CN217493706U - A special CNC machine tool for double-station deburring - Google Patents
A special CNC machine tool for double-station deburring Download PDFInfo
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- CN217493706U CN217493706U CN202221641180.8U CN202221641180U CN217493706U CN 217493706 U CN217493706 U CN 217493706U CN 202221641180 U CN202221641180 U CN 202221641180U CN 217493706 U CN217493706 U CN 217493706U
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Abstract
Description
技术领域technical field
本实用新型属于机床技术领域,涉及一种一种双工位去毛刺专用数控机床。The utility model belongs to the technical field of machine tools, and relates to a special numerical control machine tool for double-station deburring.
背景技术Background technique
针对目前铝件压铸厂家,其压铸铝件产品毛刺多用于手工去除,这是铝合金压铸厂最常见的去毛刺的方法,常用的工具有锉刀、砂纸、磨头等,但是人工成本高,也只适用于简单配件的去除。且工作过程产品毛刺粉尘严重影响工人的身体健康。同时,产品飞边的去除干净与否,全靠工人的熟练程度。熟练的工人对工资要求高,其极大的制约了公司的盈利能力。For the current aluminum die-casting manufacturers, the burrs of their die-casting aluminum products are mostly used for manual removal, which is the most common deburring method in aluminum alloy die-casting factories. The commonly used tools are files, sandpaper, grinding heads, etc., but the labor cost is high, and only Suitable for the removal of simple accessories. And the burr dust of the product during the working process seriously affects the health of workers. At the same time, the removal of product flash depends entirely on the proficiency of the workers. Skilled workers have high wage requirements, which greatly restrict the profitability of companies.
发明内容SUMMARY OF THE INVENTION
本实用新型的目的是针对现有技术中存在的上述问题,提供了一种结构简单制造成本低可用于代替人工去毛刺的双工位去毛刺专用数控机床。The purpose of the utility model is to solve the above problems existing in the prior art, and to provide a special CNC machine tool for double-station deburring, which is simple in structure and low in manufacturing cost and can be used to replace manual deburring.
本实用新型的目的可通过下列技术方案来实现:一种双工位去毛刺专用数控机床,包括床身、立柱、横梁和电磨头,所述的立柱分别竖直固定于床身的两侧,所述的横梁横向固定于两立柱的上端,其特征在于,所述横梁的侧方通过横向导轨活动连接有X轴大托板,该X轴大托板通过横梁端部的一号电机配合丝杆实现平移,所述X轴大托板的侧方通过纵向导轨活动连接有Z轴小拖板,该Z轴小拖板通过X轴大托板顶部的二号电机配合丝杆实现平移,所述的电磨头竖直固定于Z轴小拖板上,所述的床身上位于电磨头下方并列设置有导轨活动连接的Y轴工作台,所述的Y轴工作台通过床身后方三号电机配合丝杆实现平移。The purpose of the utility model can be achieved through the following technical solutions: a special CNC machine tool for double-station deburring, including a bed, a column, a beam and an electric grinding head, and the column is vertically fixed on both sides of the bed respectively. , the beam is laterally fixed on the upper ends of the two uprights, and it is characterized in that, the side of the beam is movably connected with a large X-axis support plate through the transverse guide rail, and the X-axis large support plate is coordinated by the No. 1 motor at the end of the beam The lead screw realizes translation, and the side of the X-axis large pallet is movably connected with a Z-axis small pallet through longitudinal guide rails. The electric grinding head is vertically fixed on the Z-axis small carriage, and the bed is located below the electric grinding head and is provided with a Y-axis worktable which is movably connected with guide rails, and the Y-axis worktable passes through the back of the bed. The No. 3 motor cooperates with the screw to realize translation.
在上述的双工位去毛刺专用数控机床中,所述的床身上与两个Y轴工作台相互间隔设置有三个排屑槽,所述的排屑槽向下倾斜设置。In the above-mentioned special CNC machine tool for double-station deburring, the bed body and the two Y-axis worktables are provided with three chip removal grooves spaced apart from each other, and the chip removal grooves are inclined downward.
在上述的双工位去毛刺专用数控机床中,所述的Z轴小拖板上开设有两列调节孔并通过调节孔固定有安装块,所述的电磨头固定于安装块上。In the above-mentioned special CNC machine tool for double-station deburring, the Z-axis small carriage is provided with two rows of adjustment holes and a mounting block is fixed through the adjustment holes, and the electric grinding head is fixed on the mounting block.
在上述的双工位去毛刺专用数控机床中,所述立柱的侧壁上开设有若干减重槽。In the above-mentioned special CNC machine tool for double-station deburring, several weight-reducing grooves are provided on the side wall of the column.
在上述的双工位去毛刺专用数控机床中,所述的X轴大托板呈“7”字形,该X轴大托板的头部与丝杆连接侧壁通过滑座与导轨连接。In the above-mentioned special CNC machine tool for double-station deburring, the X-axis large pallet is in the shape of a "7", and the head of the X-axis large pallet is connected to the side wall of the screw rod through the sliding seat and the guide rail.
在上述的双工位去毛刺专用数控机床中,所述的Y轴工作台为方形面板式结构且上端面开设有若干定位孔。In the above-mentioned special CNC machine tool for double-station deburring, the Y-axis worktable is of a square panel type structure and a plurality of positioning holes are opened on the upper end surface.
在上述的双工位去毛刺专用数控机床中,所述的一号电机、二号电机和三号电机均为伺服电机。In the above-mentioned special CNC machine tool for double-station deburring, the No. 1 motor, the No. 2 motor and the No. 3 motor are all servo motors.
本双工位去毛刺专用数控机床的原理为:通过并列设置两个Y轴工作台实现双工位操作,即当工人在其中一个工作台上装卸零件毛胚时,另外一个工作台可以进行同步加工,其中电磨头通过X轴大托板配合Z轴小拖板实现上下左右平移,工件固定在Y轴工作台上后实现前后平移,经过上述三轴联动使电磨头对工件表面进行打磨去毛刺,在去毛刺过程中其加工精度主要由机床自身精度决定,与工人熟练度无关,普通工人也可以轻松操作。The principle of this special CNC machine tool for double-station deburring is: by setting two Y-axis worktables in parallel to realize double-station operation, that is, when a worker loads and unloads parts blanks on one of the worktables, the other worktable can be synchronized. Processing, in which the electric grinding head realizes up and down, left and right translation through the X-axis large pallet and Z-axis small carriage, and the workpiece is fixed on the Y-axis worktable to realize front and rear translation, and the electric grinding head grinds the surface of the workpiece through the above-mentioned three-axis linkage Deburring, in the process of deburring, the machining accuracy is mainly determined by the accuracy of the machine tool itself, which has nothing to do with the proficiency of the workers, and ordinary workers can also easily operate.
与现有技术相比,本数控机床通过三轴联动实现电磨头对工件表面的去毛刺加工,受工件的外形结构影响小通用性高,同时采用双工位设计提高工作效率,相对于目前人工去毛刺,加工一致性更好,企业成本可更低。Compared with the prior art, the numerical control machine tool realizes the deburring of the workpiece surface by the electric grinding head through three-axis linkage, which is less affected by the shape and structure of the workpiece and has high versatility. Manual deburring, better processing consistency, and lower enterprise costs.
附图说明Description of drawings
图1是去毛刺专用数控机床的结构示意图;Figure 1 is a schematic diagram of the structure of a special CNC machine tool for deburring;
图中,1、床身;2、立柱;3、横梁;4、电磨头;5、X轴大托板;6、一号电机;7、Z轴小拖板;8、二号电机;9、Y轴工作台;10、三号电机;11、调节孔;12、安装块;13、减重槽;14、滑座;15、定位孔。In the figure, 1, bed; 2, column; 3, beam; 4, electric grinding head; 5, X-axis large pallet; 6, No. 1 motor; 7, Z-axis small carriage; 8, No. 2 motor; 9. Y-axis table; 10. Motor No. 3; 11. Adjustment hole; 12. Mounting block; 13. Weight reduction slot; 14. Slide seat; 15. Positioning hole.
具体实施方式Detailed ways
以下是本实用新型的具体实施例并结合附图,对本实用新型的技术方案作进一步的描述,但本实用新型并不限于这些实施例。The following are specific embodiments of the present utility model combined with the accompanying drawings to further describe the technical solutions of the present utility model, but the present utility model is not limited to these embodiments.
如图1所示,本双工位去毛刺专用数控机床,包括床身1、立柱2、横梁3和电磨头4,立柱2分别竖直固定于床身1的两侧,床身1为机床基体,横梁3横向固定于两立柱2的上端,横梁3通过立柱2横跨在床身1上,实现机床的整体架构。As shown in Figure 1, the dual-station deburring special CNC machine tool includes a
横梁3的侧方通过横向导轨活动连接有X轴大托板5,该X轴大托板5通过横梁3端部的一号电机6配合丝杆实现平移,X轴大托板5的侧方通过纵向导轨活动连接有Z轴小拖板7,该Z轴小拖板7通过X轴大托板5顶部的二号电机8配合丝杆实现平移,电磨头4竖直固定于Z轴小拖板7上,床身1上位于电磨头4下方并列设置有导轨活动连接的Y轴工作台9, Y轴工作台9通过床身1后方三号电机10配合丝杆实现平移。The side of the
进一步说明,床身1上与两个Y轴工作台9相互间隔设置有三个排屑槽,排屑槽向下倾斜设置,床身1的外部设置有钣金,工件在打磨时会向四周溅射金属废屑,废屑被钣金阻挡后会在工作台堆积,通过该结构排屑槽的设计容易将工作台上的废屑扫入排屑槽再集中收集。It is further explained that the
Z轴小拖板7上开设有两列调节孔11并通过调节孔11固定有安装块12,电磨头4固定于安装块12上,调节孔11可以调节安装块12的竖直向高度,相当于增加了竖直向行程可以使电磨头4更容易与工件配合。The Z-axis
为了减小整机的重量同时降低制造成本,立柱2的侧壁上开设有若干减重槽13。In order to reduce the weight of the whole machine and reduce the manufacturing cost, several weight-reducing
X轴大托板5呈“7”字形,该X轴大托板5的头部与丝杆连接侧壁通过滑座14与导轨连接,在该结构中丝杆可以对X轴大托板5起到一定的支撑作用使其平移更加稳定。The X-axis
Y轴工作台9为方形面板式结构且上端面开设有若干定位孔15,用于安装固定工件用的工装夹具。The Y-axis table 9 is of a square panel type structure and the upper end face is provided with a number of
其中一号电机6、二号电机8和三号电机10均为伺服电机,通过程序控制其活动行程实现三轴联动。Among them, the No. 1
本文中所描述的具体实施例仅仅是对本实用新型精神作举例说明。本实用新型所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本实用新型的精神或者超越所附权利要求书所定义的范围。The specific embodiments described herein are merely illustrative of the spirit of the present invention. Those skilled in the art of the present invention can make various modifications or supplements to the described specific embodiments or replace them in similar ways, but will not deviate from the spirit of the present invention or go beyond the appended claims the defined range.
尽管本文较多地使用了各种术语,但并不排除使用其它术语的可能性。使用这些术语仅仅是为了更方便地描述和解释本实用新型的本质;把它们解释成任何一种附加的限制都是与本实用新型精神相违背的。Although various terms are used extensively herein, the possibility of using other terms is not excluded. These terms are used only to more conveniently describe and explain the essence of the present invention; it is contrary to the spirit of the present invention to interpret them as any kind of additional limitations.
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| CN202221641180.8U CN217493706U (en) | 2022-06-29 | 2022-06-29 | A special CNC machine tool for double-station deburring |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117300751A (en) * | 2023-09-25 | 2023-12-29 | 苏州嘉东五金制品有限公司 | Deburring equipment for U-shaped tools |
| CN117564148A (en) * | 2023-11-02 | 2024-02-20 | 绿研智能装备(江苏)有限公司 | A two-station multi-process deburring machine |
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2022
- 2022-06-29 CN CN202221641180.8U patent/CN217493706U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117300751A (en) * | 2023-09-25 | 2023-12-29 | 苏州嘉东五金制品有限公司 | Deburring equipment for U-shaped tools |
| CN117564148A (en) * | 2023-11-02 | 2024-02-20 | 绿研智能装备(江苏)有限公司 | A two-station multi-process deburring machine |
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