CN217504368U - Device for improving charging efficiency - Google Patents

Device for improving charging efficiency Download PDF

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Publication number
CN217504368U
CN217504368U CN202221426300.2U CN202221426300U CN217504368U CN 217504368 U CN217504368 U CN 217504368U CN 202221426300 U CN202221426300 U CN 202221426300U CN 217504368 U CN217504368 U CN 217504368U
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China
Prior art keywords
mounting
supporting rod
groups
rings
furnace
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CN202221426300.2U
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Chinese (zh)
Inventor
葛正发
王海浪
卢俊
王广忠
毛加红
蒋义华
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Donghua Chain Xinghua Co ltd
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Donghua Chain Xinghua Co ltd
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Priority to CN202221426300.2U priority Critical patent/CN217504368U/en
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Abstract

The utility model discloses a promote device of stove efficiency of adorning, include: the installation base, evenly fixed being provided with four group's erection columns on the installation base, and the erection column keeps away from the one end and the fixed column fixed connection of installation base, has cup jointed the collar on the fixed column simultaneously, one side and the horizontal fixed plate welded fastening of collar, and the opposite side and the longitudinal direction fixed plate welded fastening of collar, the overlap joint has bearing structure on two sets of horizontal fixed plates simultaneously. According to the device for improving the charging efficiency, the mode that the locating hole in the furnace gear ring is hooked by the lifting hook is changed into the mode that the furnace gear ring is hung on the supporting structure, and after a new tool is used, the time for completing the furnace gear ring combination is only 100 seconds; therefore, the operation can be carried out by only 2 persons, meanwhile, the 2-person accumulated operation time is only 410 seconds, the charging time is greatly shortened, the labor intensity of workers is reduced, and the production efficiency is improved.

Description

Device for improving charging efficiency
Technical Field
The utility model relates to a machinery trade field specifically is a promote device of dress stove efficiency.
Background
The furnace loading mode of 1804 final transmission gear ring is improved, the positioning hole on the gear ring is hooked by the hook before, and the gear ring inner hole is hung on a special tool; as illustrated in fig. 1: the transmission gear ring a is hung and placed through two groups of lifting hooks b, and the defects are as follows: the whole charging time is about 720 seconds, most of the time is used in the process of combining the hook and the gear ring, about 360 seconds of time is needed, and 4 people are needed to complete the charging, the actual accumulated operation time of 4 people is about 2880 seconds, the charging efficiency is low, and more people are needed.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a promote device of stove efficiency of adorning to solve the defect that mentions in the above-mentioned background art.
In order to achieve the above object, there is provided an apparatus for improving charging efficiency, comprising:
the mounting device comprises a mounting base, four groups of mounting columns are uniformly and fixedly arranged on the mounting base, one ends of the mounting columns, far away from the mounting base, are fixedly connected with fixing columns, mounting rings are sleeved on the fixing columns, one sides of the mounting rings are fixedly welded with transverse fixing plates, the other sides of the mounting rings are fixedly welded with longitudinal fixing plates, and meanwhile, supporting structures are lapped on two groups of transverse fixing plates;
the supporting structure is evenly provided with a plurality of groups of gear rings for the furnace, and the first supporting rod and the second supporting rod on the supporting structure are arranged in parallel.
Preferably, the mounting ring is a circular ring structure made of a metal material, the inner diameter of the mounting ring is smaller than the diameter of the mounting column, and the inner diameter of the mounting ring is larger than the diameter of the fixing column.
Preferably, four groups of mounting rings are uniformly mounted on the upper side of the mounting base, two adjacent groups of mounting rings are fixedly connected through a transverse fixing plate and a longitudinal fixing plate, a rectangular frame is formed by the two groups of transverse fixing plates and the two groups of longitudinal fixing plates in a surrounding mode, and the mounting rings are arranged at four nodes of the rectangular frame.
Preferably, two sets of limiting grooves are formed in the transverse fixing plate, the cross section of each limiting groove is in a semicircular arrangement, and the first supporting rod and the second supporting rod are clamped inside the two sets of limiting grooves respectively.
Preferably, the support structure comprises a first support rod, a second support rod, a first reinforcing column and a second reinforcing column, and the first support rod and the second support rod are fixedly connected through the first reinforcing column and the second reinforcing column.
Preferably, the distance between the first support rod and the second support rod is equal to the distance between the two groups of limiting grooves, and the first support rod and the second support rod are inserted into the furnace-used gear rings and support the multiple groups of furnace-used gear rings.
Compared with the prior art, the beneficial effects of the utility model are that: the mode that the locating hole on the furnace gear ring is hooked by the lifting hook is changed into the mode that the furnace gear ring is hung on the supporting structure, and after the new tool is used, the time for combining the furnace gear ring and the furnace gear ring to finish is only 100 seconds; therefore, only 2 persons are needed for operation, and meanwhile, the 2-person accumulated operation time is only 410 seconds, so that the charging time is greatly shortened, the labor intensity of workers is reduced, and the production efficiency is improved.
Drawings
FIG. 1 is a schematic illustration of a prior art furnace ring gear as referenced in the background of the invention;
FIG. 2 is a front view of the structure of the present invention;
fig. 3 is a top view of the structure of fig. 2 of the present invention;
fig. 4 is a side view of the structure of fig. 2;
fig. 5 is a schematic view of the structure supporting structure of the present invention.
The reference numbers in the figures: 1. mounting a column; 2. a mounting ring; 3. fixing the column; 4. installing a base; 5. a transverse fixing plate; 6. a limiting groove; 7. a support structure; 71. a first support bar; 72. a second support bar; 73. a first reinforcing column; 74. a second reinforcing column; 8. a gear ring for the furnace; 9. and a longitudinal fixing plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 2-5, the present invention provides a device for increasing charging efficiency, comprising: mounting the base 4 and the support structure 7;
four groups of mounting columns 1 are uniformly and fixedly arranged on the mounting base 4, one ends of the mounting columns 1, far away from the mounting base 4, are fixedly connected with the fixed columns 3, the mounting rings 2 are sleeved on the fixed columns 3, one sides of the mounting rings 2 are fixedly welded with the transverse fixing plates 5, the other sides of the mounting rings 2 are fixedly welded with the longitudinal fixing plates 9, and meanwhile, the two groups of transverse fixing plates 5 are lapped with the supporting structures 7;
a plurality of groups of furnace-used gear rings 8 are uniformly arranged on the supporting structure 7, and a first supporting rod 71 and a second supporting rod 72 on the supporting structure 7 are arranged in parallel.
The working principle is as follows: when in use: the mode that the locating hole on the furnace gear ring 8 is hooked by the lifting hook is changed into the mode that the furnace gear ring 8 is hung on the supporting structure 7, and after the new tool is used, the time for finishing the furnace gear ring 8 combination is only 100 seconds; therefore, the operation can be carried out by only 2 persons, meanwhile, the 2-person accumulated operation time is only 410 seconds, the charging time is greatly shortened, the labor intensity of workers is reduced, and the production efficiency is improved.
After the charging mode is changed, key parameters such as deformation of the gear ring, heat treatment structure, surface hardness and the like are almost unchanged, and the requirements of drawings are met.
In a preferred embodiment, the mounting ring 2 is a circular ring structure made of metal, and the inner diameter of the mounting ring 2 is smaller than the diameter of the mounting post 1, while the inner diameter of the mounting ring 2 is larger than the diameter of the fixing post 3.
As shown in fig. 2: the four groups of mounting rings 2 are respectively inserted into the four groups of fixing columns 3, and the multiple groups of furnace gear rings 8 are suspended through the first supporting rods 71 and the second supporting rods 72 on the supporting structures 7, so that the mounting mode of the furnace gear rings 8 is simpler and quicker.
As a preferred embodiment, four groups of the mounting rings 2 are uniformly mounted on the upper side of the mounting base 4, two adjacent groups of the mounting rings 2 are fixedly connected through the transverse fixing plate 5 and the longitudinal fixing plate 9, meanwhile, the two groups of the transverse fixing plates 5 and the two groups of the longitudinal fixing plates 9 enclose a rectangular frame, and the mounting rings 2 are arranged at four nodes of the rectangular frame.
As shown in fig. 2-4: two sets of horizontal fixed plates 5 and two sets of vertical fixed plates 9 constitute the bearing structure who is used for fixed ring gear 8 for the stove through four sets of collars 2 combination together, and the upside of bearing structure is provided with bearing structure 7 simultaneously, and bearing structure 7 is used for carrying on the bearing to ring gear 8 for the stove.
As a preferred embodiment, two sets of limiting grooves 6 are formed on the transverse fixing plate 5, the cross section of each limiting groove 6 is semicircular, and the first supporting rod 71 and the second supporting rod 72 are respectively clamped inside the two sets of limiting grooves 6.
As shown in fig. 2: two sets of limiting grooves 6 are formed in the transverse fixing plate 5, the first supporting rod 71 and the second supporting rod 72 are respectively clamped inside the two sets of limiting grooves 6, and the stability of the supporting structure 7 during working can be guaranteed.
In a preferred embodiment, the supporting structure 7 comprises a first supporting rod 71, a second supporting rod 72, a first reinforcing column 73 and a second reinforcing column 74, and the first supporting rod 71 and the second supporting rod 72 are fixedly connected through the first reinforcing column 73 and the second reinforcing column 74.
As shown in fig. 5: a first reinforcing column 73 and a second reinforcing column 74 are welded and fixed between the first supporting rod 71 and the second supporting rod 72, and the first reinforcing column 73 and the second reinforcing column 74 can be connected between the first supporting rod 71 and the second supporting rod 72, so that the overall stability of the supporting structure 7 is ensured.
In a preferred embodiment, the distance between the first support rod 71 and the second support rod 72 is equal to the distance between the two sets of limiting grooves 6, and the first support rod 71 and the second support rod 72 are inserted into the furnace-use ring gears 8 and support multiple sets of furnace-use ring gears 8.
As shown in fig. 2-4: through the implementation of this frock, whole charge time by 720 seconds and need 4 people to operate to accomplish, shortens to need 2 people to operate to accomplish for 410 seconds, and charge time shortens greatly, has reduced staff's intensity of labour, and production efficiency improves 351%, practices thrift personnel 2, and the quality is up to standard 100%.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (6)

1. An apparatus for improving charging efficiency, comprising:
the mounting device comprises a mounting base (4), wherein four groups of mounting columns (1) are uniformly and fixedly arranged on the mounting base (4), one ends, far away from the mounting base (4), of the mounting columns (1) are fixedly connected with fixing columns (3), meanwhile, mounting rings (2) are sleeved on the fixing columns (3), one sides of the mounting rings (2) are fixedly welded with transverse fixing plates (5), the other sides of the mounting rings (2) are fixedly welded with longitudinal fixing plates (9), and meanwhile, supporting structures (7) are overlapped on the two groups of transverse fixing plates (5);
the furnace supporting structure comprises a supporting structure (7), wherein multiple groups of furnace gear rings (8) are uniformly arranged on the supporting structure (7), and a first supporting rod (71) and a second supporting rod (72) on the supporting structure (7) are arranged in parallel.
2. The device for improving charging efficiency of the furnace according to claim 1, wherein: the mounting ring (2) is of a circular ring structure made of metal materials, the inner diameter of the mounting ring (2) is smaller than the diameter of the mounting column (1), and meanwhile the inner diameter of the mounting ring (2) is larger than the diameter of the fixing column (3).
3. The apparatus for improving charging efficiency as claimed in claim 2, wherein: four groups are evenly installed on the upper side of the installation base (4) by the installation rings (2), and fixed connection is carried out between two adjacent groups of installation rings (2) through the transverse fixing plates (5) and the longitudinal fixing plates (9), meanwhile, the two groups of transverse fixing plates (5) and the two groups of longitudinal fixing plates (9) enclose a rectangular frame, and the installation rings (2) are arranged at four nodes of the rectangular frame.
4. The apparatus for improving charging efficiency of claim 1, wherein: two groups of limiting grooves (6) are formed in the transverse fixing plate (5), the section of each limiting groove (6) is semicircular, and the first supporting rod (71) and the second supporting rod (72) are clamped inside the two groups of limiting grooves (6) respectively.
5. The apparatus for improving charging efficiency of claim 1, wherein: the supporting structure (7) comprises a first supporting rod (71), a second supporting rod (72), a first reinforcing column (73) and a second reinforcing column (74), and the first supporting rod (71) and the second supporting rod (72) are fixedly connected through the first reinforcing column (73) and the second reinforcing column (74).
6. The apparatus for improving charging efficiency as claimed in claim 5, wherein: the distance between the first supporting rod (71) and the second supporting rod (72) is equal to the distance between the two groups of limiting grooves (6), and the first supporting rod (71) and the second supporting rod (72) penetrate through the inner part of the furnace gear ring (8) and support the multiple groups of furnace gear rings (8).
CN202221426300.2U 2022-06-09 2022-06-09 Device for improving charging efficiency Active CN217504368U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202221426300.2U CN217504368U (en) 2022-06-09 2022-06-09 Device for improving charging efficiency

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202221426300.2U CN217504368U (en) 2022-06-09 2022-06-09 Device for improving charging efficiency

Publications (1)

Publication Number Publication Date
CN217504368U true CN217504368U (en) 2022-09-27

Family

ID=83359352

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202221426300.2U Active CN217504368U (en) 2022-06-09 2022-06-09 Device for improving charging efficiency

Country Status (1)

Country Link
CN (1) CN217504368U (en)

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