CN217496745U - Quality detection system of transparent paper packaging machine inlet tobacco bale - Google Patents
Quality detection system of transparent paper packaging machine inlet tobacco bale Download PDFInfo
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- CN217496745U CN217496745U CN202221345703.4U CN202221345703U CN217496745U CN 217496745 U CN217496745 U CN 217496745U CN 202221345703 U CN202221345703 U CN 202221345703U CN 217496745 U CN217496745 U CN 217496745U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
Abstract
The utility model provides a quality detection system of cellophane packagine machine entry tobacco bale, include: the industrial camera is arranged right above a conveying belt at the inlet to photograph cigarette packets passing at a high speed, the input end of the industrial camera is connected with the input end of the image recognition device, and the output end of the image recognition device is connected with the input end of the controller. The utility model discloses can improve the accuracy that packagine machine tobacco bale detected, increase the product quality of cigarette production.
Description
Technical Field
The utility model relates to a technical field of cigarette production especially relates to a quality detection system of cellophane packagine machine entry tobacco bale.
Background
In the production process of the cigarette soft box packaging machine, after the cigarette packet is folded and pasted through a main machine, the cigarette packet is conveyed to an auxiliary machine through a conveying belt to be wrapped and heat-sealed by small transparent paper, in the process of conveying the cigarette packet to the auxiliary machine through the conveying belt, the appearance quality of the cigarette packet needs to be detected, a small box appearance quality detection device is arranged on the conveying belt of the cigarette packet to detect the appearance, but no relevant appearance quality detection process exists in a distance behind the small box appearance quality detection device, manual recovery of semi-finished product cigarette packets needs to be carried out, manual cigarette packet adding is needed on the section of conveying belt, the cigarette packet which can cause the cigarette packet to be added reversely or has other quality defects is added into the conveying belt, the cigarette packet flows into a subsequent packaging process, and certain quality hidden troubles are brought to the product quality.
SUMMERY OF THE UTILITY MODEL
The utility model provides a quality detection system of cellophane packagine machine entry tobacco bale solves to detect inaccurately to cellophane packagine machine entrance tobacco bale in the current cigarette production, easily causes the problem that unqualified tobacco bale flows in subsequent packing process, can improve the accuracy that packagine machine tobacco bale detected, increases cigarette production's product quality.
In order to achieve the above purpose, the utility model provides the following technical scheme:
a quality detection system for inlet cigarette packets of a cellophane packaging machine comprises: a controller, an industrial camera, and an image recognition device;
a support is arranged at an inlet of an auxiliary cigarette packet of the cigarette packaging machine, the industrial camera is arranged on the support and is positioned right above a conveying belt at the inlet so as to photograph the cigarette packet passing at a high speed;
the input end of the industrial camera is connected with the input end of the image recognition device, and the output end of the image recognition device is connected with the input end of the controller;
the image recognition device is used for recognizing the tobacco bale image shot by the industrial camera so as to judge whether the tobacco bale appearance has quality defects;
and the controller reports cigarette packet information and sends a removing instruction when the detected cigarette packets have quality defects.
Preferably, the method further comprises the following steps: an alarm device;
the controller is in signal connection with the alarm device, and the controller controls the alarm device to give an alarm when detecting that the cigarette packet has quality defects.
Preferably, the alarm device includes at least any one of the following: pilot lamp, buzzer and audible-visual annunciator.
Preferably, the method further comprises the following steps: a display;
the display is in signal connection with the controller and the image recognition device respectively and is used for displaying the detected cigarette packet image in real time;
the display is also provided with a human-computer interaction interface so that an operator can carry out information interaction and program setting with the controller through the human-computer interaction interface.
Preferably, the method further comprises the following steps: the mobile terminal and the mobile communication module;
the controller is in signal connection with the mobile communication module and is in communication connection with the set mobile terminal through the mobile communication module;
and the controller sends cigarette packet quality defect alarm information to the mobile terminal through the mobile communication module when continuously detecting that the number of the cigarette packets with quality defects is greater than a set threshold value.
Preferably, the mobile terminal includes any one of: smart mobile phone, intelligent wearing equipment and panel computer.
Preferably, the image recognition apparatus includes: the image processing module and the image recognition microprocessor;
the image recognition microprocessor is in signal connection with the image processing module, the image processing module is used for carrying out image processing on the cigarette packet image, and the image recognition microprocessor compares the processed cigarette packet image with a set pattern and recognizes whether the cigarette packet pattern is consistent or not.
Preferably, the method further comprises the following steps: a rejecting device;
the controller is in signal connection with the rejecting device, and the controller controls the rejecting device to reject the corresponding cigarette packet when the detected cigarette packet has quality defects.
Preferably, the rejecting device comprises: the air cylinder, the push rod and the electromagnetic valve;
the air cylinder is communicated with an external air source through an air pipe, the air pipe is provided with an electromagnetic valve, and the electromagnetic valve is in signal connection with the controller;
the cylinder is in transmission connection with the push rod, and the controller controls the electromagnetic valve to be conducted when the detected tobacco bale has quality defects, so that the cylinder drives the push rod to push the corresponding tobacco bale into the recovery box.
Preferably, the controller is a PLC controller.
The utility model provides a quality detecting system of cellophane packagine machine entry tobacco bale is equipped with the industry camera in order to shoot the tobacco bale of high-speed process at cigarette packaging machine's auxiliary engine tobacco bale entry, and the tobacco bale image that image recognition device shot to the industry camera is discerned to judge whether there is quality defect in the tobacco bale. The problem of inaccurate to the inspection of cellophane packagine machine entrance tobacco bale in current cigarette production, easily cause unqualified tobacco bale to flow into in the subsequent packing process is solved, can improve the accuracy that packagine machine tobacco bale detected, increase the product quality of cigarette production.
Drawings
In order to more clearly illustrate the specific embodiments of the present invention, the drawings used in the embodiments will be briefly described below.
Fig. 1 is a schematic view of a quality detection system for an inlet cigarette packet of a transparent paper packaging machine provided by the present invention.
Fig. 2 is a schematic structural diagram of a quality detection system according to an embodiment of the present invention.
Detailed Description
In order to make those skilled in the art better understand the solution of the embodiments of the present invention, the embodiments of the present invention are further described in detail below with reference to the accompanying drawings and the implementation manner.
To current packagine machine there is unsafe problem in auxiliary engine entrance to the tobacco bale detection, the utility model provides a quality detection system of cellophane packagine machine entry tobacco bale solves and detects inaccurately to cellophane packagine machine entrance tobacco bale in the current cigarette production, easily causes the problem that unqualified tobacco bale flows in subsequent packaging process, can improve the accuracy that packagine machine tobacco bale detected, increases the product quality of cigarette production.
As shown in fig. 1 and 2, a quality detection system for cigarette packets at the inlet of a cellophane wrapping machine comprises: a controller, an industrial camera and an image recognition device. A support is arranged at an auxiliary machine tobacco bale inlet of the cigarette packaging machine, the industrial camera is arranged on the support and is positioned right above a conveying belt at the inlet so as to photograph tobacco bales passing through at a high speed. The input end of the industrial camera is connected with the input end of the image recognition device, and the output end of the image recognition device is connected with the input end of the controller. The image recognition device is used for recognizing the tobacco bale image shot by the industrial camera so as to judge whether the tobacco bale appearance has quality defects. And the controller reports cigarette packet information and sends a removing instruction when the detected cigarette packets have quality defects.
In one embodiment, as shown in fig. 2, a support 6 is provided at the auxiliary cigarette packet inlet conveying channel 1 of the packaging machine 2, a high-definition industrial camera 7 is mounted on the support 6, so that the cigarette packets 3 passing at a high speed can be subjected to appearance detection, and a controller and an image recognition device 4 are mounted on the support and are in signal connection with the controller. In the normal production process of the packaging machine equipment, the cigarette packet enters a cigarette packet inlet channel, an industrial camera on a support shoots the cigarette packet passing through and compares the cigarette packet with a database in the controller in real time, when the pattern is found to be inconsistent with the pattern in the database, the controller sends a rejection signal to the equipment host controller, and the controller controls a rejection mechanism to reject unqualified cigarette packets; and meanwhile, when the pattern acquired by the camera is a reverse cigarette packet, a rejecting signal is sent to the equipment to reject the cigarette packet. When the tobacco bale that the inside counter of controller gathered is unqualified or the anti-package of continuous three-pack, send shut down signal to equipment, control equipment stops. The system can solve the problems that cigarette packets at the entrance of the transparent paper packaging machine are not accurately detected in the existing cigarette production, and unqualified cigarette packets are easy to flow into the subsequent packaging process, can improve the accuracy of cigarette packet detection of the packaging machine, and increases the product quality of cigarette production.
The system further comprises: an alarm device; the controller is in signal connection with the alarm device, and the controller controls the alarm device to give an alarm when detecting that the cigarette packet has quality defects.
Further, the alarm device at least comprises any one of the following components: pilot lamp, buzzer and audible-visual annunciator.
In practical application, as shown in fig. 2, the alarm device 5 gives an alarm when a quality defect occurs in a cigarette packet, so as to remind an operator.
The system further comprises: a display; the display is in signal connection with the controller and the image recognition device respectively and is used for displaying the detected cigarette packet images in real time. The display is also provided with a human-computer interaction interface so that an operator can carry out information interaction and program setting with the controller through the human-computer interaction interface.
The system further comprises: mobile terminal and mobile communication module. The controller is in signal connection with the mobile communication module and is in communication connection with the set mobile terminal through the mobile communication module. And the controller sends cigarette packet quality defect alarm information to the mobile terminal through the mobile communication module when continuously detecting that the number of the cigarette packets with quality defects is greater than a set threshold value.
Further, the mobile terminal includes any one of: smart mobile phone, intelligent wearing equipment and panel computer.
Further, the image recognition apparatus includes: the image processing module and the image recognition microprocessor. The image recognition microprocessor is in signal connection with the image processing module, the image processing module is used for carrying out image processing on the cigarette packet image, and the image recognition microprocessor compares the processed cigarette packet image with a set pattern and recognizes whether the cigarette packet pattern is consistent or not.
The system further comprises: a rejecting device; the controller is in signal connection with the rejecting device, and the controller controls the rejecting device to reject the corresponding cigarette packet when the detected cigarette packet has quality defects.
Further, the rejecting device comprises: a cylinder (not shown), a push rod (not shown), and a solenoid valve (not shown). The air cylinder is communicated with an external air source through an air pipe, the air pipe is provided with an electromagnetic valve, and the electromagnetic valve is in signal connection with the controller. The cylinder is in transmission connection with the push rod, and the controller controls the electromagnetic valve to be conducted when the detected tobacco bale has quality defects, so that the cylinder drives the push rod to push the corresponding tobacco bale into the recovery box.
Further, the controller is a PLC controller.
It is visible, the utility model provides a quality detection system of cellophane packagine machine entry tobacco bale is equipped with the industry camera in order to shoot the tobacco bale of high-speed process at cigarette packaging machine's auxiliary engine tobacco bale entry, and image recognition device discerns to the tobacco bale image of industry camera shooting to judge whether there is quality defect in the tobacco bale. The problem of inaccurate to the inspection of cellophane packagine machine entrance tobacco bale in current cigarette production, easily cause unqualified tobacco bale to flow into in the subsequent packing process is solved, can improve the accuracy that packagine machine tobacco bale detected, increase the product quality of cigarette production.
The structure, features and effects of the present invention have been described in detail according to the embodiment shown in the drawings, and the above description is only the preferred embodiment of the present invention, but the present invention is not limited to the implementation scope shown in the drawings, and all changes made according to the idea of the present invention or equivalent embodiments modified to equivalent changes are within the protection scope of the present invention without departing from the spirit covered by the description and drawings.
Claims (10)
1. A quality detection system of transparent paper packaging machine inlet tobacco bale is characterized by comprising: a controller, an industrial camera, and an image recognition device;
a support is arranged at an inlet of an auxiliary cigarette packet of the cigarette packaging machine, the industrial camera is arranged on the support and is positioned right above a conveying belt at the inlet so as to photograph the cigarette packet passing at a high speed;
the input end of the industrial camera is connected with the input end of the image recognition device, and the output end of the image recognition device is connected with the input end of the controller;
the image recognition device is used for recognizing the tobacco bale image shot by the industrial camera so as to judge whether the tobacco bale appearance has quality defects;
and the controller reports cigarette packet information and sends a removing instruction when the detected cigarette packets have quality defects.
2. The system for detecting the quality of an inlet packet of cellophane wrapping machine according to claim 1, further comprising: an alarm device;
the controller is in signal connection with the alarm device, and the controller controls the alarm device to give an alarm when detecting that the cigarette packet has quality defects.
3. The system for detecting the quality of the cigarette packets at the inlet of the cellophane packaging machine according to claim 2, wherein the alarm device comprises at least one of the following devices: pilot lamp, buzzer and audible-visual annunciator.
4. The system for detecting the quality of the cigarette packets at the inlet of the cellophane wrapping machine as claimed in claim 3, further comprising: a display;
the display is in signal connection with the controller and the image recognition device respectively and is used for displaying the detected cigarette packet image in real time;
the display is also provided with a human-computer interaction interface so that an operator can carry out information interaction and program setting with the controller through the human-computer interaction interface.
5. The system for detecting the quality of an inlet packet of cellophane wrapping machine according to claim 4, further comprising: the mobile terminal and the mobile communication module;
the controller is in signal connection with the mobile communication module and is in communication connection with the set mobile terminal through the mobile communication module;
and the controller sends cigarette packet quality defect alarm information to the mobile terminal through the mobile communication module when continuously detecting that the number of the cigarette packets with quality defects is greater than a set threshold value.
6. The system for detecting the quality of the inlet cigarette packets of the cellophane wrapping machine according to claim 5, wherein the mobile terminal includes any one of: smart mobile phone, intelligent wearing equipment and panel computer.
7. The system for detecting the quality of an inlet cigarette packet of a cellophane wrapping machine according to claim 6, wherein the image recognition device comprises: the image processing module and the image recognition microprocessor;
the image recognition microprocessor is in signal connection with the image processing module, the image processing module is used for carrying out image processing on the cigarette packet image, and the image recognition microprocessor compares the processed cigarette packet image with a set pattern and recognizes whether the cigarette packet pattern is consistent or not.
8. The system for detecting the quality of the cigarette packets at the inlet of the cellophane wrapping machine according to claim 7, further comprising: a rejecting device;
the controller is in signal connection with the rejecting device, and the controller controls the rejecting device to reject the corresponding cigarette packet when the detected cigarette packet has quality defects.
9. The system for detecting the quality of packets of cigarettes fed to a cellophane packaging machine according to claim 8, wherein said rejecting device comprises: the air cylinder, the push rod and the electromagnetic valve;
the air cylinder is communicated with an external air source through an air pipe, the air pipe is provided with an electromagnetic valve, and the electromagnetic valve is in signal connection with the controller;
the cylinder is in transmission connection with the push rod, and the controller controls the electromagnetic valve to be conducted when the detected tobacco bale has quality defects, so that the cylinder drives the push rod to push the corresponding tobacco bale into the recovery box.
10. The system for detecting the quality of the inlet cigarette packets of the cellophane wrapping machine as claimed in claim 9, wherein the controller is a PLC controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221345703.4U CN217496745U (en) | 2022-05-31 | 2022-05-31 | Quality detection system of transparent paper packaging machine inlet tobacco bale |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221345703.4U CN217496745U (en) | 2022-05-31 | 2022-05-31 | Quality detection system of transparent paper packaging machine inlet tobacco bale |
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| Publication Number | Publication Date |
|---|---|
| CN217496745U true CN217496745U (en) | 2022-09-27 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221345703.4U Active CN217496745U (en) | 2022-05-31 | 2022-05-31 | Quality detection system of transparent paper packaging machine inlet tobacco bale |
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| CN (1) | CN217496745U (en) |
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2022
- 2022-05-31 CN CN202221345703.4U patent/CN217496745U/en active Active
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