CN217471162U - Full-automatic tea rolling processing unit - Google Patents
Full-automatic tea rolling processing unit Download PDFInfo
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- CN217471162U CN217471162U CN202221749606.1U CN202221749606U CN217471162U CN 217471162 U CN217471162 U CN 217471162U CN 202221749606 U CN202221749606 U CN 202221749606U CN 217471162 U CN217471162 U CN 217471162U
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Abstract
The utility model discloses a processing unit is kneaded to full-automatic tealeaves belongs to tea processing equipment technical field, and its technical essential is: including the frame, one side of frame is provided with automatic feeding mechanism, throws the material through automatic feeding, still includes: the automatic mechanism comprises a control box, a motor is arranged in the control box and is connected with an upright post through a gear, a transmission screw is arranged in the upright post and is connected with the motor, and the transmission screw is matched with a rack fixed on the cross arm through a gear screw; and automatic unloading mechanism, automatic unloading mechanism includes automatic discharging subassembly and ejection of compact transportation subassembly, the automatic discharging subassembly is connected the frame, ejection of compact transportation subassembly includes chain link, base and belt drive cover, has realized that unmanned automatic tealeaves kneads the advantage of processing.
Description
Technical Field
The utility model relates to a tea processing equipment technical field specifically relates to a processing unit is kneaded to full-automatic tealeaves.
Background
The existing tea leaf rolling machine in the market adopts the principle that a crank connecting rod mechanism is utilized to drive a rolling cylinder to do planar circular motion on a rolling disc, and leaf cells are damaged under the comprehensive action of the rolling drum cover, the rolling disc and ribs. The tea leaves after being enzyme-deactivated are quantitatively loaded into a kneading barrel, the kneading barrel horizontally rotates in a kneading disc, the tea leaves in the barrel are pressed by a kneading barrel cover, the reaction force of the kneading disc, the kneading force of ribs, the lateral pressure of the kneading barrel and the like, so that the tea leaves are kneaded into strips, partial leaf cells are crushed, tea juice overflows, the kneading purpose is achieved, after the kneading is finished, an outlet baffle is opened, and the tea leaves completely fall out, and then the next process can be carried out. The rolling machine needs to be manually fed and discharged.
The existing kneading machine used in the kneading procedure needs to be manually finished to feed and discharge no matter the gland and the bottom cover are opened and reset, so that the existing tea processing is in a semi-mechanical processing state, and the whole tea production line cannot be automatically produced due to the manual dependence of the kneading machine.
SUMMERY OF THE UTILITY MODEL
Not enough to prior art exists, the utility model provides a processing unit is kneaded to full-automatic tealeaves to solve the problem among the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme:
the utility model provides a processing unit is kneaded to full-automatic tealeaves, includes the frame, one side of frame is provided with automatic feeding mechanism, throws the material through automatic feeding, still includes:
the automatic mechanism comprises a control box, a motor is arranged in the control box and is connected with an upright post through a gear, a transmission screw is arranged in the upright post and is connected with the motor, and the transmission screw is matched with a rack fixed on the cross arm through a gear screw; and
the automatic blanking mechanism comprises an automatic discharging assembly and a discharging transportation assembly, the automatic discharging assembly is connected with the rack, the discharging transportation assembly is connected with the rack, and the discharging transportation assembly comprises a link element, a base and a belt transmission cover.
As a further aspect of the present invention, one side of the cross arm is provided with a gland, the cross arm is connected with the opening and closing cover control box, the opening and closing cover control box is arranged on one side of the frame.
As a further scheme of the utility model, one side of frame is provided with rubs the barrel holder, it connects and rubs the dish to rub the barrel holder, it is used for rubbing tealeaves to rub the dish, it is provided with crank arm rotation mechanism to rub barrel holder one side.
As a further scheme of the utility model, automatic discharging subassembly includes discharge gate baffle, connecting piece, pivot, axle fixing base and control box, the axle fixing base sets up frame one side, the discharge gate baffle rotates under the pivot drives, control box one side is provided with the control lid.
As a further scheme of the utility model, automatic discharging subassembly still includes the speed reducer, the speed reducer adopts second grade reduction gears.
To sum up, compared with the prior art, the embodiment of the utility model has following beneficial effect:
the tea rolling machine can be well adapted to the production mode of the whole production line, realizes tea rolling processing without manual automation, realizes automatic feeding of rolling processing machinery, realizes automatic cover opening, automatic cover closing and automatic pressurization in the working process, and realizes automatic discharging.
To illustrate the structural features and functions of the present invention more clearly, the present invention will be described in detail with reference to the accompanying drawings and specific embodiments.
Drawings
Fig. 1 is a schematic structural view of an embodiment of the present invention.
Figure 2 is a side view of the frame in an embodiment of the invention.
Fig. 3 is a top view of a frame in an embodiment of the present invention.
Fig. 4 is a schematic structural view of an automatic blanking mechanism in an embodiment of the utility model.
Figure 5 is an automatic feeding device diagram in an embodiment of the utility model.
Fig. 6 is a diagram of an automatic feeding device in the embodiment of the utility model B.
Fig. 7 is a schematic structural view of the rolling unit in the embodiment of the present invention.
Reference numerals are as follows: 1-a machine frame, 2-a cover opening and closing control box, 3-a cross arm, 4-a gland, 5-a shaft fixing seat, 6-a motor, 7-a vertical column, 8-a drum kneading frame, 9-a crank rotating mechanism, 10-a kneading disc, 11-a speed reducer, 12-a discharge baffle, 13-a rotating shaft, 14-a link element, 15-a base, 16-a belt transmission cover, 17-a connecting piece, 18-a discharge port baffle, 19-a control box and 20-a control box cover.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
The following detailed description is provided for the specific embodiments of the present invention.
In one embodiment, a full-automatic tea rolling processing unit, see fig. 1-7, includes a frame 1, one side of the frame 1 is provided with an automatic feeding mechanism, and feeds through automatic feeding, and further includes:
the automatic mechanism comprises a control box 19, a motor 6 is arranged in the control box 19, the motor 6 is connected with an upright post 7 through a gear, a transmission screw is arranged in the upright post 7 and connected with the motor 6, and the transmission screw is matched with a rack fixed on the cross arm 3 through a gear screw; and
the automatic blanking mechanism comprises an automatic discharging assembly and a discharging transportation assembly, the automatic discharging assembly is connected with the rack 1, the discharging transportation assembly is connected with the rack 1, and the discharging transportation assembly comprises a link element 14, a base 15 and a belt transmission cover 16.
Further, referring to fig. 1 to 7, a pressing cover 4 is disposed on one side of the cross arm 3, the cross arm 3 is connected to an opening and closing cover control box 2, and the opening and closing cover control box 2 is disposed on one side of the frame 1.
Further, referring to fig. 1 to 7, a drum rack 8 is arranged on one side of the machine frame 1, the drum rack 8 is connected with a kneading disc 10, the kneading disc 10 is used for kneading tea leaves, and a crank arm rotating mechanism 9 is arranged on one side of the drum rack 8.
Further, referring to fig. 1 to 7, the automatic discharging assembly includes a discharging port baffle 18, a connecting member 17, a rotating shaft 13, a shaft fixing seat 5 and a control box 19, the shaft fixing seat 5 is disposed on one side of the rack 1, the discharging port baffle 18 is driven by the rotating shaft 13 to rotate, and a control box cover 20 is disposed on one side of the control box 19.
Further, referring to fig. 1 to 7, the automatic discharging assembly further includes a speed reducer 11, and the speed reducer 11 adopts a two-stage speed reducing mechanism.
In this embodiment, the main function of the automatic feeding device is to feed the tea leaves after the "fixation" is finished into the kneading machine. Firstly, simply analyzing the processing rule of the roller fixation machine, wherein the working mode of the roller fixation machine is continuous, namely the roller fixation machine can continuously work after the fixation condition is achieved, the feeding is continuously carried out at a feeding port, and the discharging is continuously carried out at a discharging port;
by designing a collecting device, collecting the fresh leaves discharged by the roller enzyme deactivating machine, and then putting the fresh leaves into a rolling device;
the automatic feeding device adopts a working mode of firstly collecting and then feeding, wherein the collecting device is the feeding device, the collecting device can collect processing raw materials meeting the requirements of 3 rolling machines at one time and then feed the materials one by one into each rolling machine, and the device mainly comprises the design combination of the movement of the collecting device and a discharge port control device;
the automatic feeding device moves by means of a motor to drive a gear to horizontally move on a bracket provided with a rack, and the rack reaches a designated feeding area to feed;
the discharge port control device of the automatic feeding device adopts a blade type shutter rotating opening and closing mechanism, the opening size of the mechanism can be controlled and adjusted, and the feeding speed can be well controlled so as to control the feeding amount more accurately. This discharge gate control mechanism comprises driving gear, rotatory ring, fixed pin, guide pin, hinge piece, and the driving gear drives rotatory ring rotation through with rotatory epaxial gear cooperation, and five guide pins that distribute on the rotatory ring remove in the grooved rail of corresponding hinge piece, drive the hinge piece and rotate around the fixed pin, realize the motion of opening and shutting.
The design of the automatic feeding and automatic pressurizing mechanism is that the kneading machine can automatically open and close the gland and pressurize in the processing process in consideration of the matching of the feeding device;
the device realizes the structural principles of automatic cover opening, automatic pressurization and automatic cover closing: a motor 6 in the control box drives a transmission screw rod in an upright post 7 through a gear, the screw rod is matched with a rack fixed on the cross arm 3 through the gear and the screw rod, the cross arm 3 can be driven to move up and down when the screw rod rotates forwards and reversely, a guide rail is arranged on the upright post 7, the guide rail can change the motion direction of the cross arm 3 at the uppermost end in the up-and-down moving process of the cross arm 3, the cross arm 3 can rotate 90 degrees with a gland to complete uncovering, and similarly, when the screw rod rotates reversely, the cover can be closed, and pressurization is realized in the descending process;
the automatic blanking device mainly comprises an automatic discharging and discharging conveying mechanism of the rolling machine, the mechanism consists of a discharging port baffle 18, a connecting piece 17, a rotating shaft 13, a shaft fixing seat 5 and a control box 19, the shaft fixing seat 5 is installed on the frame 1, and the discharging port baffle 18 can rotate around the central line of the rotating shaft 13 under the driving of a shaft, so that the closing control of a discharging port can be achieved;
the transmission mechanism in the automatic discharging mechanism of the rolling machine adopts a two-stage speed reducing mechanism, a motor 6 in a control box 19 drives a worm gear and a worm, the worm gear and the worm gear move to drive a large gear at the lower part of a double-layer gear, a small gear at the upper part of the double-layer gear drives a gear which is in shaft hub connection with a rotating shaft 13, and under the transmission action of the set of gear, the rotating shaft 13 can rotate forward and backward and drive a discharging port baffle 18 to open and close a discharging port of the rotating shaft.
The utility model discloses a theory of operation is:
the working process of the tea rolling machine set is as follows: tea leaves output by the roller fixation machine are conveyed by the conveying belt to the feeding conveying belt of the rolling machine set, tea leaves are conveyed to the right or left of the feeding conveying belt at the moment, if the right collecting device is ready in the loading area, the tea leaves are conveyed to the right by the feeding conveying belt, the tea leaves are conveyed into the right collecting device at the moment, 3 processing raw materials of rolling machinery are collected by the collecting device, the direction of the feeding conveying belt is adjusted, and the tea leaves are conveyed to the left collecting device which is ready in the loading area. The right collecting device who collects the end begins to throw the material one by one pair of machine of kneading next, and when collecting device translated right to throwing the material district, the dog-house will be opened, throws the material action, can close the dog-house immediately after the material finishes, continues to go to next and throws the material district. And returning to the loading area again to wait for loading until the feeding is finished.
The above description is only exemplary of the present invention and should not be taken as limiting the scope of the present invention, as any modifications, equivalents, improvements and the like made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.
Claims (5)
1. The utility model provides a processing unit is kneaded to full-automatic tealeaves, includes the frame, one side of frame is provided with automatic feeding mechanism, throws material through automatic feeding, its characterized in that still includes:
the automatic mechanism comprises a control box, a motor is arranged in the control box and is connected with an upright post through a gear, a transmission screw is arranged in the upright post and is connected with the motor, and the transmission screw is matched with a rack fixed on the cross arm through a gear screw; and
the automatic blanking mechanism comprises an automatic discharging assembly and a discharging transportation assembly, the automatic discharging assembly is connected with the rack, the discharging transportation assembly is connected with the rack, and the discharging transportation assembly comprises a link element, a base and a belt transmission cover.
2. The full-automatic tea rolling and processing unit according to claim 1, wherein a pressing cover is arranged on one side of the cross arm, the cross arm is connected with a cover opening and closing control box, and the cover opening and closing control box is arranged on one side of the rack.
3. The machine set of claim 1, wherein a drum rack is provided at one side of the machine frame, the drum rack is connected with a kneading disc for kneading tea leaves, and a crank swing mechanism is provided at one side of the drum rack.
4. The fully automatic tea rolling processing unit according to claim 1, wherein the automatic discharging assembly comprises a discharging port baffle, a connecting piece, a rotating shaft, a shaft fixing seat and a control box, the shaft fixing seat is arranged on one side of the rack, the discharging port baffle is driven by the rotating shaft to rotate, and a control box cover is arranged on one side of the control box.
5. The full-automatic tea rolling processing unit according to claim 4, wherein the automatic discharging assembly further comprises a speed reducer, and the speed reducer adopts a two-stage speed reducing mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221749606.1U CN217471162U (en) | 2022-07-06 | 2022-07-06 | Full-automatic tea rolling processing unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221749606.1U CN217471162U (en) | 2022-07-06 | 2022-07-06 | Full-automatic tea rolling processing unit |
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| Publication Number | Publication Date |
|---|---|
| CN217471162U true CN217471162U (en) | 2022-09-23 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202221749606.1U Active CN217471162U (en) | 2022-07-06 | 2022-07-06 | Full-automatic tea rolling processing unit |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115067403A (en) * | 2022-07-06 | 2022-09-20 | 北方民族大学 | Full-automatic tea rolling processing unit |
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2022
- 2022-07-06 CN CN202221749606.1U patent/CN217471162U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115067403A (en) * | 2022-07-06 | 2022-09-20 | 北方民族大学 | Full-automatic tea rolling processing unit |
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