connected through the bottom plate; a gap is formed between the two side plates; the side plates and the bottom plate are L-shaped.
6. The rack clamp of claim 1 wherein: further comprising: a protection mechanism comprising: the first anti-collision sensor, the second anti-collision sensor and the third anti-collision sensor; the first anti-collision sensor, the second anti-collision sensor and the third anti-collision sensor are arranged on the circumference of the connecting flange at intervals to limit the turnover mechanism; the first anti-collision sensor, the second anti-collision sensor and the third anti-collision sensor are all electrically connected with the control mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220971465.1U CN217516175U (en) | 2022-04-25 | 2022-04-25 | Rack rail clamp |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220971465.1U CN217516175U (en) | 2022-04-25 | 2022-04-25 | Rack rail clamp |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217516175U true CN217516175U (en) | 2022-09-30 |
Family
ID=83371704
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220971465.1U Active CN217516175U (en) | 2022-04-25 | 2022-04-25 | Rack rail clamp |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217516175U (en) |
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2022
- 2022-04-25 CN CN202220971465.1U patent/CN217516175U/en active Active
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