CN217476405U - Wax block forming device - Google Patents
Wax block forming device Download PDFInfo
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- CN217476405U CN217476405U CN202221196136.0U CN202221196136U CN217476405U CN 217476405 U CN217476405 U CN 217476405U CN 202221196136 U CN202221196136 U CN 202221196136U CN 217476405 U CN217476405 U CN 217476405U
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Abstract
The utility model discloses a wax stone forming device belongs to wax stone former technical field, including base, core, left shaping arm and right shaping arm, be equipped with the spacing groove on the base, the core bottom is equipped with the lug that matches with the spacing groove, installs the spring in the spacing groove, and the core passes through spring jacking to with spacing groove upper portion in close contact with, and left shaping arm one end and right shaping arm one end pass through the articulated elements and connect, left side shaping arm and right shaping arm pass through the snap close piece and connect, and the base forms the die cavity with left shaping arm, right shaping arm cooperation respectively, has solved and has not been applicable to the problem of the residual wax stone of weaving yarn in-process production among the prior art and has pour former problem again, and this wax stone forming device structure is ingenious, simple, and the dismouting is convenient, and device manufacturing cost is lower, reduces the waste of wax stone.
Description
Technical Field
The utility model belongs to the technical field of the wax stone former, concretely relates to wax stone forming device, the wax stone molding technique of specially adapted weaving yarn.
Background
At present, vortex spinning is a more advanced spinning technology in the global scope, and has the characteristics of high speed, high yield, high automation degree, strong continuity, less labor, less energy consumption, less land occupation, less investment, low production cost and the like.
The spinning principle of vortex spinning is as follows: the sliver which finishes drawing is supplied to a drafting device, the fiber bundle drafted by the roller drafting device is output from a front roller jaw and enters a spinning nozzle along a spiral fiber guide channel under the action of axial airflow at the inlet of the spinning nozzle. The outlet of the spiral fiber guide channel is provided with a needle-shaped twist-stopping piece, and the fiber bundle is bent at the needle part, so that the fiber bundle is introduced into the vortex chamber in a state of not adding twist. The leading end of the fiber bundle is drawn into a yarn passage in the spindle by the dragging action of the formed yarn and twisted into the newly formed yarn as a yarn core. The tail end of the fibre remains held in the fibre guide channel while being gripped by the front roller nip. When the tail end of the fiber is not held by the front roller jaw any more, the tail end of the fiber is not kept in the fiber guide channel under the centrifugal action of the air vortex in the spinning nozzle, but is radially dispersed by the rotating airflow at the spindle inlet, is laid on the conical surface at the front end of the spindle under the driving of the air vortex, rotates along with the air vortex, is wound on the subsequent yarn and is output through the channel of the yarn in the spindle. The yarn formed is composed of a yarn core formed by approximately parallel untwisted fibers and fibers wrapped spirally on the periphery.
At present, the mainstream vortex spinning equipment is provided with a waxing device, and the purpose of waxing mainly comprises the following six points:
1. the post-waxing processing is widely used for sizing synthetic fibers, can prevent yarns from fluffing, unclearness of openings and slurry falling during weaving, and can also reduce the abrasion of parts such as heddles, dropper and the like; also suitable for sizing polyester-cotton blended yarns.
2. The economic benefit is improved: during the knitting process, wax is used as a yarn lubricant, so that the friction force of some parts is reduced, and the mechanical wear is reduced.
3. The product quality is improved: the friction coefficient is reduced, so that the yarn is uniformly tensioned, the end breakage rate of the yarn is reduced, the weaving rate is improved, and the product quality is improved;
4. and (3) promoting environmental protection: the wax block of the article brand reduces the flying in a production workshop; the operating environment of workers is greatly improved.
5. The wax block can improve the hydrophilicity and antistatic ability of the yarn, and the dyeing and finishing effect is good.
6. Some wax blocks with special functions can effectively prevent the waxing yarns from yellowing and mildewing.
At present, when most textile yarn enterprises use wax blocks, the following problems exist:
related workers can directly replace the residual wax block by about 5mm, the wax block is broken and residue is leaked when the residual wax block is 0-2mm, and the efficiency is influenced by replacing the wax block in midway. In order not to influence yarn quality and efficiency, wax block residues are generated when wax blocks are used, the residual wax blocks are increased after long-term accumulation, most enterprises discard the residual wax blocks as scrapped products, resource waste is caused, and production cost cannot be well controlled.
The existing wax block forming device is not suitable for preparing wax blocks for textile yarns, and has inconvenient operation and higher preparation cost.
SUMMERY OF THE UTILITY MODEL
The utility model discloses aim at solving and not being applicable to the former problem of pouring again of the remaining wax stone that the weaving yarn in-process produced among the prior art.
In order to achieve the purpose of the invention, the technical scheme of the utility model is as follows:
the utility model provides a wax stone forming device, includes base, core, left shaping arm and right shaping arm, be equipped with the spacing groove on the base, the core bottom is equipped with the lug that matches with the spacing groove, installs the spring in the spacing groove, the core through spring jacking to with spacing groove upper portion in close contact with, left shaping arm one end and right shaping arm one end pass through the articulated elements and are connected, left side shaping arm and right shaping arm pass through the hasp piece and connect, the base forms the die cavity with left shaping arm, right shaping arm cooperation respectively.
Furthermore, a plurality of cores are arranged on the base.
Further, the core is of a hollow structure.
Furthermore, the outer sides of the left forming arm and the right forming arm are welded with metal sheets.
Furthermore, the end, far away from the hinged part, of the left forming arm and the right forming arm are connected through a locking piece.
Furthermore, the middle parts of the left forming arm and the right forming arm and the position between the adjacent cores are also provided with a locking piece.
Further, the base includes base and lower base, be equipped with spacing boss on going up the base, spacing boss closely laminates with left shaping arm, right shaping arm respectively.
Furthermore, the articulated elements include hinge and round pin axle, and the round pin axle is fixed to be set up in last base one side, and left shaping arm passes through hinge and round pin axle and base swing joint with right shaping arm.
Furthermore, a slotted hole for mounting a spring is formed in the lower base.
The utility model has the advantages that:
one, the utility model discloses in, adopt this wax stone forming device, the structure is ingenious, reasonable, and device manufacturing cost is lower, the simple operation, and is efficient, makes the remaining wax stone of textile enterprise and abandonment wax stone obtain the reutilization, makes a large amount of abandonment wax stones that this trade produced obtain high-efficient utilization, produces more environmental protection, and manufacturing cost also obtains better control.
Two, the utility model discloses in, can be equipped with a plurality of cores according to the production conditions on the base, improve wax stone production efficiency.
Thirdly, the utility model discloses in, the core is hollow structure, can promote wax oil cooling rate.
Fourthly, the utility model discloses in, the sheetmetal has all been welded in the outside of left side shaping arm and right side shaping arm, and preferred steel sheet can strengthen the support intensity of left side shaping arm and right side shaping arm.
Fifthly, the utility model discloses in, the articulated elements end of keeping away from of left side shaping arm and right side shaping arm is connected through the hasp piece, and is preferred, and the middle part of left side shaping arm and right side shaping arm and the position that is in between the adjacent core also are equipped with the hasp piece, when guaranteeing to pour the technology, and the no wax oil leakage in card type chamber.
Sixth, the utility model discloses in, the base includes base and lower base, upward be equipped with spacing boss on the base, spacing boss closely laminates with left shaping arm, right shaping arm respectively, prevents that wax oil from spilling, guarantees to obtain the wax stone that meets the requirements shape.
Seventhly, the utility model discloses in, the articulated elements includes hinge and round pin axle, and the round pin axle is fixed to be set up in last base one side, and left side shaping arm passes through hinge and round pin axle and base swing joint with right shaping arm, simple structure, and the simple operation improves manufacturing efficiency. Simultaneously, set up the slotted hole that is used for installing the spring alone on the lower base, prevent the spring displacement, influence the result of use and the life-span of device.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic view of the left and right forming arms of fig. 1 after they are connected.
Fig. 3 is a schematic structural view (top view) of another preferred embodiment.
Fig. 4 is an enlarged view of a portion a of fig. 3.
Fig. 5 is a front view (partially sectional view) of fig. 3.
Fig. 6 is a partial structural schematic diagram during casting.
Fig. 7 is a partial structural view at the time of peeling.
Fig. 8 is a schematic view of the wax block molding apparatus after opening the wax block molding apparatus.
Wherein, 1, a base; 2. a core; 3. a left forming arm; 4. a right forming arm; 5. a limiting groove; 6. a bump; 7. a spring; 8. an articulation member; 9. a fastener; 10. a metal sheet; 11. a cavity; 12. wax oil; 13. a wax block; 14. pressing a plate; 15. a shovel; 16. a bolt; 1.1, mounting a base; 1.2, a lower base; 8.1, a hinge; 8.2, a pin shaft; 9.1, buckling; 9.2, a conical bolt; 1.1.1, a limit boss; 1.2.1, slotted hole.
Detailed Description
The present invention will be described in further detail with reference to examples, but the present invention is not limited thereto.
Example 1
The utility model provides a 13 forming device of wax stone, belongs to 13 former technical field of wax stone, refers to fig. 1-2, including base 1, core 2, left shaping arm 3 and right shaping arm 4, be equipped with spacing groove 5 on the base 1, refer to fig. 6-7, 2 bottoms of core are equipped with the lug 6 that matches with spacing groove 5, install spring 7 in the spacing groove 5, core 2 through spring 7 jacking to with spacing groove 5 upper portion in close contact with, 3 one end of left shaping arm and 4 one end of right shaping arm are connected through articulated elements 8, left side shaping arm 3 and right shaping arm 4 are connected through lock catch piece 9, base 1 forms die cavity 11 with left shaping arm 3, the cooperation of right shaping arm 4 respectively.
In the embodiment, the most basic embodiment is adopted, when the device is used, the left forming arm 3 and the right forming arm 4 are closed, the locking fastener 9 is locked, the base 1, the left forming arm 3 and the right forming arm 4 are matched to form a cavity 11 with an open top, then the wax oil 12 which is liquefied by heating is poured into the cavity 11, and after the wax oil 12 is cooled, a wax block 13 is formed; pressing the core 2 downwards, at which point the spring 7 contracts, separating the wax block 13 from the core 2; then the lock catch piece 9 is opened, the left forming arm 3 and the right forming arm 4 are opened, the wax block 13 is separated from the base 1, and the wax block 13 is taken out.
Example 2
This embodiment is a further optimization of embodiment 1, with the difference that the base 1 is provided with several cores 2, see fig. 3.
Example 3
This embodiment is different from embodiments 1-2 in that the core 2 has a hollow structure, as shown in fig. 1 or 3.
Example 4
This embodiment is compared to embodiments 1-3, except that a metal sheet 10 is welded to the outer side of each of the left forming arm 3 and the right forming arm 4, see fig. 3.
Example 5
This embodiment is different from embodiments 1 to 4 in that the ends of the left and right profile arms 3 and 4 remote from the hinge 8 are connected by a catch element 9, see fig. 3 and 4.
Example 6
This embodiment is different from embodiments 1-5 in that the middle of the left and right forming arms 3 and 4 and the position between the adjacent cores 2 are also provided with a locking piece 9, refer to fig. 3 and 4.
Example 7
Compared with the embodiments 1 to 6, the present embodiment has a difference that the base 1 includes an upper base 1.1 and a lower base 1.2, the upper base 1.1 is provided with a limit boss 1.1.1, and the limit boss 1.1.1 is tightly attached to the left forming arm 3 and the right forming arm 4 respectively, referring to fig. 5.
Example 8
This embodiment compares with embodiment 1-7, and the difference lies in, articulated elements 8 includes hinge 8.1 and round pin axle 8.2, refers to fig. 5, and round pin axle 8.2 is fixed to be set up in last base 1.1 one side, and left shaping arm 3 passes through hinge 8.1 and round pin axle 8.2 with base 1 swing joint with right shaping arm 4.
Example 9
Compared with the embodiments 1-8, the difference of this embodiment is that the lower base 1.2 is provided with a slot 1.2.1 for mounting the spring 7, refer to fig. 5.
Example 10
This embodiment is a preferred embodiment, and the technical solution is further described by taking a model of the wax block 13 forming device of this company as an example.
Referring to fig. 3-8, this wax stone 13 forming device includes base 1, core 2, left shaping arm 3 and right shaping arm 4, be equipped with spacing groove 5 on the base 1, 2 bottoms of core are equipped with the lug 6 that matches with spacing groove 5, install spring 7 in the spacing groove 5, core 2 through spring 7 jacking to with spacing groove 5 upper portion in close contact with, left shaping arm 3 one end and right shaping arm 4 one end are passed through the articulated elements 8 and are connected, left shaping arm 3 and right shaping arm 4 are connected through lock catch spare 9, base 1 forms die cavity 11 with left shaping arm 3, the cooperation of right shaping arm 4 respectively.
In this embodiment, four cores 2 are disposed on the base 1, the cores 2 are hollow structures, which are helpful for accelerating the cooling of the wax oil 12, the cores 2 are matched with the waxing equipment of the company, and the cores 2 are designed to be square structures, as shown in fig. 3.
In this embodiment, the metal sheets 10 are welded to the outer sides of the left forming arm 3 and the right forming arm 4, and the metal sheets 10 are preferably steel sheets.
In this embodiment, the ends of the left forming arm 3 and the right forming arm 4, which are far away from the hinge element 8, are provided with a locking element 9, in addition, the middle parts of the left forming arm 3 and the right forming arm 4, which are located between the adjacent cores 2, are also provided with the locking element 9, and the left forming arm 3 and the right forming arm 4 are movably connected through the locking element 9.
In this embodiment, the locking element 9 may adopt a structure of a buckle 9.1 and a conical bolt 9.2, refer to fig. 5.
In this embodiment, the base 1 includes an upper base 1.1 and a lower base 1.2, the upper base 1.1 is provided with a limit boss 1.1.1, and the limit boss 1.1.1 is tightly attached to the left forming arm 3 and the right forming arm 4 respectively to prevent the wax oil 12 from leaking.
In this embodiment, articulated elements 8 includes hinge 8.1 and round pin axle 8.2, and round pin axle 8.2 is fixed to be set up in last base 1.1 one side, and left shaping arm 3 passes through hinge 8.1 and round pin axle 8.2 and base 1 swing joint with right shaping arm 4, and the dismouting is convenient.
In this embodiment, the lower base 1.2 is provided with a slot 1.2.1 for mounting the spring 7.
The use method of the wax block 13 forming device comprises the following steps:
(1) closing the left forming arm 3 and the right forming arm 4 of the wax block 13 forming device, respectively inserting the conical bolts 9.2 into the corresponding buckles 9.1, enabling the base 1, the left forming arm 3 and the right forming arm 4 to be matched to form a cavity 11 with an open top, respectively pouring the heated and liquefied wax oil 12 into the four cavities 11, and drawing a mold after the wax oil 12 is cooled to form a wax block 13, referring to fig. 6;
(2) can be placed above the core 2 at the upper part of the cavity 11 by means of the pressure plate 14 (or the metal sheet 10), and presses the core 2 downwards, at which time the spring 7 contracts, and the wax block 13 separates from the core 2 due to the fact that the wax block 13 is blocked by the upper base 1.1, refer to fig. 7;
(3) and then pulling out the conical bolt 9.2, opening the left forming arm 3 and the right forming arm 4, loosening the wax block 13 by means of a shovel 15 and other tools, separating the formed wax block 13 from the upper base 1.1, referring to fig. 8, and finally taking out the wax block 13.
Claims (9)
1. A wax stone forming device which characterized in that: including base (1), core (2), left shaping arm (3) and right shaping arm (4), be equipped with spacing groove (5) on base (1), core (2) bottom is equipped with lug (6) that matches with spacing groove (5), installs spring (7) in spacing groove (5), core (2) through spring (7) jacking to with spacing groove (5) upper portion in close contact with, left shaping arm (3) one end and right shaping arm (4) one end pass through articulated elements (8) and are connected, left side shaping arm (3) and right shaping arm (4) are connected through hasp piece (9), base (1) respectively with left shaping arm (3), right shaping arm (4) cooperation formation die cavity.
2. A wax block molding apparatus according to claim 1, wherein: the base (1) is provided with a plurality of mold cores (2).
3. A wax block molding apparatus as claimed in claim 2, wherein: the core (2) is of a hollow structure (2.1).
4. A wax block molding apparatus as claimed in claim 1, wherein: and metal sheets (10) are welded on the outer sides of the left forming arm (3) and the right forming arm (4).
5. A wax block molding apparatus according to claim 1, wherein: the end, far away from the hinged piece (8), of the left forming arm (3) and the right forming arm (4) are connected through a locking piece (9).
6. A wax block molding apparatus according to claim 5, wherein: and a locking fastener (9) is also arranged in the middle of the left forming arm (3) and the right forming arm (4) and between the adjacent cores (2).
7. A wax block molding apparatus according to claim 1, wherein: the base (1) comprises an upper base (1.1) and a lower base (1.2), wherein a limiting boss (1.1.1) is arranged on the upper base (1.1), and the limiting boss (1.1.1) is tightly attached to the left forming arm (3) and the right forming arm (4) respectively.
8. A wax block molding apparatus as claimed in claim 7, wherein: articulated elements (8) include hinge (8.1) and round pin axle (8.2), and round pin axle (8.2) are fixed to be set up in last base (1.1) one side, and left side shaping arm (3) pass through hinge (8.1) and round pin axle (8.2) and base (1) swing joint with right side shaping arm (4).
9. A wax block molding apparatus as claimed in claim 7, wherein: the lower base (1.2) is provided with a slotted hole (1.2.1) for mounting a spring (7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221196136.0U CN217476405U (en) | 2022-05-19 | 2022-05-19 | Wax block forming device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221196136.0U CN217476405U (en) | 2022-05-19 | 2022-05-19 | Wax block forming device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217476405U true CN217476405U (en) | 2022-09-23 |
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ID=83311225
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221196136.0U Active CN217476405U (en) | 2022-05-19 | 2022-05-19 | Wax block forming device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217476405U (en) |
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2022
- 2022-05-19 CN CN202221196136.0U patent/CN217476405U/en active Active
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