CN217454368U - Tunnel type wallboard production line curing room and wallboard forming machine used by same - Google Patents
Tunnel type wallboard production line curing room and wallboard forming machine used by same Download PDFInfo
- Publication number
- CN217454368U CN217454368U CN202220208796.XU CN202220208796U CN217454368U CN 217454368 U CN217454368 U CN 217454368U CN 202220208796 U CN202220208796 U CN 202220208796U CN 217454368 U CN217454368 U CN 217454368U
- Authority
- CN
- China
- Prior art keywords
- template
- side template
- kiln
- forming machine
- tunnel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
Abstract
The utility model discloses a tunnel type wallboard production line curing room and a wallboard forming machine used by the same.A biological heating generator is installed outside a tunnel kiln of the tunnel type wallboard production line curing room, and a hot gas conveying pipeline connected with the biological heating generator extends into an inner cavity of the tunnel kiln; the bottom of the inner cavity of the tunnel kiln is provided with a track for the kiln car to run; and a temperature controller probe is installed at the top of the tunnel kiln and used for controlling the temperature of the inner cavity of the tunnel kiln. The utility model has the advantages that firstly, the biological heating generator is adopted, the biological particles are used for combustion and heating, and no pollutant is generated; secondly, the kiln wall in the tunnel kiln is sealed and reformed, so that the heat loss is reduced; thirdly, the tunnel kiln is monitored in real time by using a temperature controller, and the temperature fluctuation in a reasonable range is ensured. Fourthly, the original operation equipment of the tunnel kiln is utilized to operate the whole curing process, no operation equipment is added, and the cost is reduced.
Description
Technical Field
The utility model belongs to the technical field of a brick and tile trade tunnel cave is reformed transform, is the heating, the heat preservation equipment that are applicable to the wallboard maintenance in the assembled wallboard production line, relates to a tunnel type wallboard production line curing chamber and used wallboard make-up machine thereof.
Background
Along with the popularization and application of the assembled wallboard and the requirement of environmental protection, the brick and tile industry is greatly impacted, a brick factory stops production, and tunnel kiln equipment is in a shutdown state, so that the resource waste is greatly caused. Aiming at the current situation, a scheme for reforming a tunnel kiln is provided, and the tunnel kiln can be used as a tunnel type wallboard production line curing room.
Disclosure of Invention
The utility model discloses a remedy prior art not enough, provide a tunnel type wallboard production line curing chamber and used wallboard make-up machine thereof of simple structure, convenient to use.
The utility model discloses a realize through following technical scheme:
the utility model discloses a tunnel type wallboard production line curing chamber, its characterized in that: a biological heating generator is arranged on the outer side of the tunnel kiln, and a hot gas conveying pipeline connected with the biological heating generator extends into the inner cavity of the tunnel kiln; the bottom of the inner cavity of the tunnel kiln is provided with a track for the kiln car to run; and a temperature controller probe is installed at the top of the tunnel kiln and used for controlling the temperature of the inner cavity of the tunnel kiln. The temperature controller probe is connected with the temperature controller body.
The tunnel kiln is provided with an outer kiln wall 17 at the outer side and an inner kiln wall 4 at the inner side.
The kiln wall in the tunnel kiln is closed, so that the heat loss is reduced; the air supply outlet and the air suction outlet of the tunnel kiln are blocked and sealed, so that heat dissipation is prevented.
The wall plate forming machine for manufacturing the wall plate is placed on the kiln car in the tunnel kiln, and the kiln car drives the wall plate forming machine and the wall plate which is just manufactured in the kiln car to enter the tunnel kiln, so that the wall plate is dried.
The wallboard forming machine comprises a rack and a die arranged on the rack; the mould comprises a bottom template, an upper template, front and rear left and right side templates which are assembled together, the bottom template, the upper template, the front and rear left and right side templates are enclosed to form a cuboid cavity, a large number of vertical partition plates in the left and right directions are arranged in the cavity, a large number of core pipes in the left and right directions are inserted between the left template and the right template, and the core pipes can be drawn out; after a release agent layer is brushed on the bottom template, the upper template, the front, the rear, the left and the right side templates, the partition plate and the core pipe, concrete is filled between the bottom template, the front, the rear, the left and the right side templates, the partition plate and the core pipe, and the upper template is covered; the concrete between two adjacent baffles forms a wallboard, and the core pipe forms a through hole of the wallboard after being pulled out.
The end parts of the bottom template, the upper template, the front side template, the rear side template, the left side template, the right side template and the partition board can be provided with hanging noses or hanging noses for hoisting and carrying a crane, an aerocar and the like.
Wallboard make-up machine, the inboard of left side template and right side template is equipped with a large amount of vertical recesses respectively, and the recess is inserted at the baffle both ends to with the baffle location, both ends set up the extension rod respectively around left side template and the right side template, the couple at both ends about the front end extension rod inserts the front side template, the couple at both ends about the rear end extension rod inserts the rear side template, there is the screw thread on the extension rod, lie in the couple outside on the extension rod and screw up lock nut, be used for the side template locking each other all around.
Or, in the wallboard forming machine, the middle upper parts of the left and right ends of each partition are respectively provided with an up-and-down clamping groove, the middle upper parts of the left and right ends of the front side template and the rear side template are also respectively provided with an up-and-down clamping groove, the lower parts of the left side template and the right side template are respectively provided with a plurality of up-and-down clamping grooves, the left side template is mutually spliced with the left ends of the partitions, the front side template and the rear side template through the respective clamping grooves, and the right side template is mutually spliced with the right ends of the partitions, the front side template and the rear side template through the respective clamping grooves.
The wall plate forming machine has one core pipe with through hole perpendicular to the axis for penetrating iron wire to pull out the core pipe from the wall plate.
The wallboard forming machine is provided with an electric concrete vibrator at the bottom of the bottom template, and the electric concrete vibrator is used for shaking and compacting concrete in the mold.
The wallboard forming machine is characterized in that a front side template and a rear side template of a die are hinged to a bottom template, the lower ends of the front side template and the rear side template are provided with extension parts extending to the lower side of the bottom template, an air cylinder or a hydraulic cylinder is connected between the extension parts and a rack, or the lower surface of the bottom template is provided with the air cylinder or the hydraulic cylinder to connect the extension parts of the front side template and the rear side template, and the extension parts are used for pulling the front side template and the rear side template to drive the front side template and the rear side template to be opened and closed.
The utility model has the advantages that,
firstly, a biological heating generator is adopted, biological particles are used for combustion and heating, and no pollutant is generated;
secondly, the kiln wall in the tunnel kiln is sealed and reformed, so that the heat loss is reduced;
thirdly, the tunnel kiln is monitored in real time by using a temperature controller, and the temperature fluctuation in a reasonable range is ensured.
Fourthly, the original operation equipment of the tunnel kiln is utilized to operate the whole curing process, no operation equipment is added, and the cost is reduced.
Drawings
Fig. 1 is a schematic overall front view of the present invention. Fig. 2 is a schematic perspective view of a wallboard forming machine, fig. 3 is a schematic front view of a kiln car and the wallboard forming machine, fig. 4 is a schematic diagram of a groove in the inner side of a left side template or a right side template, fig. 5 is a schematic diagram of a partition plate and the right side template in an insertion connection mode, fig. 6 is a schematic diagram of a clamping groove of the partition plate, and fig. 7 is a schematic diagram of a clamping groove of the left side template or the right side template.
In the figure: the device comprises a tunnel kiln 1, a biological heating generator 2, a hot air conveying pipeline 3, a tunnel kiln inner kiln wall 4, a wallboard forming machine 5, a kiln car 6, a temperature controller probe 7, a track 8, an upper template 9, a right side template 10, a bottom template 11, a front side template 12, a sliding rail 13, a rack 14, a hydraulic cylinder or air cylinder 15, a core tube 16, an outer kiln wall 17, a partition plate 18, a groove 19, an extension rod 20, a hook 21, a clamping groove 22, an iron wire 23, an extension part 24 and a locking nut 25.
Detailed Description
The attached drawing is a concrete embodiment of the utility model.
The utility model discloses a tunnel type wallboard production line curing room, a biological heating generator 2 is arranged outside a tunnel kiln 1, and a hot gas conveying pipeline 3 connected with the biological heating generator extends into the inner cavity of the tunnel kiln; the bottom of the inner cavity of the tunnel kiln is provided with a track 8 for the kiln car 6 to run; and a temperature controller probe 7 is installed at the top of the tunnel kiln and used for controlling the temperature of the inner cavity of the tunnel kiln. The temperature controller probe is connected with the temperature controller body.
The tunnel kiln is provided with an outer kiln wall 17 at the outer side and an inner kiln wall 4 at the inner side.
The kiln wall in the tunnel kiln is closed, so that the heat loss is reduced; the air supply outlet and the air suction outlet of the tunnel kiln are blocked and sealed, so that heat dissipation is prevented.
The wall plate forming machine 5 for manufacturing the wall plate is placed on the kiln car 6 in the tunnel kiln, and the kiln car drives the wall plate forming machine and the wall plate which is just manufactured in the kiln car to enter the tunnel kiln, so that the wall plate is dried.
The wallboard forming machine comprises a frame 14 and a mould arranged on the frame; the die comprises a bottom die plate 11, an upper die plate 9, front, rear, left and right side die plates which are assembled together, a cuboid cavity is formed by enclosing the bottom die plate, the upper die plate and the front, rear, left and right side die plates, a large number of vertical partition plates 18 in the left and right directions are arranged in the cavity, a large number of core tubes 16 in the left and right directions are inserted between the left side die plate and the right side die plate 10, and the core tubes can be drawn out; after a release agent layer is brushed on the bottom template, the upper template, the front, the rear, the left and the right side templates, the partition plate and the core pipe, concrete is filled between the bottom template, the front, the rear, the left and the right side templates, the partition plate and the core pipe, and the upper template is covered; the concrete between two adjacent baffles forms a wallboard, and the core pipe forms a through hole of the wallboard after being pulled out.
The end parts of the bottom template, the upper template, the front side template, the rear side template, the left side template, the right side template and the partition board can be provided with hanging noses or hanging noses for hoisting and carrying a crane, an aerocar and the like.
Wallboard forming machine, the inboard of left side template and right side template is equipped with a large amount of vertical recesses 19 respectively, the recess is inserted at the baffle both ends to with the baffle location, both ends set up extension rod 20 respectively around left side template and the right side template, the couple 21 at both ends about the front end extension rod inserts the front side template, the couple at both ends about the rear end extension rod inserts the rear side template, there is the screw thread on the extension rod, lie in the couple outside on the extension rod and screw up lock nut 25, be used for the side template locking each other all around.
Or, in the wallboard forming machine, the middle upper parts of the left and right ends of each partition board are respectively provided with an up-down clamping groove 22, the middle upper parts of the left and right ends of the front side template and the rear side template are also respectively provided with an up-down clamping groove 22, the lower parts of the left side template and the right side template are respectively provided with a plurality of up-down clamping grooves 22, the left side template is mutually spliced with the left ends of each partition board, the front side template and the rear side template through the respective clamping grooves, and the right side template is mutually spliced with the right ends of each partition board, the front side template and the rear side template through the respective clamping grooves.
The wall plate forming machine has a through hole perpendicular to the axis at the end of the core tube for inserting iron wire 23 into the through hole to pull the core tube out of the wall plate.
An electric concrete vibrator is arranged at the bottom of a bottom template of the wallboard forming machine and used for shaking and compacting concrete in a mold.
The wallboard forming machine, the front side template and the back side template of the mould are hinged on the bottom template, the lower ends of the front side template and the back side template are provided with extension parts 24 extending to the lower part of the bottom template, an air cylinder or a hydraulic cylinder 15 is connected between the extension parts and the frame, or the lower surface of the bottom template is provided with the air cylinder or the hydraulic cylinder 15 to connect the extension parts of the front side template and the back side template, and the extension parts are used for pulling the front side template and the back side template to drive the front side template and the back side template to be opened and closed.
When the wall plate forming machine is used, the wall plate forming machine 5 is arranged on a kiln car 6 and enters the tunnel kiln 1, the biological heating generator 2 starts to work, namely, the combustion furnace burns plant straws, charcoal blocks or charcoal particles, smoke is conveyed into the tunnel kiln 1 through the hot air conveying pipeline 3, the wall plate in the wall plate forming machine 5 is maintained and dried, and the temperature is measured and controlled by the temperature controller 7 to change within a reasonable range until the maintenance of the assembled wall plate is finished. A large number of kiln cars can be driven into the tunnel kiln, each kiln car is provided with a wallboard forming machine, and a group of wallboards are arranged in each wallboard forming machine.
After the maintenance of the wallboard is finished, the concrete wallboard is hardened, the kiln car drives the wallboard forming machine and the wallboard to move out of the tunnel kiln, all core pipes are pulled out through mechanical pulling, the front side template and the rear side template of the mold are opened through pulling of the air cylinder or the hydraulic cylinder, the upper template, the left side template, the right side template and the partition plate are lifted up and detached mechanically, and the wallboard is transported to a proper place through machinery and stored. The machine may be a forklift, crane, aerocar, or the like.
The reforming scheme of the tunnel kiln in the tile industry comprises the steps of heat source generation, heat conveying, temperature detection and heat control. The utility model discloses seal the transformation to kiln wall in the brick and tile trade tunnel cave, utilize the basic kiln body and the operation equipment of tunnel cave, accomplish the maintenance work of assembled wallboard. The structure mainly comprises the following parts: tunnel kiln, biological heating generator, hot gas conveying pipeline, tunnel kiln inner kiln wall, outer kiln wall, wallboard forming machine, kiln car, temperature controller.
Claims (9)
1. The utility model provides a tunnel type wallboard production line curing chamber which characterized in that: a biological heating generator is arranged on the outer side of the tunnel kiln, and a hot gas conveying pipeline connected with the biological heating generator extends into the inner cavity of the tunnel kiln; the bottom of the inner cavity of the tunnel kiln is provided with a track for the kiln car to run; and a temperature controller probe is installed at the top of the tunnel kiln and used for controlling the temperature of the inner cavity of the tunnel kiln.
2. A tunnel type wallboard production line curing room according to claim 1, characterized in that: the kiln wall in the tunnel kiln is closed, so that the heat loss is reduced; the air supply outlet and the air suction outlet of the tunnel kiln are blocked and sealed, so that heat dissipation is prevented.
3. A tunnel wallboard production line curing chamber as claimed in claim 1 or 2, wherein: the wall plate forming machine for manufacturing the wall plate is placed on the kiln car in the tunnel kiln, and the kiln car drives the wall plate forming machine and the wall plate which is just manufactured in the kiln car to enter the tunnel kiln, so that the wall plate is dried.
4. A wallboard forming machine applied to the curing room of the tunnel type wallboard production line of claim 3, characterized in that: the wallboard forming machine comprises a rack and a die arranged on the rack; the mould comprises a bottom template, an upper template, front, rear, left and right side templates which are assembled together, the bottom template, the upper template, the front, rear, left and right side templates are enclosed to form a cuboid cavity, a large number of vertical partition plates in the left and right directions are arranged in the cavity, a large number of core pipes in the left and right directions are inserted between the left template and the right template, and the core pipes can be extracted.
5. The wallboard forming machine of claim 4, wherein: the inboard of left side template and right side template is equipped with a large amount of vertical recesses respectively, and the recess is inserted at the baffle both ends to with the baffle location, both ends set up the extension rod respectively around left side template and the right side template, the couple at both ends about the front end extension rod inserts the front side form board, the couple at both ends about the rear end extension rod inserts the rear side form board, has the screw thread on the extension rod, lies in the couple outside on the extension rod and screws up lock nut for side form board is locked each other all around.
6. The wallboard forming machine of claim 4, wherein: or, in the wallboard forming machine, the middle upper parts of the left and right ends of each partition are respectively provided with an up-and-down clamping groove, the middle upper parts of the left and right ends of the front side template and the rear side template are also respectively provided with an up-and-down clamping groove, the lower parts of the left side template and the right side template are respectively provided with a plurality of up-and-down clamping grooves, the left side template is mutually spliced with the left ends of the partitions, the front side template and the rear side template through the respective clamping grooves, and the right side template is mutually spliced with the right ends of the partitions, the front side template and the rear side template through the respective clamping grooves.
7. The wallboard forming machine of claim 4, wherein: the end of the core tube is provided with a through hole which is perpendicular to the axis and is used for penetrating an iron wire in the through hole to pull the core tube out of the wall board.
8. The wallboard forming machine of claim 4, wherein: and an electric concrete vibrator is arranged at the bottom of the bottom template and used for shaking and compacting concrete in the mold.
9. The wallboard forming machine of claim 4, wherein: the front side template and the rear side template of the die are hinged on the bottom template, the lower ends of the front side template and the rear side template are provided with extension parts extending to the lower surface of the bottom template, an air cylinder or a hydraulic cylinder 15 is connected between the extension parts and the frame, or the lower surface of the bottom template is provided with the air cylinder or the hydraulic cylinder 15 to connect the extension parts of the front side template and the rear side template, and the extension parts are used for pulling the front side template and the rear side template so as to drive the front side template and the rear side template to be opened and closed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220208796.XU CN217454368U (en) | 2022-01-26 | 2022-01-26 | Tunnel type wallboard production line curing room and wallboard forming machine used by same |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220208796.XU CN217454368U (en) | 2022-01-26 | 2022-01-26 | Tunnel type wallboard production line curing room and wallboard forming machine used by same |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217454368U true CN217454368U (en) | 2022-09-20 |
Family
ID=83264048
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220208796.XU Active CN217454368U (en) | 2022-01-26 | 2022-01-26 | Tunnel type wallboard production line curing room and wallboard forming machine used by same |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217454368U (en) |
-
2022
- 2022-01-26 CN CN202220208796.XU patent/CN217454368U/en active Active
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN1657251A (en) | Automatic shaping method and equipment for load-bearing hollow brick | |
| CN112223513A (en) | Concrete aerated brick forming device | |
| CN217454368U (en) | Tunnel type wallboard production line curing room and wallboard forming machine used by same | |
| CN105500510A (en) | Steam curing system for building elements | |
| CN206186078U (en) | Modular building element make -up machine | |
| CN201149414Y (en) | Microwave drier for refractory materials | |
| CN207563215U (en) | A kind of drying equipment of casting mold, sand core surface coating | |
| CN116653079A (en) | Production method of prefabricated building block suitable for frame structure assembly type constructional column | |
| CN210500720U (en) | Casting forming die for producing autoclaved aerated concrete blocks | |
| CN210282683U (en) | Pre-curing kiln | |
| CN207333767U (en) | The general water cooling slide valve of high temperature smoke pipe and high temperature smoke pipe system | |
| CN111745787A (en) | Heat-insulating composite wear-resistant brick production is with suppression forming device | |
| CN218864644U (en) | Drying device is used in aerated brick production | |
| CN103423999B (en) | Charging end wall for heating furnace and construction method of charging end wall | |
| CN210679074U (en) | Hollow brick forming die | |
| CN220719731U (en) | Prefabricated cement board production mould | |
| CN216142611U (en) | High-temperature curing device for natural gas mining equipment parts | |
| CN218803049U (en) | Cement building block brick curing means | |
| CN206123900U (en) | Cement flue machine | |
| CN219599875U (en) | Special forming equipment for producing light composite wallboard | |
| CN215702604U (en) | Concrete formwork capable of shortening concrete curing period | |
| CN214981821U (en) | Perlite insulating brick pressing device | |
| CN214265997U (en) | Steam brick forming device | |
| CN215969293U (en) | Extrusion device for high-temperature mullite light brick production line | |
| CN215749895U (en) | Special equipment for prefabricating large concrete box-shaped component |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |