CN217436237U

CN217436237U - Transformer automatic test baling press

Info

Publication number: CN217436237U
Application number: CN202122065770.2U
Authority: CN
Inventors: 何卜良; 张念波; 刘星
Original assignee: Chaoren Automation Technology Dongguan Co ltd
Current assignee: Chaoren Automation Technology Dongguan Co ltd
Priority date: 2021-08-30
Filing date: 2021-08-30
Publication date: 2022-09-16
Anticipated expiration: 2031-08-30

Abstract

The utility model discloses an automatic testing and packaging machine for transformers, which comprises a horizontally arranged working plate, wherein a fixed material mechanism is arranged on the right side of the working plate, an air cylinder is arranged on the fixed material mechanism, the air cylinder can move downwards to fix materials, and a magnetic inductor which indicates that the materials are well fixed is arranged on the air cylinder; also includes: the testing pin-closing motor is arranged at the upper end of the right side of the working plate, and the output end of the testing pin-closing motor is in key connection with a screw rod; the two testing mechanisms are respectively arranged in the middle of a screw rod arranged on the testing pin combining motor and at the upper end of the working plate; the first displacement module is arranged at the upper end of the left side of the working plate; and the packing box placing area is arranged at the upper end of the middle part of the working plate. This transformer automatic test baling press can accomplish close foot, test and the packing operation to the transformer automatically, practices thrift the manpower, improves production efficiency to stability in the reinforcing material transfer process.

Description

Transformer automatic test baling press

Technical Field

The utility model relates to a transformer test packing technical field specifically is a transformer automatic test baling press.

Background

The transformer is the device that utilizes electromagnetic induction's principle to change alternating voltage, in-process trouble taking place in order to avoid the transformer using, need close the foot to the transformer, the test, and pack the processing to the transformer that the test is qualified, however the transformer is testing withstand voltage at present, close the foot, during the packing, mostly all lean on the operation of going of artifical one station and one station to waste time and energy, production efficiency is very low, and can use generally and snatch the mechanism and shift the transformer, current snatch the mechanism when snatching the transformer, owing to snatch insecurely, the condition of skew appears easily, and then lead to the transformer to take place to drop and the problem that the damage appears.

We have therefore proposed an automatic transformer testing baler to address the problems set out above.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a transformer automatic test baling press to solve on the existing market that above-mentioned background art provided when testing the packing to the transformer, artifical inefficiency, and appear the condition that drops and then lead to the transformer problem that the damage appears easily when snatching the transformer.

In order to achieve the above object, the utility model provides a following technical scheme: an automatic testing and packaging machine for a transformer comprises a horizontally placed working plate, wherein a material fixing mechanism is arranged on the right side of the working plate, an air cylinder is arranged on the material fixing mechanism, the air cylinder can move downwards to fix a material, and a magnetic inductor for indicating that the material is fixed is arranged on the air cylinder;

also includes:

the testing pin combining motor is arranged at the upper end of the right side of the working plate, the output end of the testing pin combining motor is in key connection with a lead screw, and a pin combining mechanism is sleeved in the middle of the lead screw to realize pin combining for the transformer;

the two testing mechanisms are respectively arranged at the middle part of a screw rod arranged on the testing foot-closing motor and the upper end of the working plate, and are respectively positioned at the front side and the rear side of the fixed material mechanism;

the first displacement module is arranged at the upper end of the left side of the working plate, a second displacement module is arranged at one end of the first displacement module, and a material grabbing mechanism is connected to one side of the second displacement module;

and the packing box placing area is arranged at the upper end of the middle part of the working plate, and the packing box placing area is positioned below the second displacement module.

Preferably, the first displacement module and the second displacement module are perpendicular to each other, and the material grabbing mechanism and the material fixing mechanism which are installed on the second displacement module are arranged oppositely, so that the position of the material grabbing mechanism can be adjusted by using the first displacement module and the second displacement module, and then the material which is subjected to foot closing and qualified test can be grabbed by using the material grabbing mechanism.

Preferably, the material grabbing mechanism comprises:

a fixed plate installed at one end of the second displacement module, and a servo motor as a driving source is installed inside the fixed plate;

the side part of the rack is provided with a guide block, and the guide block is arranged in the fixed plate in a clamping and sliding manner;

the clamping plate is fixed at the lower end of one side of the rack, and a sucker is movably arranged in the middle of the clamping plate, so that the grabbing stability is improved.

Preferably, the rack is engaged with the driving gear, the driving gear is connected with an output end of the servo motor, and the two racks are symmetrically arranged about a central axis of the driving gear, so that the material can be grabbed by using the two racks.

Preferably, the cavity is opened in the splint, the piston rod is attached to the cavity, and the flexible hose with the sealing effect is connected between the piston rod and the inner wall of the cavity, so that when the piston rod moves upwards in the cavity, negative pressure can be formed in the cavity.

Preferably, a connecting rod is connected to the movable shaft between the lower end of the piston rod and the upper end of the sucker, and the sucker and the cavity are communicated with each other through a hose, so that when the piston rod moves upwards, negative pressure is formed inside the cavity, and the sucker can be attracted to the outer wall of the material.

Preferably, the inside block in one side of sucking disc slides and is provided with the stopper, and the stopper with the welding has pressure spring between the sucking disc for the sucking disc can move in splint steadily, and can utilize pressure spring to reset.

Compared with the prior art, the beneficial effects of the utility model are that: the transformer automatic testing packer;

1. the device is provided with a material fixing mechanism and a material grabbing mechanism, so that after the transformer is placed below the material fixing mechanism, the material is fixed by the material fixing mechanism, a pin fitting mechanism is used for fitting pins for the transformer by a pin fitting testing motor, the testing mechanism is used for testing the transformer after the fitted pins pass through, then the transformer qualified in testing is placed in a packaging box placed on a packing box placing area by the material grabbing mechanism, the packaging is completed, and then the pin fitting, testing and packaging operations on the transformer can be completed only by placing the transformer on the fixed position, so that the effects of saving manpower and improving the production efficiency are achieved;

2. be provided with splint and sucking disc for after starting servo motor, can utilize drive gear to drive two splint and carry out the centre gripping to the transformer, the sucking disc removes the in-process at splint, takes place the contact with the material in advance, and then utilizes connecting rod and piston rod to make the cavity form the negative pressure, and then the sucking disc can adsorb on the material is surperficial, thereby can strengthen the centre gripping fastness to the material, avoid taking place to drop and appear damaging.

Drawings

FIG. 1 is a schematic view of the overall side-view three-dimensional structure of the present invention;

FIG. 2 is a schematic side sectional view of the material gripping mechanism of the present invention;

FIG. 3 is a schematic side sectional view of the clamping plate of the present invention;

fig. 4 is the driving gear of the utility model discloses cut open structure schematic diagram.

In the figure: 1. a working plate; 2. a material fixing mechanism; 3. testing a pin combination motor; 4. a testing mechanism; 5. a foot closing mechanism; 6. a first displacement module; 7. a second displacement module; 8. a packing box placing area; 9. a material grabbing mechanism; 901. a fixing plate; 902. a servo motor; 903. a drive gear; 904. a rack; 9041. a guide block; 905. a splint; 9051. a cavity; 9052. a piston rod; 9053. a flexible hose; 906. a suction cup; 9061. a limiting block; 9062. a pressure spring; 9063. a connecting rod.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-4, the present invention provides a technical solution: an automatic testing and packaging machine for a transformer comprises a horizontally placed working plate 1, wherein a material fixing mechanism 2 is installed on the right side of the working plate 1, an air cylinder is installed on the material fixing mechanism 2, the air cylinder can move downwards to fix a material, and a magnetic inductor for indicating that the material is well fixed is arranged on the air cylinder;

also includes:

the testing pin combining motor 3 is arranged at the upper end of the right side of the working plate 1, the output end of the testing pin combining motor 3 is in key connection with a lead screw, and the middle part of the lead screw is sleeved with a pin combining mechanism 5 to realize pin combination for the transformer;

the two testing mechanisms 4 are respectively arranged in the middle of a screw rod arranged on the testing pin combining motor 3 and at the upper end of the working plate 1, and the two testing mechanisms 4 are respectively positioned at the front side and the rear side of the fixed material mechanism 2;

the first displacement module 6 is arranged at the upper end of the left side of the working plate 1, a second displacement module 7 is arranged at one end of the first displacement module 6, and a material grabbing mechanism 9 is connected to one side of the second displacement module 7;

the packing box placing area 8 is arranged at the upper end of the middle part of the working plate 1, and the packing box placing area 8 is positioned below the second displacement module 7;

the first displacement module 6 and the second displacement module 7 are vertical to each other, and a material grabbing mechanism 9 arranged on the second displacement module 7 is opposite to the material fixing mechanism 2;

as shown in fig. 1, the material grabbing mechanism 9 can adjust left and right positions by using the first displacement module 6, and adjust front and back positions by using the second displacement module 7, so that the qualified transformers respectively located below the material fixing mechanism 2 can be grabbed into the packing boxes placed in the packing box placing area 8.

The material grabbing mechanism 9 comprises: a fixed plate 901 attached to one end of the second displacement module 7, and a servo motor 902 as a driving source is attached to the inside of the fixed plate 901; a rack 904, a guide block 9041 is mounted on a side portion of the rack 904, and the guide block 9041 is arranged inside the fixed plate 901 in a clamping and sliding manner; a clamping plate 905 which is fixed at the lower end of one side of the rack 904, and the middle part of the clamping plate 905 is movably provided with a sucking disc 906; the rack 904 is engaged with the drive gear 903, and the drive gear 903 is connected to an output end of the servo motor 902, and two racks 904 are provided symmetrically with respect to a central axis of the drive gear 903;

with reference to fig. 1-2 and 4, after the material grabbing mechanism 9 moves above the transformer, the servo motor 902 is started to drive the driving gear 903 to rotate, and after the driving gear 903 rotates, the two racks 904 can respectively drive the two clamping plates 905 to move to two sides of the transformer by using the engagement between the two racks 904 and the driving gear 903 and the bonding between the guide block 9041 and the fixing plate 901 until the transformer is fixed.

A cavity 9051 is formed in the clamping plate 905, a piston rod 9052 is attached to the interior of the cavity 9051, and a telescopic hose 9053 with a sealing effect is connected between the piston rod 9052 and the inner wall of the cavity 9051; a connecting rod 9063 is movably connected between the lower end of the piston rod 9052 and the upper end of the suction cup 906 in a shaft manner, and the suction cup 906 is communicated with the cavity 9051 through a hose; a limiting block 9061 is arranged inside one side of the sucker 906 in a clamping and sliding mode, and a pressure spring 9062 is welded between the limiting block 9061 and the sucker 906;

as shown in fig. 1-3, when the two racks 904 move to two sides of the transformer, the suction cup 906 installed in the clamp plate 905 will contact with the side of the transformer in advance, and in the continuous movement process of the clamp plate 905, under the relative movement relationship, the suction cup 906 will move in the direction opposite to the movement direction of the clamp plate 905, and further, the connecting rod 9063 can drive the piston rod 9052 to move upward in the cavity 9051, so that a negative pressure will be formed in the cavity 9051, and since the cavity 9051 and the suction cup 906 are communicated with each other, the suction cup 906 can be attached to the side of the transformer, thereby preventing the transformer from falling down in the transfer process, until the transformer moves above the packing box, the servo motor 902 is started in the opposite direction, and the transformer can fall into the packing box, thereby completing the packing operation.

The working principle is as follows: when the automatic testing and packaging machine for the transformer is used, as shown in figures 1-4, the transformer is firstly placed below a fixed material mechanism 2, a testing pin-closing motor 3 is started to drive a pin-closing mechanism 5 to move to a proper position, an air cylinder on the pin-closing mechanism 5 is controlled to move forwards to close the transformer, after the pin-closing passes, the testing mechanism 4 is used for testing the transformer, the fixed material mechanism 2 loosens the transformer after the testing is qualified, then a first displacement module 6 and a second displacement module 7 drive a material-grabbing mechanism 9 to move to a proper position, the material-grabbing mechanism 9 grabs and transfers the transformer after the testing is qualified to a packaging box placed above a packaging box placing area 8 to complete packaging operation, and then the pin-closing, testing and packaging operation of the transformer can be completed only by placing the transformer on a fixed position, so that manpower is saved, the production efficiency is improved.

Those not described in detail in this specification are well within the skill of the art.

Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.

Claims

1. An automatic testing and packaging machine for a transformer comprises a horizontally placed working plate (1), wherein a material fixing mechanism (2) is installed on the right side of the working plate (1), an air cylinder is installed on the material fixing mechanism (2), the air cylinder can move downwards to fix a material, and a magnetic inductor for indicating that the material is well fixed is arranged on the air cylinder;

it is characterized by also comprising:

the testing pin combining motor (3) is arranged at the upper end of the right side of the working plate (1), the output end of the testing pin combining motor (3) is in key connection with a lead screw, and a pin combining mechanism (5) is sleeved in the middle of the lead screw to realize pin combining for the transformer;

the two testing mechanisms (4) are respectively arranged in the middle of a screw rod arranged on the testing foot closing motor (3) and at the upper end of the working plate (1), and the two testing mechanisms (4) are respectively positioned at the front side and the rear side of the fixed material mechanism (2);

the first displacement module (6) is arranged at the upper end of the left side of the working plate (1), a second displacement module (7) is installed at one end of the first displacement module (6), and a material grabbing mechanism (9) is connected to one side of the second displacement module (7);

and the packing box placing area (8) is arranged at the upper end of the middle part of the working plate (1), and the packing box placing area (8) is positioned below the second displacement module (7).

2. The transformer automatic testing packer of claim 1, wherein: the first displacement module (6) and the second displacement module (7) are perpendicular to each other, and a material grabbing mechanism (9) arranged on the second displacement module (7) is opposite to the material fixing mechanism (2).

3. The transformer automatic testing packer of claim 1, wherein: the material grabbing mechanism (9) comprises:

a fixed plate (901) which is mounted on one end of the second displacement module (7), and a servo motor (902) which is a driving source is mounted in the fixed plate (901);

the rack (904) is provided with a guide block (9041) at the side part, and the guide block (9041) is clamped and slidably arranged inside the fixed plate (901);

the clamping plate (905) is fixed at the lower end of one side of the rack (904), and a sucking disc (906) is movably arranged in the middle of the clamping plate (905).

4. The transformer automatic testing packer of claim 3, wherein: the rack (904) is meshed with the driving gear (903), the driving gear (903) is connected with the output end of the servo motor (902), and the two racks (904) are arranged symmetrically about the central axis of the driving gear (903).

5. The transformer automatic testing packer of claim 3, wherein: a cavity (9051) is formed in the clamping plate (905), a piston rod (9052) is attached to the cavity (9051), and a telescopic hose (9053) with a sealing effect is connected between the piston rod (9052) and the inner wall of the cavity (9051).

6. The transformer automatic testing baler according to claim 5, wherein: a connecting rod (9063) is movably connected between the lower end of the piston rod (9052) and the upper end of the sucker (906), and the sucker (906) is communicated with the cavity (9051) through a hose.

7. The transformer automatic testing packer of claim 3, wherein: a limiting block (9061) is arranged inside one side of the sucker (906) in a clamping and sliding mode, and a pressure spring (9062) is welded between the limiting block (9061) and the sucker (906).