CN217418517U - Flat-concave integrated glass panel processing device - Google Patents
Flat-concave integrated glass panel processing device Download PDFInfo
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- CN217418517U CN217418517U CN202122699545.4U CN202122699545U CN217418517U CN 217418517 U CN217418517 U CN 217418517U CN 202122699545 U CN202122699545 U CN 202122699545U CN 217418517 U CN217418517 U CN 217418517U
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Abstract
The utility model discloses a plano-concave integration glass panels processingequipment, including the heating furnace, one side of heating furnace is provided with the forming furnace that carries out reheating to glass, one side that the heating furnace was kept away from to the forming furnace is provided with the cooling body who carries out cooling treatment to forming glass, one side of forming furnace is provided with carries out absorbent vacuum adsorption mechanism to glass, the inside of cooling body is provided with moving mechanism, the institute the inside of forming furnace is provided with carries out the forming mechanism who moulds the type to heating glass, heating furnace one side is provided with the crystallization tunnel furnace that is used for glass crystallization, and exports the butt joint with the forming furnace opposite side. The processing device can realize the processing of the glass panel of the planoconcave integrated molding, simplifies the processing procedures, increases the integral use aesthetic property of the product, can be effectively used for the glass panel of the induction cooker three-dimensional stove for heating or other electric appliances or furniture products with the concave arc shape, and realizes the processing requirements of tempering or crystallization after the glass planoconcave integrated molding and molding.
Description
Technical Field
The utility model relates to a glass panels processing technology field especially relates to a plano-concave integration glass panels processingequipment.
Background
The electromagnetism kitchen range product on the market at present, the heating panel is the plane, thereby cause on the market also to be the plane with microcrystalline glass as the material of electrical apparatus panel, its planar heating, because the restriction of heated area, its heating effect is relatively poor, but design into solid processing, the processing technology of its kitchen range is more complicated, especially glass panel, generally adopt the formula glass structure of plugging into to adapt to the use of kitchen range, manufacturing procedure is many and the cost is higher, thereby lead to the product appearance kind comparatively single, in addition, glass carries out the processing after the shaping, carry out the quenching crystallization, or carry out other tempering processing, according to current processing method, its process time is longer, and energy consumption is great, therefore, in order to solve this type of problem, we have proposed a plano-concave integration glass panel processingequipment.
SUMMERY OF THE UTILITY MODEL
The utility model provides a pair of plano-concave integration glass panels processingequipment has solved glass and has mostly been the plane and lead to product appearance kind comparatively single and can link up the processing of carrying out tempering or crystallization selection behind the glass shaping, realizes diversity processing demand collection processing structure, can effectively solve the great problem of energy resource consumption.
In order to realize the purpose, the utility model adopts the following technical scheme:
a planoconcave integrated glass panel processing device comprises a heating furnace, wherein one side of the heating furnace is provided with a forming furnace for reheating glass, one side of the forming furnace, which is far away from the heating furnace, is provided with a cooling mechanism for cooling the formed glass, one side of the forming furnace is provided with a vacuum adsorption mechanism for adsorbing the glass, a moving mechanism is arranged inside the cooling mechanism, the heating furnace and the forming furnace are both internally provided with a conveying mechanism for conveying the glass, the forming furnace is internally provided with a forming mechanism for molding the heated glass, one side of the cooling mechanism is provided with a crystallization tunnel furnace for crystallizing the glass, an inlet of the crystallization tunnel furnace is provided with a third furnace outlet roller frame, and the third furnace outlet frame is in butt joint with an outlet on the other side of the forming furnace;
the forming mechanism comprises a telescopic cylinder, an upper die, a fire nozzle and a lower die, wherein the end part of a piston rod of the telescopic cylinder is connected with the upper die, the lower die is positioned at the bottom end of the upper die, and the fire nozzle is positioned at the periphery of a concave part of the lower die.
Preferably, the cooling mechanism comprises a cooling box, an air guide pipe and a cooling air grid, the air guide pipe is located at the top end and the bottom end of the cooling box, and one ends, close to each other, of the air guide pipes penetrate through the cooling box and are connected with the cooling air grid.
Preferably, the moving mechanism comprises a sheet supporting trolley, a sheet discharging mould and a sheet taking region, the sheet supporting trolley is located in the cooling box, one end of the sheet supporting trolley penetrates through the cooling box and extends to the outside, the sheet discharging mould is located at the top end of the sheet supporting trolley, a vent opening which is consistent with the shape of the glass is formed in the sheet discharging mould, the sheet taking region is located on one side, far away from the forming furnace, of the cooling box, and the sheet taking region is matched with the sheet supporting trolley.
Preferably, the vacuum adsorption mechanism includes vacuum tank, conveyer pipe, control valve and vacuum chuck, the vacuum tank is located one side of forming furnace, the conveyer pipe is located the top of vacuum tank, the control valve is located the circumference lateral wall of conveyer pipe, just the conveyer pipe passes hollow telescopic cylinder and goes up the mould and extend to the outside.
Preferably, the conveying mechanism comprises a furnace mouth roller way, a hydraulic cylinder, a first furnace outlet roller frame and a second furnace outlet roller frame, the furnace mouth roller way is located inside the heating furnace, one end of the furnace mouth roller way penetrates through the heating furnace and extends to the outside, and one end of the furnace mouth roller way, which is close to the vacuum tank, penetrates through the heating furnace and extends to the inside of the forming furnace.
Preferably, first tapping roller frame is located between forming furnace and the cooling box, just the pneumatic cylinder is located the both sides of first tapping roller frame and second tapping roller frame, two the piston rod tip of pneumatic cylinder is connected with first tapping roller frame and second tapping roller frame respectively, two the one end that first tapping roller frame and second tapping roller frame were kept away from to the pneumatic cylinder is connected with the forming furnace, it sets up to be the L type between second tapping roller frame and the third tapping roller frame.
Preferably, an openable sealing door is arranged on the side wall of the joint of the second furnace discharging roller frame and the forming furnace.
The utility model has the advantages that:
1. this processingequipment can realize the processing of plano-concave integrated into one piece's glass panels, and the manufacturing procedure when simplifying the use does not need other concatenation manufacturing process, and the whole use aesthetic property of increase product can be effectively used for the three-dimensional kitchen of electromagnetism stove heating demand to use or other electrical apparatus or furniture product take concave arc's glass panels.
2. The processing device is structurally arranged, and two processing process requirements of tempered glass and glass crystallization are met by one device.
3. Through the three-dimensional heating of heating furnace, forming furnace, last mould and bed die, can be so that heating area more enlarges, and the heating is more even. Therefore, the integrated forming of the flat plate into the flat concave arc and the temperature required by glass pre-crystallization and pre-tempering can be realized at the same time, and the early preparation of one procedure and two processing requirements can be realized.
4. Go up mould and bed die and lower mould and lower piece mould and panel three-dimensional pairing, reduced the dislocation and put, the thermal efficiency conversion is higher.
5. Through sending into the heating of forming furnace with glass, then be provided with the bocca around the mould of concave position department, carry out local heating to glass before the moulding-die, because concave position glass shape grow needs the part to heat, make glass soften with higher speed and keep warm at this in-process, carry out glass's earlier crystallization in advance or tempering temperature demand in advance and keep, can combine the mould rapid deformation in the place that needs deformation like this, do not influence glass structural change in other structures simultaneously, process time is shorter, energy resource consumption is less.
In addition, a plurality of flame nozzles are arranged at the periphery of the concave ring of the lower die 704 of the flame nozzle 703, so that the local part of the position to be deformed is only subjected to rapid deformation, the high-temperature change coefficient of other local glass is not influenced, and meanwhile, the periphery of the flame nozzle is provided with the convex ring, so that the effect of drawing and shaping the edge of the deformed ring edge matched with the edge of the die can be realized, the deformation is further accelerated, the effect is ensured, and the processing technology is simplified.
6. Through using moulding-die shaping, the size is accurate, and the yields is high, and plano-concave integrated into one piece, can directly be used for the demand of plano-concave integrative electromagnetism kitchen range or other electrical apparatus to use.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic view of the internal structure of the forming furnace and the cooling box of the present invention.
Fig. 3 is a schematic top view of the burner of the present invention.
Fig. 4 is a schematic view of the bottom view structure of the burner of the present invention.
Reference numbers in the figures: 1. heating furnace; 2. a forming furnace; 3. a cooling mechanism; 301. a cooling tank; 302. An air guide pipe; 303. cooling the air grid; 4. a vacuum adsorption mechanism; 401. a vacuum tank; 402. a delivery pipe; 403. a control valve; 404. a vacuum chuck; 5. a moving mechanism; 501. a support trolley; 502. a lower die; 503. a film taking area; 6. a transport mechanism; 601. a furnace mouth roller way; 602. A hydraulic cylinder; 603. a first tapping roll frame; 604. a second tapping roll frame; 605. a sealing door; 7. a molding mechanism; 701. a telescopic cylinder; 702. an upper die; 703. a flame spray nozzle; 704. a lower die; 8. crystallizing the tunnel furnace; 9. and a third discharging roller frame.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.
Referring to fig. 1-4, a planoconcave integrated glass panel processing device comprises a heating furnace 1, a forming furnace 2 for reheating glass is arranged on one side of the heating furnace 1, a cooling mechanism 3 for cooling the formed glass is arranged on one side of the forming furnace 2 away from the heating furnace 1, a vacuum adsorption mechanism 4 for adsorbing the glass is arranged on one side of the forming furnace 2, a moving mechanism 5 is arranged inside the cooling mechanism 3, a conveying mechanism 6 for conveying the glass is arranged inside each of the heating furnace 1 and the forming furnace 2, a forming mechanism 7 for molding the heated glass is arranged inside the forming furnace 2, a crystallization tunnel furnace 8 for crystallizing the glass is arranged on one side of the cooling mechanism 3, a third furnace outlet roller frame 9 is arranged at the inlet of the crystallization tunnel furnace 8, and is butted with the outlet at the other side of the forming furnace 2;
the forming mechanism 7 comprises a telescopic cylinder 701, an upper die 702, a flame nozzle 703 and a lower die 704, wherein the end part of a piston rod of the telescopic cylinder 701 is connected with the upper die 702, the lower die 704 is positioned at the bottom end of the upper die 702, the flame nozzle 703 is positioned at a ring around a concave part of the lower die 704, the lower die is a female die, the upper die is a male die, the heating deformation is realized, in addition, the effect of drawing and shaping the shape of the edge of the deformed ring edge matched with the die can be realized, the deformation is further accelerated, the effect is ensured, and the processing technology is simplified.
As shown in fig. 1 and 2, the cooling mechanism 3 includes a cooling box 301, an air guiding pipe 302 and a cooling air grid 303, the air guiding pipe 302 is located at the top end and the bottom end of the cooling box 301, one end of the air guiding pipe 302 close to each other penetrates through the cooling box 301 and is connected with the cooling air grid 303, the moving mechanism 5 includes a sheet supporting trolley 501, a sheet unloading mold 502 and a sheet taking region 503, the sheet supporting trolley 501 is located inside the cooling box 301, one end of the sheet supporting trolley 501 penetrates through the cooling box 301 and extends to the outside, the sheet unloading mold 502 is located at the top end of the sheet supporting trolley 501, the sheet unloading mold 502 is provided with a vent consistent with the shape of glass, the sheet taking region 503 is located on one side of the cooling box 301 far from the forming furnace 2, and the sheet taking region 503 is matched with the sheet supporting trolley 501.
As shown in fig. 2, the vacuum adsorption mechanism 4 includes a vacuum tank 401, a delivery pipe 402, a control valve 403 and a vacuum chuck 404, the vacuum tank 401 is located on one side of the forming furnace 2, the delivery pipe 402 is located on the top end of the vacuum tank 401, the control valve 403 is located on the circumferential side wall of the delivery pipe 402, the delivery pipe 402 passes through a hollow telescopic cylinder 701 and an upper mold 702 and extends to the outside, the transportation mechanism 6 includes a furnace mouth roller way 601, a hydraulic cylinder 602, a first furnace outlet roller frame 603 and a second furnace outlet roller frame 604, the furnace mouth roller way 601 is located inside the heating furnace 1, one end of the furnace mouth roller way 601 passes through the heating furnace 1 and extends to the outside, and one end of the furnace mouth roller way 601 close to the vacuum tank 401 passes through the heating furnace 1 and extends to the inside of the forming furnace 2.
As shown in fig. 1 and fig. 2, the first tapping roller frame 603 is located between the forming furnace 2 and the cooling box 301, the hydraulic cylinders 602 are located at two sides of the first tapping roller frame 603 and the second tapping roller frame 604, ends of piston rods of the two hydraulic cylinders 602 are respectively connected with the first tapping roller frame 603 and the second tapping roller frame 604, one ends of the two hydraulic cylinders 602 far away from the first tapping roller frame 603 and the second tapping roller frame 604 are connected with the forming furnace 2, the second tapping roller frame 604 and the third tapping roller frame 9 are arranged in an L shape, and an openable sealing door 605 is arranged on a side wall of a connection position of the second tapping roller frame 604 and the forming furnace 2.
The working principle is as follows: when the device is used, firstly, a glass blank to be processed is placed on a furnace mouth roller way 601, then the furnace mouth roller way 601 is started, the glass is conveyed to a heating furnace 1 through the furnace mouth roller way 601 for heating treatment, after the heating is finished, the heated glass is conveyed to a lower die 704 in a forming furnace 2 through the furnace mouth roller way 601, the lower die 704 and the furnace mouth roller way 601 are positioned on the same horizontal plane, the size of the glass is the same as that of the furnace mouth roller way 601 and the lower die 704, so that the position deviation in the conveying process can be effectively prevented, the glass can be effectively conveyed to the lower die 704, then the upper die 702 is electrically heated, the lower die 704 is heated by flame, so that the upper die 702 and the lower die 704 can be effectively preheated, meanwhile, a telescopic cylinder 701 is started, the telescopic cylinder 701 drives the upper die 702 to move downwards, then, an upper die 702 and a lower die 704 are attached to each other to extrude glass, a flame nozzle 703 is started before extrusion, a deformation dent is heated through the flame nozzle 703, so that the place needing deformation is combined with the die to be quickly deformed, and simultaneously, the change of the glass structure in other structures is not influenced, after the forming is finished, a telescopic cylinder 701 is started again and a control valve 403 is opened, the telescopic cylinder 701 drives the upper die 702 to move upwards, then, the vacuum chuck 404 sucks the glass, the glass is lifted along with the upper die 702, then, a hydraulic cylinder 602 is started to move a first tapping roller frame 603 to the inside of the forming furnace 2, the first tapping roller frame 603 is positioned at the top end of the lower die 704, then, the vacuum chuck 404 places the glass at the top end of the first tapping roller frame 603, and then, the formed glass is conveyed to a lower sheet die 502 in a sheet supporting trolley 501 through the first tapping roller frame 603, then, the supporting sheet trolley 501 is pulled to convey the glass into the cooling box 301, meanwhile, cold air is conveyed into the cooling air grid 303 through the upper air guide pipe 302 and the lower air guide pipe 302, the lower sheet mould 502 on the supporting sheet trolley 501 is a hole-shaped mould which is consistent with the shape of the glass, the wind on the glass is not influenced, therefore, the glass on the supporting sheet trolley 501 can be effectively cooled, the cooling efficiency is high, after the cooling is finished, the supporting sheet trolley 501 is moved to the sheet taking area 503 to take out the formed glass panel, and the forming and glass toughening requirements are met;
two glass outlets are arranged at the forming furnace 2, when the glass needs to be crystallized, and after the forming of the formed glass is finished, a sealing door 605 at the glass outlet is opened, then a hydraulic cylinder 602 is started to drive a second furnace outlet roller frame 604 to move to the inside of the forming furnace 2, so that the glass needing to be crystallized is conveyed to a third furnace outlet roller frame 9, the glass needing to be crystallized is conveyed to the inside of a crystallization tunnel furnace 8 through the third furnace outlet roller frame 9 for crystallization treatment, and after the temperature near the outlet of the forming furnace 2 is reduced to 100 ℃, spontaneous combustion cooling is carried out, and the forming and crystallization processing technology is completed, so that the glass can be used for crystallized glass processing and common glass toughening processing in actual processing, and can be selectively used according to requirements.
This processingequipment can realize the processing of plano-concave integrated into one piece's glass panels, and the manufacturing procedure when simplifying the use does not need other concatenation manufacturing process, and the whole use aesthetic property of increase product can be effectively used for the three-dimensional kitchen of electromagnetism stove heating demand to use or other electrical apparatus or furniture product take concave arc's glass panels.
Through the three-dimensional heating of heating furnace, forming furnace, upper mold and bed die, can make heating area more increase, the heating is more even. Thus, the flat plate can be integrally formed into a flat concave arc, and the flat concave arc and the glass are pre-crystallized and pre-tempered at the same time, so that the two functions of one process are realized.
Go up mould and bed die and lower mould and lower piece mould and panel three-dimensional pairing, reduced the dislocation and put, the thermal efficiency conversion is higher.
Through sending into glass forming furnace heating, then be provided with the bocca around the mould of bellying department, carry out local heating to glass before the moulding-die, because concave position glass shape grow, need locally heat, make glass soften with higher speed and keep warm at this in-process, carry out glass's crystallization in advance or tempering in advance and continuously keep the temperature demand, can combine the mould fast deformation in the place that needs deformation like this, do not influence glass structural change in other structures simultaneously, and the stock is established the size and goes on simultaneously, make process time shorter, energy resource consumption is less.
In addition, a plurality of flame nozzles are arranged at the periphery of the depressed ring of the lower die 704 of the flame nozzle 703, so that the local part of the position to be deformed is only subjected to rapid deformation, the high-temperature change coefficient of other local glass is not influenced, and meanwhile, the flame nozzles are arranged at the periphery of the depressed ring, so that the effect of drawing and shaping the edge of the deformed ring edge matched with the edge of the die can be realized, the deformation is further accelerated, the effect is ensured, and the processing technology is simplified.
Through using moulding-die shaping, the size is accurate, and the yields is high, and plano-concave integrated into one piece, can directly be used for the demand of plano-concave integrative electromagnetism kitchen range or other electrical apparatus to use.
The above, only be the embodiment of the preferred of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, which are designed to be replaced or changed equally, all should be covered within the protection scope of the present invention.
Claims (8)
1. A planoconcave integrated glass panel processing device comprises a heating furnace (1) and is characterized in that a forming furnace (2) for reheating glass is arranged on one side of the heating furnace (1), a cooling mechanism (3) for cooling the formed glass is arranged on one side, away from the heating furnace (1), of the forming furnace (2), a vacuum adsorption mechanism (4) for adsorbing glass is arranged on one side of the forming furnace (2), conveying mechanisms (6) for conveying glass are arranged inside the heating furnace (1) and the forming furnace (2), a forming mechanism (7) for molding the heated glass is arranged inside the forming furnace (2), a lower die is a female die, an upper die is a male die, a crystallization tunnel furnace (8) for crystallizing the glass is arranged on one side of the heating furnace (1), a third furnace outlet roller frame (9) is arranged at an inlet of the crystallization tunnel furnace (8), and is butted with the outlet at the other side of the forming furnace (2).
2. The integrated plano-concave glass panel processing device according to claim 1, wherein the forming mechanism (7) comprises a telescopic cylinder (701), an upper die (702), a fire nozzle (703) and a lower die (704), the end of a piston rod of the telescopic cylinder (701) is connected with the upper die (702), the lower die (704) is located at the bottom end of the upper die (702), and the fire nozzle (703) is located at a ring around a recess of the lower die (704).
3. The integrated plano-concave glass panel processing device according to claim 1, wherein a moving mechanism (5) is arranged inside the cooling mechanism (3), the cooling mechanism (3) comprises a cooling box (301), an air guide pipe (302) and a cooling air grid (303), the air guide pipe (302) is positioned at the top end and the bottom end of the cooling box (301), and one ends of the air guide pipes (302) close to each other penetrate through the cooling box (301) and are connected with the cooling air grid (303).
4. The plano-concave integrated glass panel processing device according to claim 3, wherein the moving mechanism (5) comprises a supporting trolley (501), a lower sheet die (502) and a sheet taking area (503), the supporting trolley (501) is located inside the cooling box (301), one end of the supporting trolley (501) penetrates through the cooling box (301) and extends to the outside, the lower sheet die (502) is located at the top end of the supporting trolley (501), a vent hole which is consistent with the shape of glass is formed in the lower sheet die (502), the sheet taking area (503) is located on one side, away from the forming furnace (2), of the cooling box (301), and the sheet taking area (503) is matched with the supporting trolley (501).
5. The integrated plano-concave glass panel processing device according to claim 1, wherein the vacuum suction mechanism (4) comprises a vacuum tank (401), a delivery pipe (402), a control valve (403) and a vacuum chuck (404), the vacuum tank (401) is located at one side of the forming furnace (2), the delivery pipe (402) is located at the top end of the vacuum tank (401), the control valve (403) is located at the circumferential side wall of the delivery pipe (402), and the delivery pipe (402) extends to the outside through the hollow telescopic cylinder (701) and the upper mold (702).
6. The plano-concave integrated glass panel processing device according to claim 1, wherein the transportation mechanism (6) comprises a furnace mouth roller way (601), a hydraulic cylinder (602), a first furnace outlet roller frame (603) and a second furnace outlet roller frame (604), the furnace mouth roller way (601) is located inside the heating furnace (1), one end of the furnace mouth roller way (601) penetrates through the heating furnace (1) to extend to the outside, and one end of the furnace mouth roller way (601) close to the vacuum tank (401) penetrates through the heating furnace (1) to extend to the inside of the forming furnace (2).
7. The integrated plano-concave glass panel processing device according to claim 6, wherein the first tapping roller frame (603) is located between the forming furnace (2) and the cooling box (301), the hydraulic cylinders (602) are located on two sides of the first tapping roller frame (603) and the second tapping roller frame (604), the end parts of the piston rods of the two hydraulic cylinders (602) are respectively connected with the first tapping roller frame (603) and the second tapping roller frame (604), one ends of the two hydraulic cylinders (602) far away from the first tapping roller frame (603) and the second tapping roller frame (604) are connected with the forming furnace (2), and the second tapping roller frame (604) and the third tapping roller frame (9) are arranged in an L shape.
8. The integrated plano-concave glass panel processing apparatus according to claim 7, wherein the side wall of the junction of the second tapping roller frame (604) and the forming furnace (2) is provided with an openable sealing door (605).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122699545.4U CN217418517U (en) | 2021-11-05 | 2021-11-05 | Flat-concave integrated glass panel processing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122699545.4U CN217418517U (en) | 2021-11-05 | 2021-11-05 | Flat-concave integrated glass panel processing device |
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| Publication Number | Publication Date |
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| CN217418517U true CN217418517U (en) | 2022-09-13 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122699545.4U Active CN217418517U (en) | 2021-11-05 | 2021-11-05 | Flat-concave integrated glass panel processing device |
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| CN (1) | CN217418517U (en) |
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2021
- 2021-11-05 CN CN202122699545.4U patent/CN217418517U/en active Active
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