CN203304728U - Special automatic tin welding machine for pressure welding - Google Patents
Special automatic tin welding machine for pressure welding Download PDFInfo
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- CN203304728U CN203304728U CN2013203366326U CN201320336632U CN203304728U CN 203304728 U CN203304728 U CN 203304728U CN 2013203366326 U CN2013203366326 U CN 2013203366326U CN 201320336632 U CN201320336632 U CN 201320336632U CN 203304728 U CN203304728 U CN 203304728U
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Abstract
The utility model provides a special automatic tin welding machine for pressure welding, relating to an automatic welding production line. The tin welding machine comprises a vehicle conveying and positioning mechanism, wherein a lead placing working position, a peeling working position, a welding working position and a material withdrawing working position are arranged on a jig guiding device in sequence along the X direction; a wire pressing, peeling, cutting and scavenging mechanism is correspondingly arranged in the peeling working position; a terminal conveying mechanism, a welding iron control mechanism and a tin conveying mechanism are correspondingly arranged in the welding working position; and a lead withdrawing mechanism and a jig reflux mechanism are correspondingly arranged in the material withdrawing working position. The tin welding machine has the beneficial effects that the tin welding machine has a compact structure and a simple welding iron control mechanism, completes lead peeling, trimming, terminal conveying, welding, lead withdrawing and jig reflux continuously, quickly and automatically, and achieves automatic welding of electronic components such as leads, terminals and the like; the effects are improved; the personnel is reduced; the labor intensity is reduced; the welding quality is improved; and the tin welding machine is suitable for pressure welding.
Description
Technical field
The utility model relates to automatic welding production line, espespecially a kind of be applicable to by terminal be connected wire automatic welding pressure welding tailored version automatic tin welding machine together.This terminal can be the USB terminal, can be also the electronic components such as other terminal.
Background technology
The situation that use to connect wire in electronic equipment and electrical equipment makes a lot, as the USB connecting line etc.This connecting line is that terminal and wire bonds that an energy and interface are pegged graft are formed.Chinese patent (notification number CN202861573U) discloses " a kind of welder for USB connecting line automatic welding machine ", this automatic welding machine comprises separated time, bracing wire, peeling, Qie Ping and welds five operations, but the not open data that separated time, bracing wire, peeling, Qie Ping and assemble welding is become to whole production line.Also have, Chinese patent (notification number CN201848617U) discloses " automatic tin welding machine ", this automatic tin welding machine comprises that a board, a connecting gear, some fixtures, a feed mechanism, cut peeling mechanism, a soldering mechanism, a shedding mechanism etc., can be by wire and electronic component automatic welding, its complex structure, especially the connecting gear complexity, except sliding rail, also configure transport tape.Simultaneously, with respect to pressure welding and all achievable universal automatic tin welding machine of spot welding, owing to having two kinds of functions of pressure welding and spot welding concurrently, its flatiron controlling organization complexity.In actual production, under many situations, pressure welding also can meet the demands, and only uses the situation of pressure welding quite a few.
Summary of the invention
The utility model is intended to overcome the above-mentioned deficiency of prior art, and a kind of pressure welding tailored version automatic tin welding machine is provided.Its compact conformation, the flatiron controlling organization is simple, the wire peeling, trims, sending end son, welds, deviates from wire, tool fast automatic the completing continuously of refluxing, and realizes the automatic pressure welding of the electronic components such as wire and terminal.
For this reason, the technical solution of the utility model is:
Pressure welding tailored version automatic tin welding machine, comprise carrier conveying detent mechanism, and described carrier carries detent mechanism to comprise that card carries the tool of wire to be welded, promotes block pushing device, locating groove device and tool guider that tool moves along X-direction, on the tool guider, set gradually and put wire station, peeling station, welding post and exit the materials and parts station along X-direction, peeling station correspondence arranges line ball peeling tangent line inflatable body, the welding post correspondence arranges sending end clamp mechanism, flatiron controlling organization and send tin mechanism, exits corresponding setting of materials and parts station and exits conducting mechanism and tool backflow mechanism, wire card to be welded is placed on tool putting the wire station, under the promotion of pushing block mechanism, the described tool that card carries wire to be welded moves along X-direction on the tool guider, and pass through successively the peeling station, welding post and exit the materials and parts station, at the peeling station, implement by line ball peeling tangent line inflatable body the action that line ball peeling tangent line is blown, the sending end clamp mechanism is pushed to welding post by terminal to be welded, send tin mechanism and flatiron controlling organization to follow action and implement welding, exiting the materials and parts station by exiting conducting mechanism by wire and tool disengagement, and by tool backflow mechanism, tool is back near putting the position of wire station to reactivate.
Technique scheme is further elaborated:
Described tool is arranged on the tool guide block; The tool guider is be arranged in parallel and have two guide plates of certain intervals, and extend along X-direction at this interval, on a described guide plate, opens U-lag processed along X-direction therein, and the tool guide block is arranged in described U-lag and causes described tool to be positioned on guide plate.
Described pushing block mechanism is arranged on the below of tool guider, this pushing block mechanism comprises three pushing blocks, the pushing block mounting blocks, the pushing block connecting plate, pushing block guide rail and pushing block cylinder, described pushing block has a guiding surface, underrun elastic component and the pushing block mounting blocks relative with guiding surface touch, two ends along guiding surface are shaped with respectively rotating hole, movable spacing hole, by rotating hole and movable spacing hole, described pushing block is arranged on the pushing block mounting blocks, pushing block mounting blocks and described pushing block connecting plate are fixedly mounted with, three described pushing blocks are arranged and keep to each other a determining deviation along X-direction, the guiding surface of pushing block points to along X-direction and incline direction the direction that tool slides, the pushing block connecting plate matched is located at the pushing block guide rail, and pushing block air cylinder driven pushing block connecting plate slides and causes three described pushing blocks synchronously along X-direction, to slide along the pushing block guide rail, when tool slides to the contact-making switch place of guide plate, three pushing blocks push away back together, first pushing block is pushed into the peeling station to the tool of putting the wire station, meanwhile second pushing block pushed the tool of peeling station to welding post, and the 3rd pushing block pushes exit the tool of welding post to the materials and parts station.
Locating groove mechanism comprises that upper end is shaped with locating piece and the positioning cylinder of draw-in groove, and when pushing block was pushed into corresponding station to tool, positioning cylinder drove locating piece and up moves along positioning guide rail, blocks tool, plays the effect of location; Then the pushing block cylinder retreats, and the guiding surface of pushing block makes pushing block toward pressing down, and avoids the tool guide block and gets back to starting point.
Line ball peeling tangent line inflatable body comprises cord grip, apparatus for peeling off, thread cutter and blowning installation, and they all are arranged on a riser, and cord grip comprises line ball cylinder and the tension disc moved up and down by the line ball air cylinder driven; Apparatus for peeling off and thread cutter comprise the cutter that upper slitter and lower cutter form, and tool cylinder, cutter mounting frame, cutter height regulating block and draw the skin cylinder, upper slitter and lower cutter are installed on cutter mounting frame, cutter mounting frame is installed on the cutter height regulating block, tool cylinder drives upper slitter, lower cutter separately and closes up, simultaneously, the cutter height regulating block is connected with drawing the skin cylinder by connecting plate, causes and draws skin cylinder stretchy cutter to move along Y-direction; Blowning installation is can be to the air blowing piece of cutter air blowing.When the tool of card year wire to be welded is pushed into the peeling station from putting the wire station by pushing block, many fine wire external parts are just between upper slitter and lower cutter, the line ball cylinder of cord grip is descending, the thin wire that tension disc is pushed down draw-in groove root on tool makes it motionless, then tool cylinder is descending, cutter closes up and blocks thin wire crust many wire heads are trimmed, then draw again the skin cylinder cutter along Y-direction toward post-tensioning, the thin wire skin is pulled off, draw afterwards the skin cylinder to reset, the air blowing piece is blown, and line skin residual on cutter is blown away.
The sending end clamp mechanism comprises vibrating disc, runner, welding movable block, block and the fiber sensor of placing terminal to be welded, the discharging opening of vibrating disc, runner, welding movable block and fiber sensor set gradually along X-direction, and the discharging opening of vibrating disc is communicated with runner, the welding movable block can move up and down under the driving of welding movable block cylinder; Block is arranged on the top of runner and can moves up and down under the driving of block cylinder; Runner and welding movable block are installed on a base by column, welds different terminals as long as change the installation corresponding runner supporting with this terminal and weld the base of movable block, can Fast Installation, increase work efficiency.Terminal to be welded is placed in vibrating disc and from vibrating disc and shifts out and enter runner, on runner, store several terminals, at non-scolding tin during the time, runner communicates with the welding movable block, under the effect of the power of vibrating disc and air-blowing, exist on runner terminal movable to the welding movable block on and by fiber sensor, responded to, the welding movable block goes upward to welding post, meanwhile the up feed side that blocks the welding movable block of block maintains static terminal to be welded, by terminal to be welded and wire bonds to be welded together.
The described conducting mechanism that exits comprises and exits wire piece and holder line bar, the described wire piece that exits is shaped with a level trough, the described wire piece that exits is arranged on a side that enters the runner entrance near terminal, and the described wire piece that exits can move up and down under the driving of exiting wire piece cylinder; Holder line bar is fixed in tool backflow mechanism, and holder line bar is one along the horizontally disposed rod-like element of X-direction.When terminal to be welded and wire bonds to be welded together after, block is descending, one side of now welding movable block is not blocked, due to wire and terminal soldering together, when tool is promoted from welding post when exiting the materials and parts station by pushing block, terminal with wire from the welding movable block free side out to exiting the materials and parts station, holder line bar just stretches in the U-shaped groove of tool, and holder line bar is in the top of tool, the below of wire, when tool when exiting the wire piece and move downward, because holder line bar maintains static, so the wire limit in the above, thereby realize separating of wire and tool.
Described flatiron controlling organization comprises installing rack, X-direction displacement adjustment device, Y-direction displacement adjustment device, Z-direction (namely erectting) displacement adjustment device and the flatiron mechanism of setting, the X-direction displacement adjustment device is arranged on the horizontal cross plate of installing rack, the X-direction displacement adjustment device comprises X-direction displacement adjusting cylinders, X-direction guide rail and X-direction slide block, and the X-direction slide block is equipped on the X-direction guide rail and can moves along the X-direction guide rail under X-direction displacement adjusting cylinders drives; Spacing double-screw bolt is set regulates the X-direction slide block along position that X-direction moves on horizontal cross plate; The Y-direction displacement adjustment device comprises Y-direction crossbeam, Y-direction slide block and Y-direction cylinder, and the Y-direction crossbeam is assemblied on the X-direction slide block and causes the Y-direction crossbeam to move as X-direction, and the Y-direction slide block is subjected to the driving of Y-direction cylinder can be along the Y-direction cross beam movement; The Z-direction displacement adjustment device comprises weld cylinder, flatiron mechanism installing plate, Z-direction guide rail and flatiron mechanism fixed block, weld cylinder and Z-direction guide rails assembling are in flatiron mechanism installing plate, flatiron mechanism installing plate is installed in the Y-direction slide block, and flatiron mechanism fixed block and Z-direction guide rail are equipped with and are subjected to weld cylinder to drive the energy oscilaltion; Flatiron mechanism is installed on flatiron mechanism fixed block, and flatiron mechanism comprises flatiron handle and solder horn; Optical flame detector also is set on horizontal cross plate, optical flame detector is installed on the optical flame detector fixed head, and the optical flame detector fixed head is fitted to the optical flame detector fixed head and regulates chute.
The described tin mechanism that send comprises solder placement bar, send tinware and be arranged on the tin nozzle assembly on flatiron, and the solder of rolling is arranged on solder and places on bar, and solder is through sending tinware to deliver to the tin nozzle assembly for flatiron.
Tool backflow mechanism comprises admittance jig device, shaft-like jig device and the tool dragging track of pushing away, admit jig device and the shaft-like jig device that pushes away to be arranged on tool backflow vertical frame, admit jig device can move up and down along admitting jig device slide guide rail under the driving of the admittance cylinder of joining, the shaft-like jig device that pushes away is by being pushed away the tool air cylinder driven and can be promoted to be received within the tool in described admittance jig device with its equipped tool contiguous block that pushes away; The tool dragging track is obliquely installed along X-direction.When tool is exiting the materials and parts station after the taking-up of the wire in draw-in groove, by pushing block, be pushed into the power that exits the materials and parts station is pushed into tool to admit in jig device from welding post, then admit jig device descending, when arriving bottom, by the shaft-like jig device that pushes away, tool is released and arrived the tool dragging track from admit jig device.Because dragging track tilts, under the effect of tool self gravitation, slide to the end near putting the wire station, realize unpowered conveying.
The PLC control system also is set, and the operation that carrier carries detent mechanism, line ball peeling tangent line inflatable body, sending end clamp mechanism, flatiron controlling organization, send tin mechanism, exit conducting mechanism and tool backflow mechanism is controlled by the PLC control system.
Man-machine interface also be set and be electrically connected with the PLC control system, being carried out for the PLC control system by man-machine interface input instruction.
Carrier carries detent mechanism, line ball peeling tangent line inflatable body, sending end clamp mechanism, flatiron controlling organization, send tin mechanism, exit conducting mechanism and tool backflow mechanism is arranged on board.
The beneficial effects of the utility model are:
One, compact conformation, by the wire peeling, trim, sending end son, weld, deviate from wire, tool fast automatic the completing continuously of refluxing, realize the automatic welding of the electronic components such as wire and terminal, effect improves, personnel's minimizing, labour intensity alleviates.
Its two, the flatiron controlling organization is simple, applicable pressure welding, only need walk starting point and two points of terminal during pressure welding.
Its three, welding quality stable is reliable, has avoided rosin joint, and the electric stability of terminal and connecting line is improved.
The accompanying drawing explanation
Fig. 1 is wire and terminal schematic diagram;
Fig. 2 is the utility model schematic perspective view;
Fig. 3 is that carrier is carried the detent mechanism top perspective view;
Fig. 4 is that carrier is carried the detent mechanism front view;
Fig. 5 is the block pushing device schematic diagram;
Fig. 6 is the pushing block schematic diagram;
Fig. 7 is locating groove device schematic diagram;
Fig. 8 line ball peeling tangent line inflatable body schematic diagram;
Fig. 9 sending end clamp mechanism schematic diagram;
Figure 10 flatiron controlling organization and send one of tin structural scheme of mechanism;
Figure 11 flatiron controlling organization and send two of tin structural scheme of mechanism;
One of Figure 12 tool backflow structural scheme of mechanism;
Two of Figure 13 tool backflow structural scheme of mechanism.
In figure: 100, wire; 200, terminal; 300, put the wire station; 400, peeling station; 500, welding post; 600, exit the materials and parts station; 700, board; 800, man-machine interface;
1, carrier is carried detent mechanism; 11, tool, 12, tool guide block; 13, guide plate; 14, pushing block; 141, guiding surface; 142, spring mounting hole; 143, rotating hole; 144, movable spacing hole; 15, pushing block mounting blocks; 16, pushing block connecting plate; 17, pushing block guide rail; 18, pushing block cylinder; 19, locating piece; 191, positioning cylinder; 192, positioning guide rail;
2, line ball peeling tangent line inflatable body; 21, riser; 22, line ball cylinder; 23, tension disc; 24, upper slitter; 25, lower cutter; 26, tool cylinder; 27, cutter mounting frame; 28, cutter height regulating block; 29, draw the skin cylinder; 291, connecting plate; 292, air blowing piece;
3, sending end clamp mechanism; 31, vibrating disc; 32, runner; 321, terminal enters the runner entrance; 33, welding movable block; 34, block; 35, fiber sensor; 36, welding movable block cylinder; 37, block cylinder;
4, flatiron controlling organization; 41, horizontal cross plate; 42, installing rack; 43, X-direction displacement adjusting cylinders; 44, X-direction guide rail; 45, X-direction slide block; 46, spacing double-screw bolt; 47, Y-direction crossbeam; 48, Y-direction slide block; 49, Y-direction cylinder; 491, weld cylinder; 492, flatiron mechanism installing plate; 493, Z-direction guide rail; 494, flatiron mechanism fixed block; 495, flatiron mechanism; 496, optical flame detector; 497, optical flame detector fixed head; 498, the optical flame detector fixed head is regulated chute;
5, send tin mechanism; 51, solder is placed bar; 52, send tinware;
6, exit conducting mechanism; 61, exit the wire piece; 62, exit wire piece cylinder; 63, holder line bar;
7, tool backflow mechanism; 71, admit jig device; 72, the shaft-like jig device that pushes away; 73, tool dragging track; 74, tool backflow vertical frame; 75, admit cylinder; 76, push away the tool cylinder; 77, push away the tool contiguous block; 78, admit jig device to slide guide rail.
The specific embodiment
Below, introduce by reference to the accompanying drawings the specific embodiment of the present utility model.
As shown in Figures 1 to 4, a kind of universal automatic tin welding machine, comprise carrier conveying detent mechanism 1, described carrier carries detent mechanism 1 to comprise that card carries the tool 11 of wire to be welded, promotes block pushing device, locating groove device and tool guider that tool moves along X-direction, on the tool guider, set gradually and put wire station 300, peeling station 400, welding post 500 and exit materials and parts station 600 along X-direction, peeling station 400 correspondences arrange line ball peeling tangent line inflatable body 2, welding post 500 correspondences arrange sending end clamp mechanism 3, flatiron controlling organization 4 and send tin mechanism 5, exit corresponding setting of materials and parts station 600 and exit conducting mechanism 6 and tool backflow mechanism 7, wire card to be welded is placed on tool 11 putting wire station 300, under the promotion of pushing block mechanism, the described tool 11 that card carries wire to be welded moves along X-direction on the tool guider, and pass through successively peeling station 400, welding post 500 and exit materials and parts station 600, at peeling station 400, implement by line ball peeling tangent line inflatable body 2 action that line ball peeling tangent line is blown, sending end clamp mechanism 3 is pushed to welding post 500 by terminal to be welded, send tin mechanism 5 and flatiron controlling organization 4 to follow action and implement welding, exiting materials and parts station 600 by exiting conducting mechanism 6 by wire and tool 11 disengagements, and by tool backflow mechanism 7, tool 11 is back near putting the position of wire station 300 to reactivate.
As shown in Figure 4, described tool 11 is arranged on tool guide block 12; The tool guider is to be arranged in parallel and two guide plate 13(with certain intervals one in front and one in back arrange along Y-direction, claim the preceding front guide, after the title back guide), extend along X-direction at this interval, on front guide, open U-lag processed along X-direction therein, tool guide block 12 is arranged in described U-lag and causes described tool 11 to be positioned on guide plate 13.
As Fig. 4, Fig. 5 and shown in Figure 6, described pushing block mechanism is arranged on the below of tool guider, this pushing block mechanism comprises three pushing blocks 14, pushing block mounting blocks 15, pushing block connecting plate 16, pushing block guide rail 17 and pushing block cylinder 18, described pushing block 14 has a guiding surface 141, on the bottom surface relative with guiding surface 141, open spring mounting hole processed 142 mounting spring therein, both ends of the spring respectively with pushing block 14, pushing block mounting blocks 15 offsets, pushing block 14 and pushing block mounting blocks 14 are touched by elastic component, be convenient to make pushing block 14 toward pressing down, two ends along guiding surface 141 are shaped with respectively rotating hole 143, movable spacing hole 144, by rotating hole 143 and movable spacing hole 144, described pushing block 14 is arranged on pushing block mounting blocks 15, pushing block mounting blocks 15 is fixedly mounted with described pushing block connecting plate 16, three described pushing blocks 14 are arranged and keep to each other a determining deviation along X-direction, the guiding surface 141 of pushing block 14 points to along X-direction and incline direction the direction that tool 11 slides, pushing block connecting plate 16 is equipped on pushing block guide rail 17, and pushing block cylinder 18 drives pushing block connecting plate 16 and slides and cause three described pushing blocks 14 synchronously along X-direction, to slide along pushing block guide rail 17, when tool 11 slides to the contact-making switch place of guide plate 13, three described pushing blocks 14 push away back together, first pushing block 14 is pushed into peeling station 400 to the tool 11 of putting wire station 300, meanwhile second pushing block 14 pushed the tool 11 of peeling station 400 to welding post 500, the three pushing blocks 11 tool 11 of welding post 500 pushed exit to materials and parts station 600.
As shown in Figure 7, locating groove mechanism comprises that upper end is shaped with locating piece 19 and the positioning cylinder 191 of draw-in groove, and when pushing block 14 was pushed into corresponding station to tool 11, positioning cylinder 191 drove locating piece 19 and up moves along positioning guide rail 192, block tool 11, play the effect of location; Then pushing block cylinder 18 retreats, and the guiding surface 141 of pushing block 11 makes pushing block 11 toward pressing down, and avoids tool guide block 12 and gets back to starting point.
As shown in Figure 8, line ball peeling tangent line inflatable body 2 comprises cord grip, apparatus for peeling off, thread cutter and blowning installation, and they all are arranged on a riser 21, and cord grip comprises line ball cylinder 22 and drives by line ball cylinder 22 tension disc 23 moved up and down; Apparatus for peeling off and thread cutter comprise the cutter that upper slitter 24 and lower cutter 25 form, and tool cylinder 26, cutter mounting frame 27, cutter height regulating block 28 and draw skin cylinder 29, upper slitter 24 and lower cutter 25 are installed on cutter mounting frame 27, cutter mounting frame 27 is installed on cutter height regulating block 28, tool cylinder 26 drives upper slitter 24, lower cutter 25 separately and closes up, simultaneously, cutter height regulating block 28 is connected with drawing skin cylinder 29 by connecting plate 291, causes and draws skin cylinder 29 stretchy cutters to move along Y-direction; Blowning installation is can be to the air blowing piece 292 of cutter air blowing.When the tool 11 of card year wire to be welded is pushed into peeling station 400 from putting wire station 300 by pushing block 14, many fine wire external parts are just between upper slitter 24 and lower cutter 25, the line ball cylinder 22 of cord grip is descending, the thin wire that tension disc 23 is pushed down draw-in groove root on tool 11 makes it motionless, then tool cylinder 26 is descending, cutter closes up and blocks thin wire crust many wire heads are trimmed, then draw again skin cylinder 29 cutter along Y-direction toward post-tensioning, the thin wire skin is pulled off, draw afterwards skin cylinder 29 to reset, air blowing piece 292 is blown, line skin residual on cutter is blown away.
As shown in Figure 9, sending end clamp mechanism 3 comprises vibrating disc 31, runner 32, welding movable block 33, block 34 and the fiber sensor 35 of placing terminal to be welded, the discharging opening of vibrating disc 31, runner 32, welding movable block 33 and fiber sensor 35 set gradually along X-direction, and the discharging opening of vibrating disc is communicated with runner 32, welding movable block 33 can move up and down under the driving of welding movable block cylinder 36; Block 34 is arranged on the top of runner 32 and can moves up and down under the driving of block cylinder 37; Runner 32 and welding movable block 33 are installed on a base by column, welds different terminals as long as change the installation corresponding runner supporting with this terminal and weld the base of movable block, can Fast Installation, increase work efficiency.Terminal to be welded (USB terminal) is placed in vibrating disc 31 and from vibrating disc 31 and shifts out and enter runner 32, on runner 32, store several terminals, at non-scolding tin during the time, runner 32 communicates with welding movable block 33, under the effect of the power of vibrating disc 31 and air-blowing, exist on runner 32 terminal movable to the welding movable block 33 on and by fiber sensor 35, responded to, welding movable block 33 is moved upward to welding post under the driving of welding movable block cylinder, when scolding tin movable block 33 is up while putting in place, the block 34 on right side is up, block its right side, the feed side that namely blocks welding movable block 33 maintains static terminal to be welded, now just weld, by terminal to be welded and wire bonds to be welded together.During to be welded completing, the block 34 on right side is descending, and terminal moves right together with line, breaks away from welding movable block 33, and welding movable block 33 is descending again, enters next circulation.
As shown in Figure 9, the described conducting mechanism 6 that exits comprises and exits wire piece 61 and holder line bar 63, the described wire piece 61 that exits is shaped with a level trough, and the described wire piece 61 that exits is arranged on a side that enters runner entrance 321 near terminal, and can move up and down under the driving of exiting wire piece cylinder 62.Holder line bar 63 is fixed in tool backflow mechanism 7, holder line bar 63 is one along the horizontally disposed rod-like element of X-direction, when terminal to be welded and wire bonds to be welded together after, block 34 is descending, one side of now welding movable block 33 is not blocked, due to wire and terminal soldering together, when tool 11 is promoted from welding post 500 when exiting materials and parts station 600 by pushing block 14, terminal with wire from the welding movable block 33 free side out to exiting materials and parts station 600, holder line bar 63 just stretches in the U-shaped groove of tool, and holder line bar 63 is in the top of tool, the below of wire, when tool when exiting wire piece 61 and move downward, because holder line bar 63 maintains static, so the wire limit in the above, thereby realize separating of wire and tool.
As shown in Figures 10 and 11, described flatiron controlling organization comprises installing rack 42, X-direction displacement adjustment device, Y-direction displacement adjustment device, Z-direction (namely erectting) displacement adjustment device and the flatiron mechanism 495 of setting, the X-direction displacement adjustment device is arranged on the horizontal cross plate 41 of installing rack 42, the X-direction displacement adjustment device comprises X-direction displacement adjusting cylinders 43, X-direction guide rail 44 and X-direction slide block 45, and the X-direction slide block is joined 45 and is equipped on X-direction guide rail 44 and can moves along X-direction guide rail 44 under X-direction displacement adjusting cylinders 43 drives; Spacing double-screw bolt 46 is set regulates X-direction slide block 45 along position that X-direction moves (two spacing double-screw bolts 46 are set, and two end points that restriction X-direction slide block 45 moves along X-direction, to realize the adjusting along the X-direction shift position) on horizontal cross plate 41; The Y-direction displacement adjustment device comprises Y-direction crossbeam 47, Y-direction slide block 48 and Y-direction cylinder 49, and Y-direction crossbeam 47 is assemblied on X-direction slide block 45 and causes Y-direction crossbeam 47 to move as X-direction, and Y-direction slide block 48 can be moved along Y-direction crossbeam 47 by the driving of Y-direction cylinder 49; The Z-direction displacement adjustment device comprises weld cylinder 491, flatiron mechanism installing plate 492, Z-direction guide rail 493 and flatiron mechanism fixed block 494, weld cylinder 491 and Z-direction guide rail 492 are installed on flatiron mechanism installing plate 494, flatiron mechanism installing plate 494 is installed in Y-direction slide block 48, and flatiron mechanism fixed block 494 is equipped with and is subjected to weld cylinder 491 to drive the energy oscilaltion with Z-direction guide rail 493; Flatiron mechanism 495 is installed on flatiron mechanism fixed block 494, and flatiron mechanism 495 comprises flatiron handle and solder horn; Optical flame detector 496 also is set on horizontal cross plate 491, optical flame detector 496 is installed on optical flame detector fixed head 497, optical flame detector fixed head 497 is fitted to the optical flame detector fixed head and regulates chute 498, the optical flame detector fixed head is regulated chute 498 along the X-direction setting, optical flame detector fixed head 497 can be regulated chute 498 slippages along the optical flame detector fixed head, causes optical flame detector 496 to move along X-direction.
As shown in Figures 10 and 11, the described tin mechanism 5 that send comprises solder placement bar 51, send tinware 52 and be arranged on the tin nozzle assembly on flatiron, and the solder of rolling is arranged on solder and places on bar 51, and solder is through sending tinware 52 to deliver to the tin nozzle assembly for flatiron.
As shown in Figure 12 and 13, tool return current machine 7 comprises admits jig device 71, shaft-like jig device 72 and the tool dragging track 73 of pushing away, admit jig device 71 and the shaft-like jig device 72 that pushes away to be arranged on tool backflow vertical frame 74, admit jig device 71 can move up and down along admitting jig device slide guide rail 78 under the driving of the admittance cylinder 75 of joining, the shaft-like jig device 72 that pushes away is pushed away tool cylinder 76 and drives and can promote to be received within the tool 11 in described admittance jig device 71 by the tool contiguous block 77 that pushes away with its assembling; Tool dragging track 73 is obliquely installed along X-direction.When tool 11 is exiting materials and parts station 600 after the taking-up of the wire in draw-in groove, by pushing block 14, be pushed into the power that exits materials and parts station 600 is pushed into tool 11 to admit in jig device 71 from welding post 500, then admit jig device 71 descending, when arriving bottom, by the shaft-like jig device 72 that pushes away, tool 11 is released and arrived tool dragging track 73 from admit jig device 71.Because dragging track 73 tilts, under tool 11 self gravitation effects, slide to the end near putting wire station 300, realize unpowered conveying.
The PLC control system also is set, and the operation that carrier carries detent mechanism 1, line ball peeling tangent line inflatable body 2, sending end clamp mechanism 3, flatiron controlling organization 4, send tin mechanism 5, exit conducting mechanism 6 and tool backflow mechanism 7 is controlled by the PLC control system.
Man-machine interface 800 also be set and be electrically connected with the PLC control system, being carried out for the PLC control system by man-machine interface 800 input instructions.
Carrier carries detent mechanism 1, line ball peeling tangent line inflatable body 2, sending end clamp mechanism 3, flatiron controlling organization 4, send tin mechanism 5, exit conducting mechanism 6 and tool backflow mechanism 7 is arranged on board 700.
Claims (10)
1. pressure welding tailored version automatic tin welding machine is characterized in that: comprise that carrier carries detent mechanism, described carrier carries detent mechanism to comprise that card carries block pushing device, locating groove device and tool guider that the tool of wire to be welded, promotion tool move along X-direction, on the tool guider, set gradually and put wire station, peeling station, welding post and exit the materials and parts station along X-direction, peeling station correspondence arranges line ball peeling tangent line inflatable body, the welding post correspondence arranges sending end clamp mechanism, flatiron controlling organization and send tin mechanism, exits corresponding setting of materials and parts station and exits conducting mechanism and tool backflow mechanism, wire card to be welded is placed on tool putting the wire station, under the promotion of pushing block mechanism, the described tool that card carries wire to be welded moves along X-direction on the tool guider, and pass through successively the peeling station, welding post and exit the materials and parts station, at the peeling station, implement by line ball peeling tangent line inflatable body the action that line ball peeling tangent line is blown, the sending end clamp mechanism is pushed to welding post by terminal to be welded, send tin mechanism and flatiron controlling organization to follow action and implement welding, exiting the materials and parts station by exiting conducting mechanism by wire and tool disengagement, and by tool backflow mechanism, tool is back near putting the position of wire station to reactivate.
2. pressure welding tailored version automatic tin welding machine according to claim 1, it is characterized in that: described tool is arranged on the tool guide block; The tool guider is be arranged in parallel and have two guide plates of certain intervals, and extend along X-direction at this interval, on a described guide plate, opens U-lag processed along X-direction therein.
3. pressure welding tailored version automatic tin welding machine according to claim 1, it is characterized in that: described pushing block mechanism is arranged on the below of tool guider, this pushing block mechanism comprises three pushing blocks, the pushing block mounting blocks, the pushing block connecting plate, pushing block guide rail and pushing block cylinder, described pushing block has a guiding surface, underrun elastic component and the pushing block mounting blocks relative with guiding surface touch, two ends along guiding surface are shaped with respectively rotating hole, movable spacing hole, by rotating hole and movable spacing hole, described pushing block is arranged on the pushing block mounting blocks, pushing block mounting blocks and described pushing block connecting plate are fixedly mounted with, three described pushing blocks are arranged and keep to each other a determining deviation along X-direction, the guiding surface of pushing block points to along X-direction and incline direction the direction that tool slides, the pushing block connecting plate matched is located at the pushing block guide rail, and pushing block air cylinder driven pushing block connecting plate slides and causes three described pushing blocks synchronously along X-direction, to slide along the pushing block guide rail.
4. pressure welding tailored version automatic tin welding machine according to claim 1, it is characterized in that: locating groove mechanism comprises that upper end is shaped with locating piece and the positioning cylinder of draw-in groove, pushing block is pushed into corresponding station to tool, positioning cylinder drives locating piece and up moves along positioning guide rail, block tool, play the effect of location.
5. pressure welding tailored version automatic tin welding machine according to claim 1, it is characterized in that: line ball peeling tangent line inflatable body comprises cord grip, apparatus for peeling off, thread cutter and blowning installation, they all are arranged on a riser, and cord grip comprises line ball cylinder and the tension disc moved up and down by the line ball air cylinder driven; Apparatus for peeling off and thread cutter comprise the cutter that upper slitter and lower cutter form, and tool cylinder, cutter mounting frame, cutter height regulating block and draw the skin cylinder, upper slitter and lower cutter are installed on cutter mounting frame, cutter mounting frame is installed on the cutter height regulating block, tool cylinder drives upper slitter, lower cutter separately and closes up, simultaneously, the cutter height regulating block is connected with drawing the skin cylinder by connecting plate, causes and draws skin cylinder stretchy cutter to move along Y-direction; Blowning installation is can be to the air blowing piece of cutter air blowing.
6. pressure welding tailored version automatic tin welding machine according to claim 1, it is characterized in that: the sending end clamp mechanism comprises vibrating disc, runner, welding movable block, block and the fiber sensor of placing terminal to be welded, the discharging opening of vibrating disc, runner, welding movable block and fiber sensor set gradually along X-direction, and the discharging opening of vibrating disc is communicated with runner, the welding movable block can move up and down under the driving of welding movable block cylinder; Block is arranged on the top of runner and can moves up and down under the driving of block cylinder; Runner and welding movable block are installed on a base by column, weld different terminals as long as change the installation corresponding runner supporting with this terminal and the base of welding movable block.
7. pressure welding tailored version automatic tin welding machine according to claim 1, it is characterized in that: the described conducting mechanism that exits comprises and exits wire piece and holder line bar, the described wire piece that exits is shaped with a level trough, the described wire piece that exits is arranged on a side that enters the runner entrance near terminal, and the described wire piece that exits can move up and down under the driving of exiting wire piece cylinder; Holder line bar is fixed in tool backflow mechanism, and holder line bar is one along the horizontally disposed rod-like element of X-direction.
8. pressure welding tailored version automatic tin welding machine according to claim 1, it is characterized in that: described flatiron controlling organization comprises installing rack, X-direction displacement adjustment device, Y-direction displacement adjustment device, Z-direction displacement adjustment device and the flatiron mechanism of setting, the X-direction displacement adjustment device is arranged on the horizontal cross plate of installing rack, the X-direction displacement adjustment device comprises X-direction displacement adjusting cylinders, X-direction guide rail and X-direction slide block, and the X-direction slide block is equipped on the X-direction guide rail and can moves along the X-direction guide rail under X-direction displacement adjusting cylinders drives; Spacing double-screw bolt is set regulates the X-direction slide block along position that X-direction moves on horizontal cross plate; The Y-direction displacement adjustment device comprises Y-direction crossbeam, Y-direction slide block and Y-direction cylinder, and the Y-direction crossbeam is assemblied on the X-direction slide block and causes the Y-direction crossbeam to move as X-direction, and the Y-direction slide block is subjected to the driving of Y-direction cylinder can be along the Y-direction cross beam movement; The Z-direction displacement adjustment device comprises weld cylinder, flatiron mechanism installing plate, Z-direction guide rail and flatiron mechanism fixed block, weld cylinder and Z-direction guide rails assembling are in flatiron mechanism installing plate, flatiron mechanism installing plate is installed in the Y-direction slide block, and flatiron mechanism fixed block and Z-direction guide rail are equipped with and are subjected to weld cylinder to drive the energy oscilaltion; Flatiron mechanism is installed on flatiron mechanism fixed block, and flatiron mechanism comprises flatiron handle and solder horn; Optical flame detector also is set on horizontal cross plate, optical flame detector is installed on the optical flame detector fixed head, and the optical flame detector fixed head is fitted to the optical flame detector fixed head and regulates chute; The described tin mechanism that send comprises solder placement bar, send tinware and be arranged on the tin nozzle assembly on flatiron, and the solder of rolling is arranged on solder and places on bar, and solder is through sending tinware to deliver to the tin nozzle assembly for flatiron.
9. pressure welding tailored version automatic tin welding machine according to claim 1, it is characterized in that: tool backflow mechanism comprises admittance jig device, shaft-like jig device and the tool dragging track of pushing away, admit jig device and the shaft-like jig device that pushes away to be arranged on tool backflow vertical frame, admit jig device can move up and down along admitting jig device slide guide rail under the driving of the admittance cylinder of joining, the shaft-like jig device that pushes away is by being pushed away the tool air cylinder driven and can be promoted to be received within the tool in described admittance jig device with its equipped tool contiguous block that pushes away; The tool dragging track is obliquely installed along X-direction.
10. pressure welding tailored version automatic tin welding machine according to claim 1, it is characterized in that: the PLC control system also is set, and the operation that carrier carries detent mechanism, line ball peeling tangent line inflatable body, sending end clamp mechanism, flatiron controlling organization, send tin mechanism, exit conducting mechanism and tool backflow mechanism is controlled by the PLC control system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013203366326U CN203304728U (en) | 2013-06-13 | 2013-06-13 | Special automatic tin welding machine for pressure welding |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013203366326U CN203304728U (en) | 2013-06-13 | 2013-06-13 | Special automatic tin welding machine for pressure welding |
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| Publication Number | Publication Date |
|---|---|
| CN203304728U true CN203304728U (en) | 2013-11-27 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2013203366326U Expired - Lifetime CN203304728U (en) | 2013-06-13 | 2013-06-13 | Special automatic tin welding machine for pressure welding |
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| Country | Link |
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| CN (1) | CN203304728U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104289788A (en) * | 2014-08-14 | 2015-01-21 | 深圳先进技术研究院 | Special-shaped terminal feeding method and system and automatic welding method and system |
| CN107755874A (en) * | 2016-08-22 | 2018-03-06 | 深圳市特拉利线簧端子技术有限公司 | A kind of high frequency press welding device |
| CN108381065A (en) * | 2018-01-30 | 2018-08-10 | 福建聚云科技股份有限公司 | A kind of electronic device printing equipment |
| CN108746908A (en) * | 2018-06-07 | 2018-11-06 | 东莞市鑫通金属材料有限公司 | Automatic tin welding machine |
-
2013
- 2013-06-13 CN CN2013203366326U patent/CN203304728U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104289788A (en) * | 2014-08-14 | 2015-01-21 | 深圳先进技术研究院 | Special-shaped terminal feeding method and system and automatic welding method and system |
| CN107755874A (en) * | 2016-08-22 | 2018-03-06 | 深圳市特拉利线簧端子技术有限公司 | A kind of high frequency press welding device |
| CN108381065A (en) * | 2018-01-30 | 2018-08-10 | 福建聚云科技股份有限公司 | A kind of electronic device printing equipment |
| CN108746908A (en) * | 2018-06-07 | 2018-11-06 | 东莞市鑫通金属材料有限公司 | Automatic tin welding machine |
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