CN217412333U

CN217412333U - High-order stop lamp LED lamp pay-off mechanism of lighting up

Info

Publication number: CN217412333U
Application number: CN202220681224.3U
Authority: CN
Inventors: 杨春; 马志清; 徐喆; 高佳挺
Original assignee: Ningbo Fuerda Smartech Co Ltd
Current assignee: Ningbo Fuerda Smartech Co Ltd
Priority date: 2022-03-25
Filing date: 2022-03-25
Publication date: 2022-09-13
Anticipated expiration: 2032-03-25

Abstract

The utility model belongs to auto lamp accessory processing field especially relates to a mechanism is lighted in pay-off of high-order stop lamp LED lamp, include: a work table; the feeding assembly is arranged on the workbench, and an LED lamp is placed on the feeding assembly and drives the LED lamp to do linear reciprocating motion along the workbench; the detection assembly is arranged on the workbench and positioned at the tail end of the feeding assembly, and is used for conducting lighting detection on the LED lamp when being electrified; and the adsorption component is arranged on the workbench, and absorbs the detected LED lamp and moves the LED lamp to the next procedure or scrap treatment. The utility model realizes continuous feeding through the feeding component, and ensures the working efficiency; the LED lamp is electrified and detected through the detection assembly, so that the damaged LED lamp is prevented from being riveted on the circuit board, and the quality of a finished product is ensured; and finally, the LED lamp after detection can be sucked up and moved to the next process through the adsorption assembly or moved to the scrapping treatment, so that the next process is facilitated, the quality of the LED lamp is ensured, and the quality of a finished product and the production efficiency are ensured.

Description

High-order stop lamp LED lamp pay-off mechanism of lighting up

Technical Field

The utility model belongs to auto lamp accessory processing field especially relates to a mechanism is lighted in pay-off of high-order stop lamp LED lamp.

Background

The brake lamps are generally arranged on two sides of the tail of the automobile, so that a rear vehicle can find the brake of a front vehicle in time and ensure the driving safety, and the high-level brake lamp is further arranged on the upper portion of the high-grade tail of the automobile, so that the rear-end driving vehicle can be better reminded, and the purpose of preventing rear-end accidents is achieved.

The production and processing of the high-mount stop lamp require multiple procedures such as circuit board shaping, resistor diode riveting, LED lamp riveting and the like, in the prior art, the riveting procedure of the LED lamp is mostly manual operation, but the manual operation easily causes uneven riveting quality; and can't detect the LED lamp at artifical riveting, can not guarantee the quality of LED lamp, can lead to appearing the high-order stop lamp defective products because the LED lamp can't light, cause the influence to the quality of product.

Disclosure of Invention

The utility model aims at having the above-mentioned problem to prior art, provided a high-order stop lamp LED lamp pay-off lighting mechanism that degree of automation is high and can detect the LED lamp.

In order to achieve the above purpose, the utility model adopts the following technical scheme:

the utility model provides a high-order stop lamp LED lamp pay-off mechanism of lighting, includes:

a work table;

the feeding assembly is arranged on the workbench, and the LED lamp is placed on the feeding assembly and is driven to do linear reciprocating motion along the workbench;

the detection assembly is arranged on the workbench and positioned at the tail end of the feeding assembly, and is used for conducting lighting detection on the LED lamp when being electrified;

and the adsorption component is arranged on the workbench, and absorbs the detected LED lamp and moves the LED lamp to the next procedure or scrap treatment.

The further technical scheme is as follows: the LED lamp feeding device is characterized in that the feeding assembly comprises an LED lamp rail and a feeding drive, a groove is formed in the middle of the LED lamp rail, a plurality of LED lamps are arranged in the groove, LED lamp pressing plates are arranged above two sides of the LED lamp rail, and the feeding drive drives the LED lamps to move in the LED lamp rail.

The further technical scheme is as follows: the detection assembly comprises a shifting drive, an LED lamp material receiving block and a clamping jaw drive, the LED lamp material receiving block is connected with the shifting drive, the clamping jaw drive is connected with the LED lamp material receiving block and located on the side face of the LED lamp material receiving block, the LED lamp material receiving block moves under the driving of the shifting drive, and the LED lamp material receiving block can be connected with the tail end of the LED lamp track in the moving process.

The further technical scheme is as follows: the LED lamp receiving block is internally provided with a groove corresponding to the shape of the LED lamp, and the size of the groove corresponds to the size of a single LED lamp.

The further technical scheme is as follows: the clamping jaws are arranged on two sides of the LED lamp material receiving block and provided with probes, and the probes penetrate through the LED lamp material receiving block to be electrically connected with the LED lamp when the clamping jaws are clamped.

The further technical scheme is as follows: and the LED lamp connecting block is also provided with a photosensitive sensor for detecting whether the LED lamp is lightened.

The further technical scheme is as follows: the adsorption component comprises a slide rail component arranged on the workbench, a bottom plate is arranged on the slide rail component, the slide rail component drives the bottom plate to do linear reciprocating motion along the left and right directions of the workbench, a horizontal pushing drive is arranged on the bottom plate, a lifting drive is connected on the horizontal pushing drive, the horizontal pushing drive drives the lifting drive to do reciprocating linear motion along the front and back directions of the workbench, a suction nozzle fixing plate is arranged on the lifting drive, a plurality of suction nozzles are arranged on the suction nozzle fixing plate, and the lifting drive drives the suction nozzle fixing plate to do linear reciprocating motion along the up and down directions of the workbench.

The further technical scheme is as follows: still be provided with the control module group on the bottom plate, be provided with control circuit in the control module group, pay-off subassembly, detection subassembly, absorption subassembly and photosensitive sensor all pass through control circuit control.

Compared with the prior art, the utility model discloses following beneficial effect has:

(1) the utility model provides a high-order stop lamp LED lamp pay-off lighting mechanism, including pay-off subassembly, detection module and absorption module, the pay-off subassembly realizes lasting pay-off, guarantees work efficiency; the detection assembly can be used for detecting the electrification of the LED lamp, so that the damaged LED lamp is prevented from being riveted on the circuit board, and the quality of a finished product is ensured; the adsorption component can suck the detected LED lamp and move the LED lamp to the next process, or move the LED lamp to the scrapping treatment, so that the next process is facilitated, the quality of the LED lamp is ensured, and the quality of finished products and the production efficiency are ensured.

(2) The LED lamp pressing plate arranged on the feeding assembly can limit the LED lamp in the LED lamp track, and the LED lamp can be stably conveyed by combining feeding driving, so that the production efficiency is ensured.

(3) The detection assembly comprises a shifting drive, an LED lamp receiving block and a clamping jaw drive, the shifting drive can drive the LED lamp receiving block to move, and an LED lamp to be detected on the LED lamp receiving block is separated from the whole tube LED, so that interference is avoided, and the detection accuracy is ensured; the jack catch drive drives the probe of both sides clamping jaw and the joint contact circular telegram of LED lamp both sides, detects the LED lamp to realize automated inspection through photosensitive sensor.

(4) The adsorption component realizes the movement of the suction nozzle fixing plate in multiple directions through the sliding rail component, the horizontal pushing drive and the lifting drive, the LED lamps in different positions are conveniently sucked up and moved to the next process, and automatic processing is realized.

Drawings

Fig. 1 is a schematic structural diagram of a preferred embodiment of the present invention.

Fig. 2 is a schematic structural diagram of a feeding assembly according to a preferred embodiment of the present invention.

Fig. 3 is a side view of the feeding assembly with the fixing plate removed in accordance with a preferred embodiment of the present invention.

Fig. 4 is a partially enlarged view of a point a in fig. 2.

Fig. 5 is a schematic structural view of an adsorption assembly according to a preferred embodiment of the present invention.

In the figure, 100, a workbench; 200. a feeding assembly; 210. an LED lamp track; 220. feeding driving; 230. an LED lamp pressing plate; 240. a fixed block; 300. a detection component; 310. displacement driving; 320. an LED lamp material receiving block; 330. claw driving; 340. a claw; 400. an adsorption component; 410. a slide rail assembly; 420. a base plate; 430. horizontally pushing and driving; 440. lifting and driving; 450. a suction nozzle fixing plate; 500. an LED lamp; 600. a control module.

Detailed Description

The following are specific embodiments of the present invention and the accompanying drawings are used to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.

It should be noted that all the directional indicators (such as upper, lower, left, right, front and rear … …) in the embodiment of the present invention are only used to explain the relative position relationship between the components, the motion situation, etc. in a specific posture (as shown in the drawings), and if the specific posture is changed, the directional indicator is changed accordingly.

As shown in FIGS. 1-5, a feeding and lighting mechanism for LED lamps of high-mount stop lamps comprises:

a work table 100;

the feeding assembly 200 is arranged on the workbench 100, and the LED lamp 500 is placed on the feeding assembly to drive the LED lamp 500 to do linear reciprocating motion along the workbench 100;

the detection assembly 300 is arranged on the workbench 100 and positioned at the tail end of the feeding assembly 200, and is used for conducting lighting detection on the LED lamp 500 when being electrified;

and the adsorption assembly 400 is arranged on the workbench 100, and sucks up the detected LED lamp 500 and moves the LED lamp to the next process or scrap treatment.

The utility model provides a high-order stop lamp LED lamp pay-off mechanism of lighting, including pay-off subassembly 200, detection component 300 and absorption component 400, pay-off subassembly 200 realizes lasting pay-off, guarantees work efficiency; the detection assembly 300 can carry out power-on detection on the LED lamp 500, so that the damaged LED lamp is prevented from being riveted on a circuit board, and the quality of a finished product is ensured; the adsorption component 400 can suck the detected LED lamp 500 and move the LED lamp to the next process, or move the LED lamp to the scrapping treatment, so that the next process is facilitated, the quality of the LED lamp is ensured, and the quality of finished products and the production efficiency are ensured.

Specifically, the feeding assembly 200 of the present embodiment drives the LED 500 to reciprocate linearly along the front-back direction of the worktable 100.

Preferably, the feeding assembly 200 includes an LED lamp rail 210 and a feeding driver 220, a groove is disposed in the middle of the LED lamp rail 210, a plurality of LED lamps 500 are disposed in the groove, an LED lamp pressing plate 230 is disposed above two sides of the LED lamp rail 210, and the feeding driver 220 drives the LED lamps 500 to move in the LED lamp rail 210.

In this embodiment, the LED lamp pressing plate 230 disposed on the feeding assembly 200 can limit the LED lamp 500 in the LED lamp track 210, and the feeding drive 220 can ensure that the LED lamp 500 can be stably conveyed, thereby ensuring the production efficiency.

Specifically, the feeding driver 220 in this embodiment is flat vibration, and a cushion block is arranged on the feeding driver 220 and connected with the LED lamp rail 210 through the cushion block; the end of the LED lamp rail 210 is provided with a fixing block 240 for fixing the whole tube LED lamp 500.

Preferably, the detection assembly 300 includes a displacement driver 310, an LED lamp connecting block 320 and a jaw driver 330, the LED lamp connecting block 320 is connected to the displacement driver 310, the jaw driver 330 is connected to the LED lamp connecting block 320 and located at a side of the LED lamp connecting block 320, the LED lamp connecting block 320 is moved by the displacement driver 310, and the LED lamp connecting block 320 can be connected to the end of the LED lamp rail 210 during the movement.

Specifically, the displacement driver 310 in this embodiment is disposed on the side of the LED lamp rail 210 through the supporting plate, and the displacement driver 310 drives the LED receiving block 320 to move linearly along the left and right directions of the workbench 100; in this embodiment, the initial position of the LED lamp connecting block 320 is connected to the LED lamp rail 210, and the LED lamp is fed to the LED lamp connecting block 320 under the action of the feeding driver 220;

further preferably, a groove corresponding to the shape of the LED lamp 500 is formed in the LED lamp connecting block 320, and the size of the groove corresponds to the size of the single LED lamp 500.

Further preferably, the jaw driver 330 is provided with jaws 340, the jaws 340 are located at two sides of the LED lamp connecting block 320 and are provided with probes, and the probes penetrate through the LED lamp connecting block 320 and are electrically connected with the LED lamp 500 when the jaws 340 are clamped.

Further preferably, a photosensitive sensor for detecting whether the LED lamp 500 is turned on is further disposed on the LED lamp receiving block 320.

In this embodiment, the detection assembly includes a shift driver 310, an LED lamp receiving block 320 and a jaw driver 330, the shift driver 310 can drive the LED lamp receiving block 320 to move, so as to separate the LED lamp 500 to be detected on the LED lamp receiving block 320 from the whole tube of LEDs, thereby avoiding interference and ensuring accurate detection; jaw drive 330 drives the probe of both sides clamping jaw and the contact circular telegram of the joint of LED lamp 500 both sides, detects LED lamp 500 to realize automated inspection through photosensitive sensor.

Specifically, in the groove in this embodiment, the bead of the LED lamp 500 is disposed downward, and the light sensor for light emission detection is disposed in the groove; an in-place detection sensor for detecting the LED lamp 500 is further arranged in the groove.

Preferably, the adsorption assembly 400 includes a slide rail assembly 410 disposed on the workbench, a bottom plate 420 is disposed on the slide rail assembly 410, the slide rail assembly 410 drives the bottom plate 420 to perform linear reciprocating motion along the left and right directions of the workbench 100, a horizontal pushing drive 430 is disposed on the bottom plate 420, a lifting drive 440 is connected to the horizontal pushing drive 430, the horizontal pushing drive 430 drives the lifting drive 440 to perform reciprocating linear motion along the front and back directions of the workbench 100, a suction nozzle fixing plate 450 is disposed on the lifting drive 440, a plurality of suction nozzles are disposed on the suction nozzle fixing plate 450, and the lifting drive 440 drives the suction nozzle fixing plate 450 to perform linear reciprocating motion along the up and down directions of the workbench 100.

In this embodiment, the suction assembly 400 realizes the movement of the suction nozzle fixing plate 450 in multiple directions through the sliding rail assembly 410, the horizontal pushing drive 430 and the lifting drive 440, so as to conveniently suck up the LED lamps 500 at different positions and move to the next process, thereby realizing automatic processing.

Specifically, the slide rail assembly 410 in this embodiment is horizontally disposed on the workbench 100 through a support plate, and a sensor for detecting the position of the LED lamp is disposed on the suction nozzle fixing plate 450, so as to facilitate alignment and absorption.

Preferably, a control module 600 is further arranged on the bottom plate 420, a control circuit is arranged in the control module 600, and the feeding assembly 200, the detection assembly 300, the adsorption assembly 400 and the photosensitive sensor are all controlled by the control circuit.

Specifically, the displacement drive 310, the jaw drive 330, the horizontal pushing drive 430, the lifting drive 440 and the suction nozzle in the embodiment are all pneumatically controlled, and a vacuum digital display meter connected with the control module 600 is further arranged in the control module.

When the utility model is used, a worker puts the LED lamp tube on the LED lamp track 210 through the fixing block 240, turns on the feeding drive 220, the LED lamp 500 moves in the LED lamp track 210, the two side edges of the LED lamp 500 are positioned between the LED lamp pressing plate 230 and the LED lamp track 210, and the LED lamp 500 is lighted and detected when moving to the detection component 300;

the LED receiving block 320 is connected with the tail end of the LED lamp track 210, when the LED lamp 500 is conveyed onto the LED lamp receiving block 320, a sensing element arranged on the LED lamp receiving block transmits a signal to the control module 600, the control module 600 controls the displacement driver 310 to drive the LED lamp receiving block 320 to move, so that the LED lamp receiving block is away from the LED lamp track 210, meanwhile, the feeding driver 220 stops acting, then the jaw driver 220 drives the jaws 340 to clamp two sides of the LED lamp receiving block 320, probes on the jaws extend into the LED receiving block 320 and are connected with electrodes of the LED lamp 500 to perform lighting detection on the LED lamp receiving block, meanwhile, the photosensitive sensor sends different signals to the control module 600 according to whether the LED lamp 500 is lighted, the control module 600 controls the adsorption module 400 to act, the detected LED lamp 500 is sucked up, the detection module 300 is reset, the next LDE lamp is waited to be detected, and the feeding driver 220 resumes acting;

when the LED lamp 500 is adsorbed, the horizontal pushing driver 430 drives the lifting driver 440 to move along the front and back direction of the workbench 100, the lifting driver 440 drives the suction nozzle fixing plate 450 to move along the up and down direction of the workbench 100, the suction nozzle is aligned to the LED lamp 500 and sucks up the LED lamp 500, after a certain number of LED lamps 500 are sucked up by the suction nozzle, the sliding rail assembly 410 drives the bottom plate 420 to move, the LED lamp 500 which does not pass the lighting detection is sent into a waste bin, or the LED lamp 500 which passes the lighting detection is moved to the next process, so that the lighting detection and the feeding work of the LED lamp 500 are completed.

It is noted that the description herein of "first," "second," "a," etc. is for descriptive purposes only and is not intended to indicate or imply relative importance or to implicitly indicate the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "a plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise. The terms "connected," "fixed," and the like are to be construed broadly, e.g., "fixed" may be a fixed connection, a removable connection, or an integral part; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.

In addition, the technical solutions between the embodiments of the present invention can be combined with each other, but it is necessary to be able to be realized by a person having ordinary skill in the art as a basis, and when the technical solutions are contradictory or cannot be realized, the combination of such technical solutions should be considered to be absent, and is not within the protection scope of the present invention.

The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications, additions and substitutions for the specific embodiments described herein may be made by those skilled in the art without departing from the spirit of the invention or exceeding the scope of the invention as defined in the accompanying claims.

Claims

1. The utility model provides a mechanism is lighted in pay-off of high-order stop lamp LED lamp which characterized in that includes:

a table (100);

the feeding assembly (200) is arranged on the workbench (100), and the LED lamp (500) is placed on the feeding assembly to drive the LED lamp (500) to do linear reciprocating motion along the workbench (100);

the detection assembly (300) is arranged on the workbench (100) and positioned at the tail end of the feeding assembly (200), and is used for conducting lighting detection on the LED lamp (500) when being electrified;

and the adsorption component (400) is arranged on the workbench (100), and is used for sucking up the detected LED lamp (500) and moving the LED lamp to the next process or scrapping treatment.

2. The LED lamp feeding and lighting mechanism of the high-mount stop lamp according to claim 1, wherein the feeding assembly (200) comprises an LED lamp rail (210) and a feeding driver (220), a groove is formed in the middle of the LED lamp rail (210), a plurality of LED lamps (500) are arranged in the groove, LED lamp pressing plates (230) are arranged above two sides of the LED lamp rail (210), and the feeding driver (220) drives the LED lamps (500) to move in the LED lamp rail (210).

3. The LED lamp feeding and lighting mechanism of the high-mount stop lamp as claimed in claim 2, wherein the detection assembly (300) comprises a displacement drive (310), an LED lamp receiving block (320) and a jaw drive (330), the LED lamp receiving block (320) is connected with the displacement drive (310), the jaw drive (330) is connected with the LED lamp receiving block (320) and is located on the side of the LED lamp receiving block (320), the LED lamp receiving block (320) is driven by the displacement drive (310) to move, and the LED lamp receiving block (320) can be connected with the end of the LED lamp rail (210) in the moving process.

4. The LED lamp feeding and lighting mechanism for the high mount stop lamp as claimed in claim 3, wherein a groove corresponding to the shape of the LED lamp (500) is formed in the LED lamp receiving block (320), and the size of the groove corresponds to the size of the single LED lamp (500).

5. The LED lamp feeding and lighting mechanism of the high-mount stop lamp as claimed in claim 3, wherein the jaw driver (330) is provided with jaws which are located at two sides of the LED lamp connecting block (320) and are provided with probes, and the probes penetrate through the LED lamp connecting block (320) to be electrically connected with the LED lamp (500) when the jaws are clamped.

6. The LED lamp feeding and lighting mechanism for the high-mount stop lamp as claimed in claim 3, wherein a photosensitive sensor for detecting whether the LED lamp (500) is lighted is further arranged on the LED lamp receiving block (320).

7. The LED lamp feeding and lighting mechanism of the high-mount stop lamp according to claim 6, adsorption component (400) is including setting up slide rail assembly (410) on the workstation, be provided with bottom plate (420) on slide rail assembly (410), slide rail assembly (410) drive bottom plate (420) do straight reciprocating motion along the left and right sides direction of workstation (100), be provided with horizontal push drive (430) on bottom plate (420), be connected with lift drive (440) on horizontal push drive (430), horizontal push drive (430) drive lift drive (440) do reciprocating linear motion along the fore-and-aft direction of workstation (100), be provided with suction nozzle fixed plate (450) on lift drive (440), be provided with a plurality of suction nozzle on suction nozzle fixed plate (450), lift drive (440) drive suction nozzle fixed plate (450) do straight reciprocating motion along the up-and-down direction of workstation (100).

8. The feeding and lighting mechanism for the LED lamp of the high mounted stop lamp as claimed in claim 7, wherein a control module (600) is further disposed on the bottom plate (420), a control circuit is disposed in the control module (600), and the feeding assembly (200), the detecting assembly (300), the adsorbing assembly (400) and the light sensor are all controlled by the control circuit.