CN217411314U

CN217411314U - Gluing equipment

Info

Publication number: CN217411314U
Application number: CN202122995071.8U
Authority: CN
Inventors: 沈鹤飞; 王浩; 韩晓辉; 赵民; 李刚卿
Original assignee: CRRC Qingdao Sifang Co Ltd
Current assignee: CRRC Qingdao Sifang Co Ltd
Priority date: 2021-12-01
Filing date: 2021-12-01
Publication date: 2022-09-13
Anticipated expiration: 2031-12-01

Abstract

The utility model relates to a rail vehicle technical field provides a rubber coating equipment, including removing the carrier, supplying gluey system and rubber coating mechanism, remove the carrier and be equipped with the installation end along moving direction's one end, rubber coating mechanism installs in the installation end, supplies gluey ystem installation on removing the carrier, and is linked together through the gluey mouth of advancing that supplies gluey pipeline and rubber coating mechanism, and the lower part of rubber coating mechanism is equipped with out gluey mouth. Carry on through removing the carrier and supply gluey system and rubber coating mechanism to remove on the inside floor of rail vehicle, supply gluey system can supply to rubber coating mechanism glue through supplying gluey pipeline to utilize the play mouth of gluing mechanism lower part to carry out the rubber coating to the floor, replace artifical rubber coating with this mode, can not only ensure that the rubber coating quality is reliable and stable, promote rubber coating efficiency according to the confession gluey pressure that supplies gluey system, can also avoid artifical rubber coating process harm operating personnel healthy.

Description

Gluing equipment

Technical Field

The utility model relates to a rail vehicle technical field especially relates to a rubber coating equipment.

Background

The rubber coating of the floor cloth in the present rail vehicle before mating formation is accomplished by manual operation, adopts artifical rubber coating not only can cause harm to operating personnel's health, can make the efficiency of construction lower moreover, simultaneously, still has the difference between different constructors' the construction gimmick, can make the rubber coating volume on the rail vehicle floor have the deviation, leads to floor cloth to mate the quality unstability. Therefore, there is a need for a gluing device for floorcloth to replace manual operation for gluing the floor of a rail vehicle, so as to avoid the health problem of operators and the unstable gluing quality.

SUMMERY OF THE UTILITY MODEL

The utility model provides a rubber coating equipment for adopt artifical rubber coating can endanger operating personnel health and cause the unstable problem of rubber coating quality among the solution prior art, realize the automatic rubber coating operation before rail vehicle floor cloth mats formation.

The utility model provides a rubber coating equipment, including removing the carrier, supplying gluey system and rubber coating mechanism, it is equipped with the installation end to remove the carrier along moving direction's one end, rubber coating mechanism install in the installation end, supply gluey ystem installation in remove on the carrier, and through supply gluey pipeline with rubber coating mechanism advance jiao kou and be linked together, rubber coating mechanism's lower part is equipped with out jiao kou.

According to the utility model provides a rubber coating equipment, the installation end still is equipped with the slide rail, the slide rail is followed the installation end level extends, rubber coating mechanism with the slide rail slides and links to each other.

According to the utility model provides a pair of rubber coating equipment, the upper surface of removal carrier is being close to the workstation is installed to one side of rubber coating mechanism, the slide rail set up in the side surface of workstation.

According to the utility model provides a pair of rubber coating equipment, rubber coating mechanism is "L" font, including the rubber coating shower nozzle portion of the sliding connection portion of vertical setting and level setting, the rubber coating shower nozzle portion is followed the moving direction setting of removal carrier, sliding connection portion with the slide rail slides and links to each other, advance jiao kou and be located sliding connection portion's upper portion, it is located to go out jiao kou the lower part of rubber coating shower nozzle portion.

According to the utility model provides a pair of rubber coating equipment, it sets up to rectangular shape and edge to go out the jiao kou the length direction setting of head is spouted in the rubber coating.

According to the utility model provides a pair of gluing equipment, supply gluey system including set up in remove the mixed machine of gluing and the pump machine of carrier upper surface, the pump machine advance glue the end through go out glue the pipeline with the play glue end of mixing the machine of gluing communicates mutually, the play glue end of pump machine passes through supply glue the pipeline with the jiao kou that advances of rubber coating mechanism is linked together.

According to the utility model provides a pair of rubber coating equipment still includes the vision recognition device, the vision recognition device install in the installation end for whether the discernment floor marks the line and discerns the rubber coating region and lacks glue.

According to the utility model provides a pair of rubber coating equipment still includes control system, control system with remove the carrier, supply system and visual identification device signal connection.

According to the utility model provides a pair of rubber coating equipment still includes power dynamic system, power dynamic system set up in on the removal carrier, and with control system, removal carrier, supply to glue system and visual identification device electricity and connect.

According to the utility model provides a pair of rubber coating equipment still includes the alarm, the alarm with the power driving system electricity is connected, the alarm with visual identification device signal connection.

The embodiment of the utility model provides a rubber coating equipment carries on through removing the carrier and supplies gluey system and rubber coating mechanism to remove on the inside floor of rail vehicle, supplies gluey system can supply to rubber coating mechanism glue through supplying gluey pipeline to utilize the play jiao kou of rubber coating mechanism lower part to carry out the rubber coating to the floor, replace artifical rubber coating with this mode, can not only ensure that the rubber coating quality is reliable and stable, promote rubber coating efficiency according to the confession gluey pressure that supplies gluey system, can also avoid artifical rubber coating process harm operating personnel healthy.

Drawings

In order to more clearly illustrate the technical solutions of the present invention or the prior art, the following briefly introduces the drawings required for the embodiments or the prior art descriptions, and obviously, the drawings in the following description are some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.

Fig. 1 is a schematic view of a three-dimensional structure of a gluing device provided by the present invention.

Reference numerals:

1. moving the carrier; 2. a visual recognition device; 3. a glue supply pipeline; 4. a slide rail; 5. a work table; 6. a sliding connection portion; 7. a gluing spray head part; 8. a glue mixing machine; 9. a pump machine; 10. a glue outlet pipeline; 11. a control system; 12. and (4) a power supply power system.

Detailed Description

The following describes embodiments of the present invention in further detail with reference to the accompanying drawings and examples. The following examples are intended to illustrate the invention, but are not intended to limit the scope of the invention.

In the description of the embodiments of the present invention, it should be noted that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of describing the embodiments of the present invention and simplifying the description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the embodiments of the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the embodiments of the present invention, it should be noted that, unless explicitly stated or limited otherwise, the terms "connected" and "connected" should be interpreted broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; may be directly connected or indirectly connected through an intermediate. The specific meaning of the above terms in the embodiments of the present invention can be understood in specific cases by those skilled in the art.

In embodiments of the invention, unless expressly stated or limited otherwise, the first feature may be directly on or directly under the second feature or indirectly via intermediate members. Also, a first feature "on," "over," and "above" a second feature may be directly or diagonally above the second feature, or may simply indicate that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the first feature, or may simply mean that the first feature is at a lesser elevation than the second feature.

In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of an embodiment of the invention. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Moreover, various embodiments or examples and features of various embodiments or examples described in this specification can be combined and combined by one skilled in the art without being mutually inconsistent.

The utility model discloses a rubber coating equipment is described below with reference to fig. 1, it is including removing carrier 1, supplying gluey system and rubber coating mechanism, wherein supplies gluey system and rubber coating mechanism all to carry on removing carrier 1, and is specific, removes carrier 1 and is equipped with the installation end along the one end of direction of movement, and rubber coating mechanism sets up in the installation end, if just that move carrier 1 and be the back-and-forth movement, the installation end then is front end or rear end, then rubber coating mechanism installs in the front end or the rear end that remove carrier 1. And supply gluey system direct mount to remove on carrier 1, can be located the upper surface of removing carrier 1, also can be moving the inside chamber of accomodating that sets up of carrier 1 to supply gluey system mount to accomodate the chamber, supply gluey system to be linked together through the gluey mouth of advancing that supplies gluey pipeline 3 and rubber coating mechanism, thereby guarantee that the adhesive in supplying gluey system can follow the rubber coating mechanism and flow out and realize the rubber coating.

Carry on through moving carrier 1 and supply gluey system and rubber coating mechanism and remove on the inside floor of rail vehicle, supply gluey system can supply to rubber coating mechanism glue through supplying gluey pipeline 3 to utilize the play mouth of rubber coating mechanism lower part to carry out the rubber coating to the floor, replace artifical rubber coating with this mode, can not only ensure that the rubber coating quality is reliable and stable, promote rubber coating efficiency according to the confession gluey pressure that supplies gluey system, can also avoid artifical rubber coating process harm operating personnel healthy.

The movable carrier 1 may be an AGV (Automated Guided Vehicle), which is a transport Vehicle having an automatic navigation device, can travel along a predetermined navigation path, and has safety protection and various transfer functions. The AGV dolly carries on and supplies system, rubber coating mechanism and vision recognition device 2, then moves in floor cloth direction of mating formation along the floor marking line.

Specifically, the mounting end may be the rear end of the moving direction of the moving carrier 1, and the glue coating mechanism is arranged behind the moving direction of the moving carrier 1 at this time, that is, when the moving carrier 1 moves forward, the glue coating mechanism performs glue coating at the rear so as to avoid that the glue coating mechanism is arranged at the front side to cause the moving carrier 1 to contact with the adhesive in the moving process and damage the glue coating area.

According to the utility model provides a rubber coating equipment, installation end still are equipped with slide rail 4, and slide rail 4 extends along the installation end level, and wherein rubber coating mechanism slidable mounting is on slide rail 4, and it can be understood that rubber coating mechanism slides along slide rail 4's direction on the installation end, and then ensures that rubber coating mechanism can scribble at the rubber coating in-process and fully treat the rubber coating region.

As shown in fig. 1, a workbench 5 is installed on the upper surface of the mobile carrier 1 at a side close to the glue coating mechanism, and a slide rail 4 may be disposed on a side surface of the workbench 5, that is, the glue coating mechanism is connected to the mobile carrier 1 through the workbench 5. Specifically, the slide rail 4 can be arranged along the width direction of the workbench 5, and the width direction is perpendicular to the running direction of the movable carrier 1, so that the gluing mechanism can longitudinally slide in the area to be glued, and the gluing mechanism can be further ensured to be fully glued in the gluing process.

Wherein, the rubber coating mechanism is "L" font, including the vertically sliding connection portion 6 that sets up and the rubber coating shower nozzle portion 7 that the level set up, as shown in figure 1, the lower extreme of sliding connection portion 6 links to each other with the one end of rubber coating shower nozzle portion 7, and rubber coating shower nozzle portion 7 sets up along the moving direction of moving carrier 1, sliding connection portion 6 with slide rail 4 slides and links to each other, advances to glue the mouth and is located the upper portion of sliding connection portion 6, goes out to glue the mouth and is located the lower part of rubber coating shower nozzle portion 7. The gluing spray head part 7 is arranged along the moving direction of the moving carrier 1, the moving carrier 1 stops once when the moving carrier moves by the length of one gluing spray head part 7, at the moment, the sliding connection part 6 slides along the slide rail 4, so that the gluing spray head part 7 is fully coated with the area to be glued in the moving process, the moving carrier 1 moves by the length distance of the next gluing spray head part 7 after the area to be glued is fully coated, the moving carrier stops again, and the sliding connection part 6 slides along the slide rail 4 again, so that each area to be glued can be fully coated with the adhesive.

During the gluing process, the gluing spray head 7 can be attached to the floor or kept a short distance from the floor, so that the adhesive can be quickly applied to the floor of the rail vehicle after being sprayed out of the glue outlet.

Slide rail 4 sets up in the side surface of workstation 5, can be provided with the connecting seat towards one side of slide rail 4 at the sliding connection portion 6 of rubber coating mechanism, and the middle part of slide rail 4 can inwards cave in and form the spout, utilizes connecting seat and spout to mutually support and forms sliding connection. The sliding assembly device comprises a sliding chute, a connecting seat, a motor, a sliding connecting part 6, a sliding rail 4, a sliding connection part and a sliding connection part, wherein a screw rod can be arranged in the sliding chute, a threaded hole is arranged in the connecting seat, the connecting seat is in threaded connection with the screw rod, the motor can be arranged to drive the screw rod to rotate, and the rotation of the screw rod is used for driving the connecting seat to slide along the screw rod so as to realize the sliding assembly between the sliding connection part 6 and the sliding rail 4; an electric roller can be arranged on the lower side of the connecting seat and is arranged in the sliding groove in a sliding manner, so that the sliding assembly between the sliding connecting part 6 and the sliding rail 4 is realized by the rolling of the electric roller on the sliding groove; of course, the sliding connection method is not limited to the above two methods, and other methods for achieving the sliding connection between the sliding connection portion 6 and the sliding rail 4 may be used.

The holding passageway of the vertical setting of sliding connection portion 6 built-in of rubber coating mechanism for the holding supplies gluey pipeline 3, or is used for the intercommunication to supply gluey pipeline 3 so that the adhesive can flow along the holding passageway.

The sliding connection part 6 and the gluing nozzle part 7 can be connected in an integrated forming mode.

The glue outlet can be arranged to be long-strip-shaped, namely, the glue outlet is arranged at the bottom of the gluing head part 7 along the length direction of the gluing head part 7, so that when the mobile carrier 1 is arranged to glue after moving for the length of one gluing head part 7, the gluing area can be fully coated with the adhesive. The utility model discloses an among other embodiments, it can also set up to the round hole shape to go out the mouth, can set up out the mouth this moment and glue the mouth and set up to a plurality ofly, and a plurality of play are glued the mouth and are spouted head 7's length direction evenly distributed along the rubber coating in the bottom of rubber coating shower nozzle portion 7, and adjacent two play intervals between gluing the mouth are less to guarantee to treat that the rubber coating region homoenergetic scribbles the adhesive.

According to the utility model provides a rubber coating equipment still includes visual identification device 2, and visual identification device 2 is installed in the installation end for whether the discernment floor marks the line and discerns the rubber coating region and lacks glue. Utilize vision recognition device 2 on the one hand can be at gummed in-process discernment floor sign line to ensure to remove carrier 1 and follow the floor sign line and remove in the direction of mating formation of floor cloth, ensure that the moving direction of removing carrier 1 does not take place the skew, on the other hand, vision recognition device 2 discerns the rubber coating region, if phenomenons such as starved appear in the rubber coating region, can in time feed back.

Wherein, the visual recognition device 2 can be arranged on the gluing mechanism.

As shown in fig. 1, two or more visual recognition devices 2 may be provided, and the two or more visual recognition devices 2 are distributed on both sides of the sliding connection portion 6 in the width direction. The visual recognition device 2 can identify the area to be glued on the one hand, and can identify the marking line drawn on the rail vehicle before gluing so as to ensure that the mobile carrier 1 can move along the marking line. On the other hand, the visual recognition device 2 can also recognize whether the glue-lacking condition occurs in the glue-applying area. Set up visual identification device 2 to two with what shown in fig. 1, be located sliding connection portion 6 width direction's both sides respectively, alright observe the rubber coating region to sliding connection portion 6 both sides respectively, know whether the starved condition appears.

With reference to fig. 1, the glue supply system includes a glue mixer 8 and a pump 9 disposed on the upper surface of the movable carrier 1, the glue inlet end of the pump 9 is communicated with the glue outlet end of the glue mixer 8 through a glue outlet pipeline 10, and the glue outlet end of the pump 9 is communicated with the glue inlet of the glue coating mechanism through a glue supply pipeline 3. Can carry out the mixture of different adhesives in thoughtlessly gluing machine 8, carry out the rubber coating to the rubber coating mechanism along supplying gluey pipeline 3 with the adhesive through pump machine 9 after mixing. The quantitative injection of the adhesive can be realized according to the output pressure of the pump 9, so that the same quality and quality of the adhesive coating of each area to be coated can be ensured, and the output pressure of the pump 9 can be adjusted according to different vehicle models or floor cloths to coat the adhesive with different thicknesses. Wherein, the glue mixer 8 can adopt blade type glue mixing equipment.

The utility model discloses an in another kind of embodiment, it can also set up to first storage gluey bucket to supply gluey system, the second stores up gluey bucket, first conveying mechanism, second conveying mechanism and instantaneous mixer, the instantaneous mixer has two feed inlets and a discharge gate, two feed inlets of instantaneous mixer utilize first conveying mechanism and second conveying mechanism to glue the discharge end that bucket and second store up gluey bucket with first storage respectively and be linked together, the discharge gate of instantaneous mixer with supply gluey pipeline 3 intercommunication, first storage is glued bucket and second and is stored up gluey bucket and be used for storing different adhesive respectively, when needs carry out the rubber coating, utilize first conveying mechanism and second conveying mechanism to store up gluey adhesive in bucket and the second storage respectively and carry to the instantaneous mixer and mix, then the rethread supplies gluey pipeline 3 to carry to the rubber coating mechanism and carry out the rubber coating. Wherein, can control first conveying mechanism, second conveying mechanism's pressure, realize the mixing of two kinds of adhesive different proportions, instant blender can adopt gear pump formula to mix gluey ware.

With reference to any one of the foregoing embodiments, the glue spreading apparatus in this embodiment further includes a control system 11, which is disposed on the upper surface of the mobile carrier 1, and certainly may be disposed inside the mobile carrier 1, or disposed at a remote end in a wireless signal connection manner, where the control system 11 may adopt a PLC (Programmable Logic Controller) control system, and the control system 11 is in signal connection with the mobile carrier 1, the glue supply system, and the visual identification device 2. Control system 11 is used for input and output control command, control AGV dolly and move based on control program, make AGV dolly brake to stop after making AGV dolly move 7 length distances of rubber coating shower nozzle based on control program, then make rubber coating shower nozzle 7 slide and carry out the rubber coating while gliding from left to right, after visual identification device 2 discerned this region and is full of the adhesive, control system 11 will drive AGV dolly and move 7 length distances of rubber coating shower nozzle once more, make the rubber coating shower nozzle slide and carry out the rubber coating while gliding from right to left after AGV dolly braking, thereby realize the automatic of rubber coating to go on repeatedly.

The control system 11 records the process parameters in real time during the operation stage, so that the fault tracing is facilitated and the working personnel can master the gluing time conveniently.

With reference to any one of the foregoing embodiments, the glue spreading apparatus in this embodiment further includes a power supply power system 12, the power supply power system 12 may be disposed on the upper surface of the mobile carrier 1, and certainly may also be disposed inside the mobile carrier 1, and the power supply power system 12 is electrically connected to the control system 11, the mobile carrier 1, the glue supply system, and the visual recognition device 2, so as to ensure that the control system 11, the mobile carrier 1, the glue supply system, and the visual recognition device 2 can operate normally.

With reference to any one of the preceding embodiments, the gluing device in this embodiment further includes an alarm, the alarm is electrically connected to the power supply power system 12, and the alarm is in signal connection with the visual recognition device 2. The power supply power system 12 can alarm to ensure that the alarm can give an alarm, and when the visual recognition device 2 recognizes that the glue shortage condition occurs in the glue coating area, a signal is sent to the alarm, so that an alarm signal is generated to enable a maintainer to overhaul. The alarm can be an audible and visual alarm.

Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; such modifications or substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. The utility model provides a rubber coating equipment, its characterized in that, is including removing the carrier, supplying gluey system and rubber coating mechanism, it is equipped with the installation end to remove the carrier along the one end of moving direction, rubber coating mechanism install in the installation end, supply gluey ystem installation in remove on the carrier, and through supplying gluey pipeline with rubber coating mechanism advance gluey mouth and be linked together, rubber coating mechanism's lower part is equipped with out gluey mouth.

2. The gluing device according to claim 1, wherein the mounting end is further provided with a slide rail extending horizontally along the mounting end, and the gluing mechanism is connected with the slide rail in a sliding manner.

3. Gluing equipment according to claim 2, wherein the upper surface of the mobile carrier is provided with a worktable on the side close to the gluing mechanism, and the slide rails are arranged on the side surface of the worktable.

4. The gluing equipment according to claim 2, wherein the gluing mechanism is L-shaped and comprises a vertically arranged sliding connection part and a horizontally arranged gluing spray head part, the gluing spray head part is arranged along the moving direction of the moving carrier, the sliding connection part is connected with the sliding rail in a sliding manner, the glue inlet is positioned at the upper part of the sliding connection part, and the glue outlet is positioned at the lower part of the gluing spray head part.

5. Gluing equipment according to claim 4, characterised in that the glue outlet is arranged in the shape of a strip and along the length of the gluing head.

6. The gluing equipment according to claim 1, wherein the glue supply system comprises a glue mixer and a pump which are arranged on the upper surface of the movable carrier, the glue inlet end of the pump is communicated with the glue outlet end of the glue mixer through a glue outlet pipeline, and the glue outlet end of the pump is communicated with the glue inlet of the gluing mechanism through the glue supply pipeline.

7. Gluing equipment according to any one of claims 1 to 6, characterised by further comprising visual recognition means mounted on the mounting end for recognizing floor marking lines and for recognizing whether the gluing area is starved.

8. Gluing apparatus according to claim 7, characterised by further comprising a control system in signal connection with the mobile carrier, the glue supply system and the visual recognition means.

9. The gluing apparatus according to claim 8, further comprising a power supply power system disposed on the mobile carrier and electrically connected to the control system, the mobile carrier, the glue supply system and the visual recognition device.

10. The gluing apparatus of claim 9, further comprising an alarm electrically connected to the power source and the power system, the alarm being in signal connection with the visual recognition device.