CN217414617U

CN217414617U - A extracting device for in automatic rubber equipment

Info

Publication number: CN217414617U
Application number: CN202220895869.7U
Authority: CN
Inventors: 杨清风
Original assignee: Zhejiang Hanfeng Intelligent Equipment Co ltd
Current assignee: Zhejiang Hanfeng Intelligent Equipment Co ltd
Priority date: 2022-04-18
Filing date: 2022-04-18
Publication date: 2022-09-13
Anticipated expiration: 2032-04-18

Abstract

The utility model provides a extracting device for among automatic rubber equipment belongs to the mechanical automation field. It has solved the artifical higher and slower problem of material efficiency of getting of material disability rate of current vulcanizer. The material taking device comprises a manipulator mechanism, wherein the manipulator mechanism comprises a manipulator, a material taking assembly and a driving assembly, the material taking assembly comprises a movable clamping unit which is used for clamping a finished rubber sheet in a single side and can move transversely, a fixed clamping unit which is used for clamping the finished rubber sheet in the single side and an air blowing unit which is convenient for stripping the finished rubber sheet, the air blowing unit comprises an air cylinder, a plurality of air pipes which are positioned on the air cylinder and are used for blowing and stripping the air cylinder and a lifting air cylinder which is used for controlling the air cylinder to slightly move up and down, and a first driving unit and a second driving unit which are positioned at the bottom of the manipulator and are respectively provided with an air blowing unit for controlling and a first driving unit and a second driving unit for moving the movable clamping unit in the transverse direction. The utility model has the advantages of reduce the cost of labor, improve production efficiency and production quality.

Description

A extracting device for in automatic rubber equipment

Technical Field

The utility model belongs to the mechanical automation field relates to a extracting device, in particular to an extracting device for among automatic rubber equipment.

Background

The main function of the press is to provide the pressure and temperature required for vulcanization. Pressure is generated by the hydraulic system through hydraulic cylinders and temperature is provided by a heating medium (typically steam, heat transfer oil, etc., superheated water is also useful). The conveyer belt plate vulcanizer is mainly used for vulcanizing flat rubber belt, rubber plate, polymer and other flat products, and has the advantages of large unit area pressure of a hot plate, reliable equipment operation, less maintenance amount and the like.

The feeding and discharging functions of the existing vulcanizing machine are manually operated, the film raw materials used for processing are prepared in advance, manual feeding and manual material taking are performed, the working environment of temperature reduction exceeds 50 ℃ throughout the year, the personnel leaving percentage is high, the product quality and the yield are unstable, waste heat still exists in the film after vulcanization molding, the film damage can often occur in the manual material taking process, the product rejection rate is high, and the production quality and the production cost are seriously influenced.

Disclosure of Invention

The utility model aims at providing a extracting device for in automatic rubber equipment to the above-mentioned problem that exists among the prior art, solve above problem.

The purpose of the utility model can be realized by the following technical proposal: a material taking device used in automatic rubber equipment is characterized by comprising a manipulator mechanism which is positioned on a vulcanizing machine and used for taking rubber sheets, the manipulator mechanism consists of a manipulator which can move up and down, a material taking component which is positioned at the bottom of the manipulator and used for taking finished rubber sheets, and a driving component which is used for driving the manipulator to move up and down, the material taking component consists of a movable clamping hand unit which is used for clamping a finished rubber sheet on one side and can move transversely, a fixed clamping hand unit which is used for clamping the finished rubber sheet on one side and a blowing unit which is convenient for stripping the finished rubber sheet, the air blowing unit consists of an air cylinder, a plurality of air pipes which are arranged on the air cylinder and used for air blowing and mold drawing, and a lifting air cylinder used for controlling the up-and-down micromotion of the air cylinder, and a first driving unit and a second driving unit which are used for controlling the blowing unit and the movable clamping hand unit to move transversely are respectively arranged at the bottom of the manipulator.

In the material taking device for the automatic rubber equipment, the driving assembly consists of a lifting guide rail, a servo motor and a ball screw, wherein the lifting guide rail is positioned on the vulcanizing machine and used for the up-and-down lifting movement of the manipulator, and the manipulator realizes the up-and-down lifting movement through the matching transmission of the servo motor and the ball screw.

In the material taking device for the automatic rubber equipment, the first driving unit and the second driving unit are respectively composed of a synchronous belt, a driving motor for driving the synchronous belt to move and a synchronous wheel, and the first driving unit and the second driving unit realize synchronous transverse movement of the blowing unit and the movable clamping hand assembly.

In the above material taking device for automatic rubber equipment, the movable gripper unit and the fixed gripper unit are respectively composed of a clamping part for clamping a single side of a rubber sheet, a driving cylinder for mounting the clamping part and for driving the clamping part to work, and a mounting plate for mounting the clamping part and the driving cylinder.

In the material taking device for the automatic rubber equipment, the movable clamping hand unit and the air blowing unit are respectively movably connected to the corresponding synchronous belts, and the movable clamping hand unit and the air blowing unit are driven to transversely move through the matching transmission of the corresponding driving motors and the synchronous belts.

Compared with the prior art, this a extracting device for among automatic rubber equipment has following advantage:

1. the material taking mechanism effectively replaces manual feeding and material taking procedures, further liberates manual labor force, reduces labor cost for enterprises, and solves the problem of high personnel separation rate;

2. the material taking mechanism is provided with a material taking assembly, the material taking assembly consists of a movable clamping hand unit, a fixed clamping hand unit and an air blowing unit, the air blowing unit consists of an air cylinder, a plurality of air pipes and a lifting air cylinder, and the structure can effectively and quickly take off a vulcanized and formed film completely, greatly reduces the rejection rate in the material taking process and improves the production quality and the production efficiency;

3. this feeding agencies structure sets up, and degree of automation is high, and the practical function is good can effectively and take out the finished product film fast, and the material loading with get the material process and operate in step, has greatly saved the material loading and has got the material time, has improved production efficiency and has increased output.

Drawings

Fig. 1 is a schematic perspective view of a material taking device used in an automatic rubber device.

Fig. 2 is a schematic perspective view of a material taking device used in an automatic rubber device.

FIG. 3 is a schematic front view of a material extracting apparatus used in an automatic rubber device.

In the figure, 1, a manipulator mechanism; 2. a manipulator; 3. a movable gripper unit; 4. a fixed gripper unit; 5. an air cylinder; 6. an air tube; 7. a lifting cylinder; 8. a synchronous belt; 9. a drive motor; 10. a synchronizing wheel; 11. a clamping portion; 12. a driving cylinder; 13. mounting a plate; 14. a lifting guide rail; 15. a servo motor; 16. a ball screw.

Detailed Description

The following are specific embodiments of the present invention and the accompanying drawings are used to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.

As shown in figures 1, 2 and 3, the material taking device for the automatic rubber equipment comprises a mechanical arm mechanism 1 which is positioned on a vulcanizing machine and used for taking rubber sheets, wherein the mechanical arm mechanism 1 consists of a mechanical arm 2 which can move up and down, a material taking component which is positioned at the bottom of the mechanical arm 2 and used for taking finished rubber sheets, and a driving component which is used for driving the mechanical arm 2 to move up and down, the material taking component consists of a movable clamping hand unit 3 which is used for clamping the finished rubber sheets in a single-side way and can move transversely, a fixed clamping hand unit 4 which is used for clamping the finished rubber sheets in a single-side way, and an air blowing unit which is convenient for stripping the finished rubber sheets, the air blowing unit consists of an air cylinder 5, a plurality of air pipes 6 which are positioned on the air cylinder 5 and used for blowing and stripping the air cylinder 5, and a lifting air cylinder 7 which is used for controlling the air cylinder 5 to slightly move up and down, and a first driving unit and a second driving unit which are used for controlling the blowing unit and the movable clamping hand unit 3 to transversely move are respectively arranged at the bottom of the manipulator 2.

Principle of operation

The main cylinder of the vulcanizer descends, the tail cylinder extends out, the lower die is automatically moved to the designated position of the material to be taken, the movable gripper unit 3 and the fixed gripper unit 4 which are positioned on the bottom of the manipulator 2 are both in an open state, the manipulator 2 descends to the designated gripping position, the air blowing unit slightly moves up and down to enable the air pipe 6 and the movable gripper unit 3 to have a certain height difference (adjustable height), the movable gripper unit 3 clamps one side of the film, the fixed gripper unit 4 is still in the open state at the moment, the air blowing electromagnetic valve is automatically opened after clamping to enable the air blowing unit to work all the time, then the movable gripper unit 3 and the air blowing mechanism ascend to the designated gripping position, one side of the film is torn, the air pipe 6 blows to enable the film to be completely separated from the mold, and simultaneously the movable gripper unit 3 and the air blowing unit move transversely to the right limit position at a constant speed to enable the film to be completely separated from the mold, after the film is moved to the right limit position, the movable clamping hand unit 3 is not loosened, the film is returned to the left corresponding position according to the original moving motion track, the mechanical arm 2 moves downwards to the designated position, and the fixed clamping hand unit 4 clamps the right side of the film, so that the whole film is in a horizontal and flat state and integrally moves to the corresponding product stacking position.

In a further detail, the driving assembly is composed of a lifting guide rail 14, a servo motor 15 and a ball screw 16, wherein the lifting guide rail 14, the servo motor 15 and the ball screw 16 are located on the vulcanizing machine and used for the up-and-down lifting movement of the manipulator 2, and the manipulator 2 realizes the up-and-down lifting movement through the matching transmission of the servo motor 15 and the ball screw 16.

In further detail, the first driving unit and the second driving unit are composed of a synchronous belt 8, a driving motor 9 used for driving the synchronous belt 8 to move and a synchronous wheel 10, and the first driving unit and the second driving unit realize synchronous transverse movement of the blowing unit and the movable clamping hand assembly.

In further detail, the movable gripper unit 3 and the fixed gripper unit 4 are respectively composed of a clamping portion 11 for clamping one side of the rubber sheet, a driving cylinder 12 for mounting the clamping portion 11 and for driving the clamping portion 11 to work, and a mounting plate 13 for mounting the clamping portion 11 and the driving cylinder 12.

In further detail, the movable gripper unit 3 and the air blowing unit are respectively movably connected to the corresponding synchronous belts 8, and the movable gripper unit and the air blowing unit are driven to transversely move through the matching transmission of the corresponding driving motors and the synchronous belts. This moving means can effectively realize the product and demold completely under the unit assistance of blowing to at the uniform velocity lateral shifting, the product atress is even, is difficult for scrapping, has reduced the disability rate that the product got the material in-process, has improved its production quality, production efficiency and production output.

The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications, additions and substitutions for the specific embodiments described herein may be made by those skilled in the art without departing from the spirit of the invention or exceeding the scope of the invention as defined in the accompanying claims.

Claims

1. The material taking device for the automatic rubber equipment is characterized by comprising a mechanical arm mechanism (1) which is positioned on a vulcanizing machine and used for taking rubber sheets, wherein the mechanical arm mechanism (1) consists of a mechanical arm (2) capable of moving up and down, a material taking assembly which is positioned at the bottom of the mechanical arm (2) and used for taking finished rubber sheets and a driving assembly used for driving the mechanical arm (2) to move up and down, the material taking assembly consists of a movable clamping unit (3) which is used for clamping the finished rubber sheets in a single side and can move transversely, a fixed clamping unit (4) which is used for clamping the finished rubber sheets in a single side and an air blowing unit which is convenient for stripping the finished rubber sheets, the air blowing unit consists of an air cylinder (5), a plurality of air pipes (6) which are positioned on the air cylinder (5) and used for blowing stripping and a lifting air cylinder (7) which is used for controlling the air cylinder (5) to slightly move up and down, and a first driving unit and a second driving unit which are used for controlling the blowing unit and the movable clamping hand unit (3) to move transversely are respectively arranged at the bottom of the manipulator (2).

2. The material taking device for the automatic rubber equipment as claimed in claim 1, wherein the driving assembly consists of a lifting guide rail (14) which is positioned on the vulcanizing machine and is used for the up-and-down lifting movement of the manipulator (2), a servo motor (15) and a ball screw (16), and the up-and-down lifting movement of the manipulator (2) is realized through the matching transmission of the servo motor (15) and the ball screw (16).

3. The material taking device for the automatic rubber equipment as claimed in claim 1, wherein the first driving unit and the second driving unit are both composed of a synchronous belt (8), a driving motor (9) for driving the synchronous belt (8) to move and a synchronous wheel (10), and the synchronous transverse movement of the blowing unit and the movable gripper assembly is realized through the first driving unit and the second driving unit.

4. The material taking device for the automatic rubber equipment as claimed in claim 1, wherein the movable gripper unit (3) and the fixed gripper unit (4) are composed of a clamping part (11) for clamping one side of the rubber sheet, a driving cylinder (12) for installing the clamping part (11) and driving the clamping part (11) to work, and a mounting plate (13) for installing the clamping part (11) and the driving cylinder (12).

5. The material taking device for the automatic rubber equipment as claimed in claim 1, wherein the movable gripper unit (3) and the air blowing unit are movably connected to the corresponding synchronous belts (8) respectively, and the movable gripper unit (3) and the air blowing unit are driven to move transversely by the corresponding driving motors (9) and the synchronous belts (8) in a matching transmission manner.