CN212537576U - On-line detection material supplementing machine - Google Patents
On-line detection material supplementing machine Download PDFInfo
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- CN212537576U CN212537576U CN202022328759.6U CN202022328759U CN212537576U CN 212537576 U CN212537576 U CN 212537576U CN 202022328759 U CN202022328759 U CN 202022328759U CN 212537576 U CN212537576 U CN 212537576U
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Abstract
An online detection material supplementing machine comprises a rack, wherein a feeding mechanism, a lighting mechanism, a detection camera module, an online material supplementing mechanism, a material ejecting mechanism, a positioning mechanism and a discharging mechanism are sequentially arranged on the rack, the detection camera module is positioned above the online material supplementing mechanism and the material ejecting mechanism, and the positioning mechanism is positioned above the discharging mechanism; the utility model has the advantages of carry out automated inspection, efficiency is higher, the operation is more convenient, work load still less, the cost is lower to soft lamp area to can avoid the injury to operation personnel eyes.
Description
Technical Field
The utility model relates to a packaging technology field in the soft lamp area of COB especially relates to an on-line measuring feeder.
Background
The packaging process of the conventional COB soft lamp strip mainly comprises the following steps: the method comprises the steps of mounting a light-emitting component, curing, welding, detecting and sealing glue, wherein the detecting step mainly comprises the steps of manually lightening and detecting the COB lamp strip, and then manually supplementing materials to a non-light-emitting part. Whole testing process all is manual operation, and the cost that the operation consumes is higher, and the manual operation error is big moreover, leads to the defective rate of product also high, and in addition, manual operation is high to operating personnel's requirement, and the LED chip volume is little moreover, and long-time work is very big to operating personnel's eye injury.
Disclosure of Invention
The utility model aims at providing a carry out automated inspection, efficiency is higher, the operation is more convenient, work load still less, the cost is lower to soft lamp area to can avoid the on-line measuring feeding machine to the injury of operation personnel eyes.
In order to achieve the above purpose, the utility model adopts the following technical scheme: the on-line detection material supplementing machine comprises a rack, wherein a feeding mechanism, a lighting mechanism, a detection camera module, an on-line material supplementing mechanism, a material ejecting mechanism, a positioning mechanism and a discharging mechanism are sequentially arranged on the rack, the detection camera module is positioned above the on-line material supplementing mechanism and the material ejecting mechanism, and the positioning mechanism is positioned above the discharging mechanism; when the flexible lamp strip detection device is used, the flexible lamp strip is placed on the feeding mechanism, passes through the lighting mechanism and the ejection mechanism, and enters the discharging mechanism, the top plate of the ejection mechanism is jacked up, the lighting mechanism lights the flexible lamp strip, the detection camera module detects the flexible lamp strip, if the flexible lamp strip is completely lighted, the discharging mechanism pulls the lamp strip to move backwards and continue to detect, if the flexible lamp strip is not lighted, the machine station gives an alarm, the online material supplementing mechanism is manually used for supplementing material, after the material supplementing, the detection camera module detects the abnormally treated flexible lamp strip again, and after the flexible lamp strip is completely lighted, the discharging mechanism pulls the lamp strip to move backwards; if the sample is unlit, feeding is continued until all the sample is lit.
As an improvement of the utility model, the on-line material supplementing mechanism comprises a moving module, a heating module arranged on the moving module, a material pressing module and a microscopic module, and a material passing platform with a first through groove extending along the Y-axis direction, the moving module can drive the heating module, the material pressing module and the microscopic module to move along the X-axis direction simultaneously, the moving module can drive the heating module, the material pressing module and the microscopic module, and the material passing platform moves along the Y-axis direction simultaneously, the heating module is positioned below the material passing platform, the material pressing module is positioned above the material passing platform, a connecting line of the heating module and the material pressing module is vertical to the material passing platform and penetrates through the first through groove, the heating module and the pressing module can move up and down along the vertical direction, and the lens of the microscopic module can keep seeing the materials at the heating module and the pressing module.
As an improvement of the utility model, the moving module comprises an X-axis moving unit, a U-shaped moving support which is positioned on the X-axis moving unit and can be driven by the X-axis moving unit to move along the X-axis, a Y-axis moving unit which is positioned in the U-shaped moving support, an L-shaped moving support, and an operating platform with an operating window, the heating module and the pressing module are positioned in the range of the operating window, one end of the transverse plate of the L-shaped moving support is inserted into the U-shaped moving support and positioned on the Y-axis moving unit, the heating module is positioned on the transverse plate of the L-shaped moving support, the L-shaped moving support can be driven by the Y-axis moving unit to move along the Y-axis direction relative to the U-shaped moving support, the pressing platform is positioned at the opening of the U-shaped moving support, a guide rod is arranged above the pressing platform, the pressing module is arranged on the guide rod and can move along the guide rod in the Y-axis direction, the operating platform is supported by the pressing module and the upper end of the vertical plate of the L-shaped support, the microscopic module is installed on the operating platform, and the lens of the microscopic module shines into the heating module and the pressing module through the operating window.
As the utility model discloses an improvement, detection camera module is including being located the mechanism of moving in the frame, first Y to adjusting pole, first Z to adjusting pole, first connecting block, AOI detection camera and detection lens cone, first Y is in to adjusting the pole setting the mechanism of moving is last, first Y to adjusting the pole through first connecting block with first Z is to adjusting the pole and link to each other, AOI detection camera sets up first Z is to adjusting on the pole, the detection lens cone sets up AOI detection camera lens department. .
As the utility model discloses an improvement, lighting mechanism includes the pedestal to and be located the second on the pedestal and cross the flitch, light mechanism cylinder, vertical guide rail, slide, elbow clamp, probe fixing base and probe, the second is crossed the flitch and is located on the pedestal, the probe is fixed in on the probe fixing base, the probe fixing base passes through the elbow clamp and installs on the slide, the slide with the guide rail matches to can be under the effect of lighting mechanism cylinder, remove along vertical direction along the guide rail.
As an improvement of the utility model, positioning mechanism includes the positioning mechanism base, is located second Z on the positioning mechanism base to adjusting pole, second Y to adjusting pole, second connecting block, second CCD camera, positioning lens cone and lens cone fixing base, second Y passes through to adjusting the pole the second connecting block with second Z is to adjusting the pole connection, the lens cone fixing base install in second Y is to adjusting on the pole, the positioning lens cone is fixed in on the lens cone fixing base, the second CCD camera is located the positioning lens cone top, just the camera lens of second CCD camera links to each other with the positioning lens cone.
As the utility model discloses an improvement, liftout mechanism includes liftout cylinder, liftout main tributary seat, roof, a plurality of linear bearing to and a plurality of guide post, the roof is located the top of liftout main tributary seat, it is a plurality of linear bearing install in on the liftout main tributary seat, it is a plurality of the guide post one-to-one in linear bearing passes linear bearing is connected with the roof.
As the utility model discloses an improvement, feed mechanism includes preceding U type feed chute, feeding support, is located feeding platform on the feeding support, is located feeding platform both sides and edge two feeding tracks, the feeding that feeding platform's length direction set up compress tightly unit and pinch roller unit, feeding platform with the flitch meets mutually is crossed to the second, preceding U type feed chute is located one side of feeding support, and with the feeding platform intercommunication, the feeding compresses tightly unit and pinch roller unit and all establishes on the feeding support, during operation, the feeding compresses tightly the unit and is used for compressing tightly or unclamp and be located material on the feeding platform.
As the utility model discloses an improvement, the feeding compresses tightly the unit and compresses tightly the support, is located including locating the feeding on two feeding tracks respectively the feeding compresses tightly two feeding on the support and compresses tightly the power supply to and the feeding presses the claw, the feeding compresses tightly the power supply and is used for the drive the feeding presses the claw to be close to or keep away from thereby feeding platform is used for compressing tightly or loosens the material on the feeding platform.
As the utility model discloses an improvement, discharge mechanism includes back U type blown down tank, discharging support, is located discharging platform on the discharging support, is located discharging platform both sides and edge two ejection of compact tracks, the ejection of compact that discharging platform's length direction set up compress tightly the unit, and are located just can follow on the discharging support the slip clamp material unit that discharging track length direction removed, back U type blown down tank is located one side of discharging support, and with discharging platform intercommunication, the ejection of compact compresses tightly the unit and establishes on the discharging support.
The utility model comprises a frame, wherein a feeding mechanism, a lighting mechanism, a detection camera module, an online material supplementing mechanism, a material ejecting mechanism, a positioning mechanism and a discharging mechanism are arranged in the frame in sequence, the detection camera module is positioned above the online material supplementing mechanism and the material ejecting mechanism, and the positioning mechanism is positioned above the discharging mechanism; when the utility model is used, the soft lamp strip is placed on the feeding mechanism, passes through the lighting mechanism and the ejection mechanism to enter the discharging mechanism, the positioning lens barrel of the positioning mechanism ensures that the identification point can be seen, the top plate of the ejection mechanism is jacked up to make the soft lamp strip level with the discharging mechanism and the feeding mechanism, the lighting mechanism lights the soft lamp strip, the detection camera module detects the soft lamp strip, if the soft lamp strip is completely lighted, the discharging mechanism pulls the lamp strip to move backwards and continue to detect, if the soft lamp strip is not lighted, the machine alarms, and the material supplement (crystal supplement, resistance supplement, and other components and parts) needs to be manually processed; during material supplementing, a material ejecting cylinder of the material ejecting mechanism automatically descends, a traveling button is pressed down, the traveling platform is moved to a non-lighted position by means of a microscope of the online material supplementing mechanism, the traveling button is released, a crystal supplementing button is pressed down, and a heating module of the online material supplementing mechanism heats the non-lighted light-emitting component so as to supplement materials; after the material supplement is finished, the crystal supplement button resets, and the traveling platform is moved to the leftmost reset position by pressing the traveling button; the detection camera module detects the abnormal soft lamp strip again, and after the detection camera module is completely lightened, the lamp strip is pulled by the discharging mechanism to move backwards; if the non-lighting is available, feeding materials continuously until all the lighting is available; the utility model has the advantages of carry out automated inspection, efficiency is higher, the operation is more convenient, work load still less, the cost is lower to soft lamp area to can avoid the injury to operation personnel eyes.
Drawings
Fig. 1 is a schematic perspective view of an embodiment of the present invention;
FIG. 2 is a front view of FIG. 1;
FIG. 3 is a schematic perspective view of the on-line feeding mechanism of FIG. 1.
Fig. 4 is a schematic view of the structure of fig. 3 from another perspective.
Fig. 5 is a schematic perspective view of the traveling module and the pressing module in fig. 4.
Fig. 6 is a schematic perspective view of fig. 5 with the operation platform installed.
Fig. 7 is a schematic perspective view of the heating module of fig. 4.
Fig. 8 is a schematic perspective view of the micromodule of fig. 4.
FIG. 9 is a schematic perspective view of a detection camera module;
fig. 10 is a perspective view of the lighting mechanism;
FIG. 11 is a perspective view of the positioning mechanism;
FIG. 12 is a schematic perspective view of the ejector mechanism;
FIG. 13 is a schematic perspective view of the feeding mechanism;
fig. 14 is a partially exploded perspective view of the discharging mechanism.
Detailed Description
The invention will be further described with reference to the accompanying drawings and specific embodiments:
referring to fig. 1 to 14, fig. 1 to 14 disclose an embodiment of an online detection feeder, which includes a frame 2, the frame 2 is sequentially provided with a feeding mechanism 1, a lighting mechanism 3, a detection camera module 4, an online feeder mechanism 5, a material ejecting mechanism 6, a positioning mechanism 7 and a discharging mechanism 8, the frame 2 is provided with a control panel 29, the detection camera module 4 is located above the online feeder mechanism 5 and the material ejecting mechanism 6, and the positioning mechanism 7 is located above the discharging mechanism 8; the utility model discloses when using, place the soft lamp area to feed mechanism 1, and pass lighting mechanism 3, liftout mechanism 6 gets into discharge mechanism 8, the locating lens cone 76 of locating mechanism 7 guarantees to see the identification point, the roof 63 jack-up of liftout mechanism 6 makes soft lamp area and discharge mechanism 3 and feed mechanism 1 parallel and level, light soft lamp area (not shown in the figure) by lighting mechanism 3, detect soft lamp area by detecting camera module 4, if soft lamp area is all lighted, discharge mechanism 8 stimulates the lamp area to move the position backward and continue to detect, if soft lamp area has not lighted, the board is reported to the police, need the manual work to handle the feed supplement (benefit brilliant, mend resistance, other components and parts); during material supplement, the material ejecting cylinder 61 of the material ejecting mechanism 6 automatically descends, the platform moving button 57 is pressed, the moving platform 55 is moved to the unlighted position by means of the microscope of the online material supplementing mechanism 5, the platform moving button 57 is released, the crystal supplementing button 58 is pressed, and the heating module 52 of the online material supplementing mechanism 5 heats the unlighted light-emitting component so as to supplement materials; after the material supplement is finished, the crystal supplement button resets, and the moving platform 55 is moved to the leftmost reset position by pressing the moving button; the detection camera module 4 detects the abnormal soft lamp strip again, and after the lamp strip is completely lightened, the discharge mechanism 8 pulls the lamp strip to move backwards; if the non-lighting is available, feeding materials continuously until all the lighting is available;
in the present invention, preferably, the online feeding mechanism 5 (as shown in fig. 3 to 8) includes a moving module 51, a heating module 52, a pressing module 53, a microscopic module 54 disposed on the moving module 51, and a feeding platform 55 having a first through groove 551 extending along the Y-axis direction, the moving module 51 can drive the heating module 52, the pressing module 53, and the microscopic module 54 to move along the X-axis direction simultaneously, the moving module 51 can drive the heating module 52, the pressing module 53, the microscopic module 54, and the feeding platform 55 to move along the Y-axis direction simultaneously, the heating module 52 is located below the feeding platform 55, the pressing module 53 is located above the feeding platform 55, a connection line of the heating module 52 and the pressing module 53 is perpendicular to the feeding platform 55 and passes through the first through groove 551, both the heating module 52 and the pressing module 53 can move up and down along the vertical direction, the lens of the microscopy module 54 holds the material visible at the heating module 52 and the swaging module 53.
In the present invention, preferably, the moving module 51 includes an X-axis moving unit 511, a u-shaped moving support 512 located on the X-axis moving unit 511 and capable of being driven by the X-axis moving unit 511 to move along the X-axis, a Y-axis moving unit 513 located in the u-shaped moving support 512, an L-shaped moving support 515, and an operating platform 514 having an operating window 5140, the heating module 52 and the pressing module 53 are located within the operating window 5140, one end of a transverse plate 5158 of the L-shaped moving support 515 is inserted into the u-shaped moving support 512 and located on the Y-axis moving support 513, specifically, a side plate of the u-shaped moving support 512 is provided with a second through groove 5120, one end of the transverse plate 5158 of the L-shaped moving support 515 is inserted into the second through groove 5120 to enter into the u-shaped moving support 512, the u-shaped moving module 52 is located on the transverse plate 5158 of the L-shaped moving support 515, the L-shaped moving support 515 can be driven by a Y-axis moving unit 513 to move along the Y-axis direction relative to the u-shaped moving support 512, the feeding platform 55 is located at the opening of the u-shaped moving support 512, a guide rod 552 is arranged above the feeding platform 55, the pressing module 53 is mounted on the guide rod 552 and can move along the guide rod 552 in the Y-axis direction, the operating platform 514 is supported by the pressing module 53 and the upper end of the riser 5159 of the L-shaped support 515, the microscope module 54 is mounted on the operating platform 514, and the lens of the microscope module 54 shines into the heating module 52 and the pressing module 53 through the operating window 5140. When the Y-axis cylinder 5133 is driven, the L-shaped moving support 515 moves along the Y-axis direction relative to the u-shaped moving support 512, the heating module 52 and the operation platform 514 on the L-shaped moving support 515 move synchronously along the Y-axis direction, and the microscope module 54 on the operation platform 514 also moves synchronously along the Y-axis direction, so that the pressing module 53 also moves synchronously along the Y-axis direction because the pressing module 53 is fixed to the operation platform 514, and thus the material on the soft lamp strip in the Y-axis direction can be operated.
The utility model discloses in, it is preferred, operation platform 514 passes through the fastener to be fixed press on the riser 5159 of material module 53 and L type support 515, work as when L type migration support 515 removed along the Y axle direction, operation platform 514 also removed thereupon to the material of Y axle direction is operated and is handled on the soft lamp area.
The utility model discloses in, it is preferred, X axle removes unit 511 includes X axle guide rail 5111, the X axle slider 5112 that matches with this X axle guide rail 5111 to and be used for driving X axle cylinder 5113 that X axle slider 5112 removed, X axle slider 5112 install in U type removal support 512 lower surface.
The utility model discloses in, it is preferred, Y axle mobile unit 513 includes Y axle guide rail 5131, the Y axle slider 5132 that matches with this Y axle guide rail 5131 to and be used for driving Y axle cylinder 5133 that Y axle slider 5132 removed, Y axle slider 5132 install in the lower surface of diaphragm 5158 of L type support 515 that moves.
The utility model discloses in, it is preferred, heating module 52 includes heating module cylinder 521, heating main seat 522 to and heating rod 523, heating rod 523 is located in heating main seat 522, heating module cylinder 521 is used for the drive heating main seat 522 rises or descends to be close to or keep away from press die block 53, and is specific, in this embodiment, still include heating module base 525 and heat insulating block 524, heat insulating block 524 sets up between heating module cylinder 521 and the heating main seat 522, heat insulating block 524 plays thermal-insulated effect, prevents that heating module cylinder 521 from overheated. The heating module cylinder 521 is mounted on the horizontal plate 5158 of the L-shaped moving bracket 515 through a heating module base 525.
The utility model discloses in, it is preferred, press material module 53 to include and press material seat 530, press material cylinder 531 and pressure flitch 532 to install press on the material seat 530, press material seat 530 to wear to establish on the guide bar 552, and can follow guide bar 552 removes along the Y axle direction, press material cylinder 531 to be used for the drive press flitch 532 to descend or rise to be close to or keep away from heating module 52.
The utility model discloses in, it is preferred, still be equipped with the first button 561 that is used for controlling heating module cylinder 521 and presses material cylinder 531 work to and be used for controlling the second button 562 of X axle cylinder 5113 and Y axle cylinder 5133 work.
In the utility model discloses, it is preferred, microscopic module 54 includes support 541, adjusts seat 542, installs light source 543, first lens cone 544 and first CCD camera 545 on adjusting seat 542, first lens cone 544 is located the lower extreme of first CCD camera 545, light source 543 is located the lower extreme of first lens cone 544, adjust seat 542 install in on the support 541, just adjust seat 542 can follow support 541 reciprocates.
The utility model discloses when using, online feed supplement mechanism 5's working process does: the soft lamp strip penetrates through the material passing platform 55, the moving module 51 is started, the X-axis cylinder 5113 and the Y-axis cylinder 5133 are opened, the heating module 52 can move along the X, Y axis direction, the microscope module 54 and the material pressing module 53 also move along the X, Y axis direction simultaneously, the heating module 52 moves to a required position, then the X-axis cylinder 5113 and the Y-axis cylinder 5133 are closed, the heating module 52, the microscope module 54 and the material pressing module 53 are fixed, the heating module cylinder 521 is started, the heating module cylinder 521 drives the heating main base 522 to ascend, the material pressing cylinder drives the material pressing plate 532 to move downwards, the material pressing plate 532 and the heating main base 522 tightly press and heat the soft lamp strip, when the soft lamp strip contacts the heating main base, the welding agent on the soft lamp strip is melted, then the unlighted light-emitting component 522 is manually removed, the welding agent is replaced, and a new light-emitting component 531 is placed at the position, the soft lamp strip is electrified, so that a newly placed luminous element can shine, after the soft lamp strip is completed, the heating module cylinder 521 drives the heating main base 522 to descend, meanwhile, the material pressing cylinder 531 drives the material pressing plate 532 to move upwards, the soft lamp strip is loosened, the soft lamp strip can move forwards in the X-axis direction, and then the mechanism supplements the next bad material in the X-axis direction; alternatively, the stage 514 may continue to move in the Y-axis direction to feed the next defect in the Y-axis direction. The utility model discloses the structure is simpler, and is lower to workman's requirement, and the feed supplement location is accurate moreover, and the feed supplement is fast, and feed supplement efficiency is higher.
The utility model discloses in, it is preferred, detection camera module 4 (as shown in fig. 9) is including being located the mechanism of moving 41, first Y on frame 2 to adjusting pole 42, first Z to adjusting pole 43, first connecting block 40, AOI detection camera 44, detection lens cone 45 to and detect display 46, first Y is to adjusting pole 42 setting and is in move on the mechanism 41, first Y to adjusting pole 42 through first connecting block 40 with first Z is to adjusting pole 43 and linking to each other, AOI detection camera 44 sets up on the pole 43 is adjusted to first Z, detection lens cone 45 sets up AOI detection camera 44 camera lens department. After soft lamp area circular telegram, light emitting component lights, AOI detects camera 44 and is fixed in line moving mechanism 41, by moving motor 46 drive, at first programs light emitting component, and light emitting component that will detect falls into several, detects alone, and AOI detects camera 44 and detects one of them, the utility model discloses in, the testing result shows detect on the display 46, whether light through contrast luminance detection, detect another piece after detecting and accomplish, set for all detections of within range until accomplishing, if have not bright then board warning, if all bright then carry out next scope and detect.
The utility model discloses in, it is preferred, lighting mechanism 3 (as shown in fig. 10) includes pedestal 31 to and be located the second on pedestal 31 and cross flitch 32, lighting mechanism cylinder 33, vertical guide rail 34, slide 35, elbow clamp 36, probe fixing base 37 and probe 38, second is crossed flitch 32 and is located on pedestal 31, probe 38 is fixed in on probe fixing base 37, probe fixing base 37 is installed on slide 35 through the elbow clamp, slide 35 with guide rail 34 matches to can be under lighting mechanism cylinder 33's effect, along guide rail 34 along vertical direction removal. The operation of the lighting mechanism 3 is: the soft lamp strip passes through the second material passing plate 32, the lighting switch 30 is pressed, the lighting mechanism cylinder 33 drives the sliding plate 35 to slide downwards, so that the probe 38 moves downwards, the probe 38 is electrified, the probe 38 is connected to a lighting circuit of a light-emitting component to light the light-emitting component, and after detection is finished, the lighting mechanism cylinder 33 drives the probe 38 to lift up, and the lighting circuit is disconnected.
In the utility model, it is preferred, positioning mechanism 7 (as shown in fig. 11) still includes positioning mechanism base 71, is located second Z on positioning mechanism base 71 to adjusting pole 72, second Y to adjusting pole 73, second connecting block 74, second CCD camera 75, lens cone fixing base 77 to and location display 78, second Y passes through to adjusting pole 73 second connecting block 74 with second Z is to adjusting pole 72 and connecting, lens cone fixing base 77 install in second Y is to adjusting on the pole 73, positioning lens cone 76 is fixed in on the lens cone fixing base 77, second CCD camera 75 is located the location 76 top, just second CCD camera 75's camera lens links to each other with positioning lens cone 76. The working process of the positioning mechanism 7 is as follows: when the soft lamp belt passes through the positioning lens cone 76 of the positioning mechanism 7, a point to be positioned on the soft lamp belt is set, after the following discharging mechanism 8 pulls the soft lamp belt to move for a set distance, the 2 nd positioning point appears under the positioning lens cone 76, specifically, the positioning point is displayed on the positioning display 78, when the 2 nd positioning point coincides with the 1 st set point, the same set distance is moved when the discharging mechanism 8 moves next time, and when the 2 nd positioning point deviates from the 1 st positioning point, the distance moved by the discharging mechanism 8 next time is compensated according to the deviation distance. The offset is large, the next movement can compensate the offset, and the purpose of accurate positioning is achieved.
The utility model discloses in, it is preferred, liftout mechanism 6 (as shown in fig. 12) still includes liftout cylinder 61, liftout main base 62, a plurality of linear bearing 64 to and a plurality of guide post 65, roof 63 is located the top of liftout main base 62, it is a plurality of linear bearing 64 install in on the liftout main base 62, it is a plurality of guide post 65 one-to-one in linear bearing 64 passes linear bearing 64 is connected with roof 63. During operation, the ejector cylinder 61 works, and the top plate 63 of the ejector mechanism 6 is jacked up, so that the soft lamp strip is flush with the discharging mechanism 3 and the feeding mechanism 1, and the soft lamp strip can pass through the ejector cylinder. During material supplementing, the material ejecting cylinder 61 of the material ejecting mechanism 6 automatically descends, and the top plate 63 also descends.
The utility model discloses in, it is preferred, feed mechanism 1 (as shown in fig. 13) includes preceding U type feed chute 11, feeding support 12, is located feeding platform 13 on feeding support 12, is located feeding platform 13 both sides and edge two feeding tracks 14, the feeding that feeding platform 13's length direction set up compress tightly unit 15 and pinch roller unit 16, preceding U type feed chute 11 is located one side of feeding support 12, and with feeding platform 13 intercommunication, the feeding compresses tightly unit 15 and pinch roller unit 16 and all establishes on feeding support 12, the during operation, the feeding compresses tightly unit 15 and is used for compressing tightly or unclamps and is located material on the feeding platform 13. And a front end inductor 19 is arranged on the front U-shaped feeding groove 11.
Preferably, still include pinch roller unit 16, pinch roller unit 16 includes pinch roller drive power supply, pinch roller 162 and bracing piece 163, pinch roller 162 establishes on bracing piece 163, bracing piece 163 crosses feeding platform 13 and fixes on feeding support 12. The number of the pressing wheels 162 is several, a predetermined interval is formed between two adjacent pressing wheels 162, and the pressing wheels 162 are pressed on non-component areas (i.e. areas without die bonding or die bonding, so as not to crush components) of the material.
The utility model discloses in, it is preferred, the feeding compresses tightly unit 15 and compresses tightly support 151, is located including locating the feeding on two feeding tracks 14 respectively the feeding compresses tightly two feeds on the support 151 and compresses tightly power supply 152 to and the feeding presses claw 153, the feeding compresses tightly power supply 152 and is used for the drive the feeding presses claw 153 to be close to or keep away from thereby feeding platform 13 is used for compressing tightly or unclamping the material on the feeding platform 13.
The utility model discloses in, preferentially, discharge mechanism 8 (as shown in fig. 14) includes back U type blown down tank 81, ejection of compact support 82, is located ejection of compact platform 83 on ejection of compact support 82, is located ejection of compact platform 83 both sides and edge two ejection of compact track 84, the ejection of compact that ejection of compact platform 83's length direction set up compress tightly unit 85, and be located on ejection of compact support 82 and can follow the slip clamp material unit 86 that ejection of compact track 84 length direction removed, back U type blown down tank 81 is located one side of ejection of compact support 82, and with ejection of compact platform 83 intercommunication, the ejection of compact compresses tightly unit 85 and establishes on ejection of compact support 82. In this embodiment, the rear U-shaped discharging chute 81 is provided with a rear end inductor 810.
In this embodiment, the discharging compacting unit 85 and the feeding compacting unit 15 have the same structure, and are not described in detail herein.
The utility model discloses in, it is preferred, ejection of compact platform 83 has start position 831 and return to zero position 832, the ejection of compact compresses tightly unit 85 and is located start position 831 department, slip clamp material unit 86 round trip in start position 831 and return to zero position 832. In this embodiment, the distance between the start bit 831 and the return-to-zero bit 832 is set to the length of one temperature zone.
The utility model discloses in, it is preferred, slip clamp material unit 86 includes slip drive power supply 861, linear guide 862, with this linear guide 862 complex slider 863, mount pad 864, clamp material power supply 865 and elastic clamping jaw 867, linear guide 862 follows ejection of compact track 84 sets up on ejection of compact support 82, slider 863 sets up the mount pad 864 bottom, clamp material power supply 865 sets up on the mount pad 864, clamp material power supply 865 can drive elastic clamping jaw 867 is closed or opens to the realization is pressed from both sides tightly or is loosened the material.
Various other modifications and changes may be made by those skilled in the art based on the above-described technical solutions and concepts, and all such modifications and changes are intended to fall within the scope of the claims.
Claims (10)
1. The on-line detection material supplementing machine is characterized by comprising a rack (2), wherein a feeding mechanism (1), a lighting mechanism (3), a detection camera module (4), an on-line material supplementing mechanism (5), a material ejecting mechanism (6), a positioning mechanism (7) and a discharging mechanism (8) are sequentially arranged on the rack (2), the detection camera module (4) is positioned above the on-line material supplementing mechanism (5) and the material ejecting mechanism (6), and the positioning mechanism (7) is positioned above the discharging mechanism (8); when the device is used, the soft lamp strip is placed on the feeding mechanism (1), penetrates through the lighting mechanism (3) and the ejection mechanism (6) and enters the discharging mechanism (8), a top plate (63) of the ejection mechanism (6) is jacked up, the lighting mechanism (3) lights the soft lamp strip, the detection camera module (4) detects the soft lamp strip, if the soft lamp strip is completely lighted, the discharging mechanism (8) pulls the lamp strip to move backwards and continue to detect, if the soft lamp strip is not lighted, the machine station gives an alarm, the online material supplementing mechanism (5) is used manually for supplementing material, after the material is supplemented, the detection camera module (4) detects the abnormal soft lamp strip again, and after the soft lamp strip is completely lighted, the discharging mechanism (8) pulls the lamp strip to move backwards; if the sample is unlit, feeding is continued until all the sample is lit.
2. The online detection feeding machine according to claim 1, wherein the online feeding mechanism (5) comprises a moving module (51), a heating module (52) arranged on the moving module (51), a pressing module (53), a microscope module (54), and a feeding platform (55) with a first through groove (551) extending along the Y-axis direction, the moving module (51) can drive the heating module (52), the pressing module (53) and the microscope module (54) to move along the X-axis direction simultaneously, the moving module (51) can drive the heating module (52), the pressing module (53), the microscope module (54) and the feeding platform (55) to move along the Y-axis direction simultaneously, the heating module (52) is positioned below the feeding platform (55), the pressing module (53) is positioned above the feeding platform (55), and a connecting line of the heating module (52) and the pressing module (53) is perpendicular to the feeding platform (55) and passes through the second through groove (551) And the through groove (551) can enable the heating module (52) and the pressing module (53) to move up and down in the vertical direction, and the lens of the microscopic module (54) can keep the materials at the heating module (52) and the pressing module (53) visible.
3. The on-line detecting feeder according to claim 2, wherein the moving module (51) comprises an X-axis moving unit (511), a u-shaped moving support (512) located on the X-axis moving unit (511) and driven by the X-axis moving unit (511) to move along the X-axis, a Y-axis moving unit (513) located in the u-shaped moving support (512), an L-shaped moving support (515), and an operating platform (514) having an operating window (5140), the heating module (52) and the pressing module (53) are located in the range of the operating window (5140), one end of a transverse plate (5158) of the L-shaped moving support (515) is inserted into the u-shaped moving support (512) and located on the Y-axis moving unit (513), the heating module (52) is located on a transverse plate (5158) of the L-shaped moving support (515), and the L-shaped moving support (515) is driven by the Y-axis moving unit (513) along the Y-axis moving direction relative to the u-shaped moving unit (513), and the L-shaped moving support (515) is located on the Y-axis moving unit (513) The U-shaped moving support (512) moves, the material passing platform (55) is positioned at the opening of the U-shaped moving support (512), a guide rod (552) is arranged above the material passing platform (55), the pressing module (53) is installed on the guide rod (552) and can move along the guide rod (552) in the Y-axis direction, the operating platform (514) is supported by the pressing module (53) and the upper end of a vertical plate (5159) of the L-shaped support (515), the microscope module (54) is installed on the operating platform (514), and the lens of the microscope module (54) shines into the heating module (52) and the pressing module (53) through an operating window (5140).
4. The on-line detecting and feeding machine according to any one of claims 1 to 3, wherein the detecting camera module (4) comprises a moving mechanism (41) on the frame (2), a first Y-direction adjusting rod (42), a first Z-direction adjusting rod (43), a first connecting block (40), an AOI detecting camera (44) and a detecting lens barrel (45), the first Y-direction adjusting rod (42) is arranged on the moving mechanism (41), the first Y-direction adjusting rod (42) is connected with the first Z-direction adjusting rod (43) through the first connecting block (40), the AOI detecting camera (44) is arranged on the first Z-direction adjusting rod (43), and the detecting lens barrel (45) is arranged at the lens of the AOI detecting camera (44).
5. The online detection feeder according to any one of claims 1 to 3, wherein the lighting mechanism (3) comprises a base body (31), and a second material passing plate (32) located on the base body (31), a lighting mechanism cylinder (33), a vertical guide rail (34), a sliding plate (35), an elbow clamp (36), a probe fixing seat (37) and a probe (38), the second material passing plate (32) is located on the base body (31), the probe (38) is fixed on the probe fixing seat (37), the probe fixing seat (37) is installed on the sliding plate (35) through the elbow clamp, and the sliding plate (35) is matched with the guide rail (34) and can move along the guide rail (34) in the vertical direction under the action of the lighting mechanism cylinder (33).
6. The on-line detection feeding machine according to any one of claims 1 to 3, characterized in that the positioning mechanism (7) also comprises a positioning mechanism base (71), a second Z-direction adjusting rod (72), a second Y-direction adjusting rod (73), a second connecting block (74), a second CCD camera (75) and a lens cone fixing seat (77) which are arranged on the positioning mechanism base (71), the second Y-direction adjusting rod (73) is connected with the second Z-direction adjusting rod (72) through the second connecting block (74), the lens cone fixing seat (77) is arranged on the second Y-direction adjusting rod (73), the positioning lens cone (76) is fixed on the lens cone fixing seat (77), the second CCD camera (75) is located above the positioning column (76), and the lens of the second CCD camera (75) is connected with a positioning lens cone (76).
7. The online detection feeder according to any one of claims 1 to 3, characterized in that the ejection mechanism (6) further comprises an ejection cylinder (61), an ejection main base (62), a plurality of linear bearings (64), and a plurality of guide posts (65), the top plate (63) is located above the ejection main base (62), the plurality of linear bearings (64) are mounted on the ejection main base (62), and the plurality of guide posts (65) are in one-to-one correspondence with the linear bearings (64) and connected with the top plate (63) through the linear bearings (64).
8. The on-line detection feeding machine according to claim 5, characterized in that the feeding mechanism (1) comprises a front U-shaped feeding chute (11), a feeding bracket (12), a feeding platform (13) positioned on the feeding bracket (12), two feeding tracks (14) positioned at two sides of the feeding platform (13) and arranged along the length direction of the feeding platform (13), a feeding compaction unit (15) and a pinch roller unit (16), the feeding platform (13) is connected with the second material passing plate (32), the front U-shaped feeding groove (11) is positioned at one side of the feeding bracket (12), and is communicated with the feeding platform (13), the feeding compaction unit (15) and the pinch roller unit (16) are both arranged on the feeding bracket (12), when in work, the feeding compaction unit (15) is used for compacting or loosening the materials on the feeding platform (13).
9. The on-line detection feeding machine according to claim 8, characterized in that: the feeding compaction unit (15) comprises feeding compaction supports (151) arranged on the two feeding tracks (14) respectively, two feeding compaction power sources (152) positioned on the feeding compaction supports (151), and feeding compaction claws (153), wherein the feeding compaction power sources (152) are used for driving the feeding compaction claws (153) to be close to or far away from the feeding platform (13) so as to be used for compacting or loosening materials on the feeding platform (13).
10. The on-line detection feeding machine according to claim 9, characterized in that: discharge mechanism (8) include back U type blown down tank (81), ejection of compact support (82), be located ejection of compact platform (83) on ejection of compact support (82), be located ejection of compact platform (83) both sides and edge two ejection of compact track (84), the ejection of compact that the length direction of ejection of compact platform (83) set up compress tightly unit (85), and be located on ejection of compact support (82) and can follow slip clamp material unit (86) that ejection of compact track (84) length direction removed, back U type blown down tank (81) are located one side of ejection of compact support (82), and with ejection of compact platform (83) intercommunication, the ejection of compact compresses tightly unit (85) and establishes on ejection of compact support (82).
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