CN217393257U - Novel lens clip inserting frame device - Google Patents

Abstract

The utility model discloses a novel lens presss from both sides inserts frame device, including upset lower insertion mechanism, frame moving mechanism and frame, frame moving mechanism installs under the upset lower insertion mechanism, and upset lower insertion mechanism passes through the base, frame moving mechanism passes through the bottom plate and links to each other with the frame respectively. The overturning downward inserting mechanism comprises a base, a sliding rail, a sliding block, a lifting plate, a bearing seat base plate, a bearing seat, an overturning shaft, a shaft collar, an induction sheet, a coupling, a motor seat, a speed reducer, a motor, a sensor seat, a groove type photoelectric sensor, an overturning plate, a micro module, a fixing block, an adjusting block, a clamping jaw air cylinder, a clamping block, a transfer block, a photoelectric seat, a hole detection sensor, a lens clamp placing plate and an inserting frame air cylinder; the frame moving mechanism comprises a bottom plate, a module, a cleaning frame placing platform, a limiting plate, a hard limiting plate, a cylinder seat, a shaping cylinder and a shaping block. The utility model discloses can realize that the lens presss from both sides and inserts the frame automation, promote the efficiency of inserting the frame greatly, solve the problem that the recruitment is with high costs, promote the development of lens apparatus for producing trade.

Description

Novel lens clamping and inserting frame device

Technical Field

The utility model relates to a lens apparatus for producing technical field, concretely relates to novel lens presss from both sides inserts frame device.

Background

Most of the spectacle lenses in the current market are molded by adopting a resin infusion mode, and the production process of the resin infusion lens can be roughly divided into the procedures of raw material preparation, mold assembly and pouring, solidification, mold opening, edge turning, cleaning and hardening, film coating and the like.

When cleaning and hardening processes are carried out, the lens is required to be clamped on a special steel wire lens clamp, then the lens clamp is inserted into a special cleaning frame, a V-shaped steel wire leg is welded at the tail end of the lens clamp, only one vertex of the V-shaped steel wire leg is welded with the lens clamp main body, the other side of the V-shaped steel wire leg is suspended, and a semicircular bulge is arranged at the middle part of one suspended side of the V-shaped steel wire leg.

The special cleaning frame is formed by welding round steel and metal plates, the round steel forms a frame, a plurality of metal plates which are folded into a V shape are welded on the round steel frame, and a plurality of strip holes are formed in the folded V-shaped metal plates.

At present, lenses with lenses are clamped and inserted on special cleaning frames, and the insertion of the lenses into the frames is finished manually in the industry. Manually pressing the V-shaped steel wire leg at the tail end of the lens clamp to close the V-shaped steel wire leg, aligning the V-shaped steel wire leg to be inserted into a strip hole of a folded V-shaped metal plate on the special cleaning frame, and finally loosening the hand to clamp the semicircular bulge of the steel wire leg of the lens clamp in the V-shaped metal plate of the cleaning frame. The manual operation has the defects of low efficiency, high labor cost and the like.

Disclosure of Invention

In view of the above-described deficiencies or inadequacies in the prior art, it would be desirable to provide a new lens clip frame apparatus.

According to the technical scheme provided by the embodiment of the application, the novel lens clamp inserting frame device comprises an overturning inserting mechanism, a frame moving mechanism and a frame, wherein the frame moving mechanism is installed under the overturning inserting mechanism, and a base of the overturning inserting mechanism and a bottom plate of the frame moving mechanism are respectively connected with the frame.

The overturning downward inserting mechanism comprises a base, a sliding rail, a sliding block, a lifting plate, a bearing seat base plate, a bearing seat, an overturning shaft, a shaft collar, an induction sheet, a coupling, a motor seat, a speed reducer, a motor, a sensor seat, a groove type photoelectric sensor, an overturning plate, a micro module, a fixed block, an adjusting block, a clamping jaw cylinder, a clamping block, a transfer block, a photoelectric seat, a hole detection sensor, a lens clamp placing plate and an inserting frame cylinder.

The installation mode among each subassembly is as follows: the base of the overturning downward inserting mechanism is connected with the frame, two sliding rails are arranged on the left side and the right side of the base, two matched sliding blocks are arranged on the sliding rails, a lifting plate is fixedly arranged on the upper surfaces of the four sliding blocks, two bearing seat cushion plates are arranged on the left side and the middle part of the lifting plate, a bearing seat is arranged on each bearing seat cushion plate, an overturning shaft is sleeved in each bearing seat, an induction sheet is fixedly arranged at the left end of the overturning shaft through a shaft collar, and a coupler is arranged at the right end of the overturning shaft; a speed reducer and a motor are installed on the right side of the lifting plate through a motor base, and an output shaft of the speed reducer is sleeved at the other end of the coupler; a groove type photoelectric sensor is arranged on the side surface of the left bearing seat base plate through a sensor seat, and the sensing piece is right at the center of a groove type photoelectric sensing groove; the middle part of the turnover shaft is fixed with a turnover plate through screws, the left side and the right side of the turnover plate are respectively provided with a micro module, the middle part of the turnover plate is provided with a fixed block, the fixed block is provided with an adjusting block, and the adjusting block is provided with a clamping jaw cylinder; a clamping jaw air cylinder is arranged on each micro module through a switching block; every clamping jaw cylinder clamping jaw is opened the position and is set up a magnetism respectively with closed position and open and every clamping jaw cylinder is the equidistance setting, the interval equals the interval of washing frame welded fifty percent discount V type panel beating, all install one on the claw about every clamping jaw cylinder and press from both sides tight piece, press from both sides the design of the V type wire leg that tight piece profile modeling lens pressed from both sides, can press from both sides tight and fix a position as the benchmark with the welding side of V type wire leg to the lens clamp, pass through the three hole sensor of examining of photoelectricity seat equidistance installation in the below of returning face plate, it places the board to set up the lens clamp on the returning face plate top, insert the frame cylinder at the top installation of base, it sets up an upper magnetism respectively and opens and a lower magnetism and opens to insert the frame cylinder output shaft, it connects the lifter plate through floating joint.

The frame moving mechanism comprises a bottom plate, a module, a cleaning frame placing platform, a limiting plate, a hard limiting plate, a cylinder seat, a shaping cylinder and a shaping block;

the installation mode among each subassembly is as follows: the bottom plate of frame moving mechanism links to each other with the frame, install the module on the bottom plate, be fixed on the output of module and wash frame place the platform, wash frame place the platform's rear installation limiting plate, wash frame place the platform's left side front and back both ends and install hard limiting plate respectively, wash frame place the platform's right side front and back both ends respectively through two plastic cylinders of cylinder block installation, install the shaping block on the output face of every plastic cylinder, the shaping block becomes big V type structure and can presss from both sides the frame that washs tightly on hard limiting plate, and carry out the plastic location to it through the plastic effect of V type.

The frame moving mechanism is installed under the overturning lower inserting mechanism, the elongated hole on the V-shaped metal plate on the cleaning frame after the positioning and clamping and the steel wire leg of the lens clamp after the overturning lower inserting mechanism clamps and positions are aligned and installed in the left-right direction during debugging and installation, and the front-back direction has no requirement.

Four movable pulleys are arranged at four corners of the rack, four supporting bases are arranged on the outer sides of the pulleys, and when the whole device needs to be moved, a movable pulley lock is opened, so that the whole device can be easily and stably moved; after moving to a proper position, the movable pulley lock is closed, and the four supporting base supporting devices support the base.

All the components are standard parts.

To sum up, the beneficial effect of this application: the utility model discloses can realize that the lens presss from both sides and inserts the frame automation, promote the efficiency of inserting the frame greatly, solve the problem that the recruitment is with high costs, promote the development of lens apparatus for producing trade.

Drawings

Other features, objects and advantages of the present application will become more apparent upon reading of the following detailed description of non-limiting embodiments thereof, made with reference to the accompanying drawings in which:

FIG. 1 is a schematic view of the whole device of the present invention;

FIG. 2 is a front view of the inverted lower insertion mechanism;

FIG. 3 is a top view of the flip-under mechanism;

FIG. 4 is a schematic diagram of the inverted lower insertion mechanism after being inverted;

FIG. 5 is a front view of the frame translation mechanism;

FIG. 6 is a top view of the frame translation mechanism;

FIG. 7 is a schematic view of a lens clip;

FIG. 8 is a schematic view of a cleaning frame.

Reference numbers in the figures: an overturning downward inserting mechanism-1, a frame moving mechanism-2, a frame-3, a base-4, a slide rail-5, a slide block-6, a lifting plate-7, a bearing seat cushion plate-8, a bearing seat-9, an overturning shaft-10, a shaft collar-11, an induction sheet-12, a coupling-13, a motor base-14, a speed reducer-15, a motor-16, a sensor base-17, a groove type photoelectric sensor-18, an overturning plate-19, a micro module-20, a fixed block-21, an adjusting block-22, a clamping jaw air cylinder-23, a clamping block-24, an adapting block-25, a photoelectric base-26, a hole detecting sensor-27, a lens clamping placing plate-28, an inserting frame air cylinder-29, a bottom plate-30, a module-31, a positioning block-6, a positioning block-9, a positioning block, a cleaning frame placing platform-32, a limit plate-33, a hard limit plate-34, a cylinder seat-35, a shaping cylinder-36 and a shaping block-37.

Detailed Description

The present application will be described in further detail with reference to the following drawings and examples. It is to be understood that the specific embodiments described herein are merely illustrative of the relevant invention and not restrictive of the invention. It should be noted that, for convenience of description, only the portions related to the present invention are shown in the drawings.

It should be noted that, in the present application, the embodiments and features of the embodiments may be combined with each other without conflict. The present application will be described in detail below with reference to the accompanying drawings in conjunction with embodiments.

Novel lens presss from both sides inserts frame device, including upset lower insertion mechanism 1, frame moving mechanism 2 and frame 3, frame moving mechanism 2 installs under upset lower insertion mechanism 1, and upset lower insertion mechanism 1's base 4 and frame moving mechanism 2's bottom plate 30 link to each other with frame 3 respectively.

The installation mode among the components of the turnover inserting mechanism 1 is as follows: a base 4 of the overturning downward inserting mechanism 1 is connected with a rack 3, two slide rails 5 are arranged on the left side and the right side of the base 4, two matched slide blocks 6 are arranged on the slide rails 5, lifting plates 7 are fixedly arranged on the upper surfaces of the four slide blocks 6, two bearing seat cushion plates 8 are arranged on the left side and the middle part of each lifting plate 7, a bearing seat 9 is arranged on each bearing seat cushion plate 8, an overturning shaft 10 is sleeved in each bearing seat 9, an induction sheet 12 is fixedly arranged at the left end of the overturning shaft through a shaft collar 11, and a coupler 13 is arranged at the right end of the overturning shaft 10; a speed reducer 15 and a motor 16 are arranged on the right side of the lifting plate 7 through a motor base 14, and an output shaft of the speed reducer 15 is sleeved at the other end of the coupler 13; a groove-shaped photoelectric device 18 is arranged on the side surface of the left bearing seat cushion plate 8 through a sensor seat 17, and the sensing sheet 12 is right at the center of a sensing groove of the groove-shaped photoelectric device 18; the middle part of the turnover shaft 10 is fixed with a turnover plate 19 through screws, the left side and the right side of the turnover plate 19 are respectively provided with a micro module 20, the middle part of the turnover plate 19 is provided with a fixed block 21, the fixed block 21 is provided with an adjusting block 22, and the adjusting block 22 is provided with a clamping jaw cylinder 23; a clamping jaw air cylinder 23 is arranged on each micro module 20 through a transfer block 25; every 23 clamping jaw cylinders's clamping jaw open position sets up a magnetism respectively with closed position and opens and every clamping jaw cylinder 23 is the equidistance setting, the interval equals the interval of wasing frame welded fifty percent discount V type panel beating, all install one on the claw about every clamping jaw cylinder and press from both sides tight 24, press from both sides the design of V type steel wire leg that tight 24 profile modeling lens pressed from both sides, can press from both sides tight and fix a position as the benchmark with V type steel wire leg's welding side, pass through the three hole sensor 27 of examining of 26 equidistance installations of photoelectricity seat in the below of returning face plate 19, it places board 28 to set up the lens clamp on returning face plate 19 top, insert frame cylinder 29 in the top installation of base 4, insert frame cylinder 29 and set up an upper magnetism respectively and open and a lower magnetism, insert frame cylinder 29 output shaft and connect lifter plate 7 through the unsteady articulate.

The frame moving mechanism 2 is mounted in the following manner: bottom plate 30 of frame moving mechanism 2 links to each other with frame 3, install module 31 on bottom plate 30, be fixed on module 31's the output and wash frame place the platform 32, wash frame place the platform's rear installation limiting plate 33, wash frame place the platform 32's left side front and back both ends and install hard limiting plate 34 respectively, wash frame place the platform 32's right side front and back both ends respectively through two plastic cylinders 36 of cylinder seat 35 installation, install shaping block 37 on the output face of every plastic cylinder 36, shaping block 37 becomes big V type structure and can presss from both sides the frame that washs tightly on hard limiting plate 34, and carry out the plastic location to it through the plastic effect of V type.

The frame moving mechanism 2 is installed under the overturning lower inserting mechanism 1, the long holes in the V-shaped metal plates on the cleaning frame after being positioned and clamped and the steel wire legs of the lens clamp after being positioned and clamped by the overturning lower inserting mechanism 1 are aligned and installed in the left-right direction during debugging and installation, and the front-back direction has no requirement.

Four movable pulleys are arranged at four corners of the frame 3, four supporting bases are arranged outside the pulleys, and when the whole device needs to be moved, a movable pulley lock is opened, so that the whole device can be easily and stably moved; after moving to a proper position, the movable pulley lock is closed, and the four supporting base supporting devices support the base.

The specific working process of the scheme is as follows:

the device needs to be reset before running, namely the module 31 finds the original point and then moves to the feeding position at the outermost side; retraction of shaping cylinder 36; the motor 16 drives the turning shaft 10, the induction sheet 12 and the like to rotate to find an original point, and the original point is transferred to a material receiving position state shown in figures 2 and 3; the signal is sent when the clamping jaw cylinder 23 is opened to the opening position of the clamping jaw cylinder; retraction of the frame cylinder 29 to its retracted position is signaled.

Manually placing the cleaning frame on the cleaning frame placing platform 32; an upstream mechanism or manually places the lens clips with lenses on the lens placement plate 28.

Equipment starts, shaping cylinder 36 drives shaping block 37 and fixes a position and press from both sides tightly the washing frame, the back module that targets in place drives the washing frame and moves to the most interior position to equipment inboard, the back module 31 that targets in place continues to drive the washing frame and outwards moves, three hole detection sensor 27 of installing on upset lower insertion mechanism 1 simultaneously can detect the rectangular hole on wasing frame V type panel beating, every hole detection sensor 27 can feed back the pulse value of the module 31 that carves that has the signal to the host computer, the host computer can confirm out the position in rectangular hole through calculating, finally module 31 stops on the basic position that uses middle clamping jaw cylinder 23 on returning face plate 19 as the benchmark.

The micro-module 20 drives the clamping jaw cylinder to rise to a set material taking position, the clamping jaw cylinder 23 is closed after the micro-module is in place, the clamping block 24 is driven to clamp and position the lens clamp (at the moment, the V-shaped steel wire leg of the lens clamp is compressed to be smaller than the length of the long strip hole of the cleaning frame), the motor 16 drives the turnover plate 19 and the clamping jaw cylinder 23 to turn over for 90 degrees after the micro-module is in place as shown in figure 4, meanwhile, the two micro-modules 20 adjust the positions forwards and backwards according to the position of the long strip hole determined by an upper computer, finally, the V-shaped steel wire leg of the lens clamp clamped by the three clamping jaw cylinders 23 is positioned right above the three long strip holes, the frame inserting cylinder 29 drives the lifting plate 7 and the clamping jaw cylinder 23 to move downwards after the micro-module is in place, the semicircular bulge on the steel wire leg of the lens clamp is just clamped in the center of the V-row metal plate of the cleaning frame, the clamping jaw cylinder 23 is loosened after the micro-module is in place, and the frame inserting cylinder 29 drives the lifting plate 7 to move downwards after the micro-module is loosened, And the clamping jaw air cylinder 23 and the like are lifted, after the clamping jaw air cylinder is in place, the overturning plate 10 is overturned in the opposite direction by 90 degrees to the material receiving position, and the micro module 20 also moves to the initial material receiving position.

The actions are repeated, the reset and the upper frame are not included until the cleaning frame is fully inserted, the module 31 drives the cleaning frame to move to the material loading position on the outermost side after the cleaning frame is fully inserted, the shaping cylinder is loosened after the cleaning frame is in place, and after the shaping cylinder is completed, equipment sends out a prompt to perform manual blanking.

The foregoing description is only exemplary of the preferred embodiments of the application and is provided for the purpose of illustrating the general principles of the technology and the like. Meanwhile, the scope of the invention according to the present application is not limited to the technical solutions in which the above technical features are combined in particular, and also covers other technical solutions in which the above technical features or their equivalent features are combined arbitrarily without departing from the inventive concept. For example, the above features may be replaced with (but not limited to) features having similar functions disclosed in the present application.

Claims (4)

1. Novel lens presss from both sides inserts frame device, inserts mechanism (1), frame moving mechanism (2) and frame (3) under the upset, characterized by:

the frame moving mechanism (2) is installed under the overturning lower inserting mechanism (1), and the overturning lower inserting mechanism (1) is respectively connected with the rack (3) through the base (4) and the frame moving mechanism (2) through the bottom plate (30).

2. The novel lens holder bezel device of claim 1, wherein: the overturning inserting mechanism (1) comprises a base (4), the base (4) is connected with the rack (3), two sliding rails (5) are arranged on the left side and the right side of the base (4), two matched sliding blocks (6) are arranged on the sliding rails (5), lifting plates (7) are fixedly arranged on the upper surfaces of the four sliding blocks (6), two bearing base plates (8) are arranged on the left side and the middle part of each lifting plate (7), a bearing base (9) is arranged on each bearing base plate (8), a turnover shaft (10) is sleeved in each bearing base (9), an induction sheet (12) is fixedly arranged at the left end of each turnover shaft (10) through a shaft collar (11), and a coupler (13) is arranged at the right end of each turnover shaft (10); a speed reducer (15) and a motor (16) are arranged on the right side of the lifting plate (7) through a motor base (14), and an output shaft of the speed reducer (15) is sleeved at the other end of the coupling (13); a groove-shaped photoelectric device (18) is arranged on the side surface of the left bearing seat cushion plate (8) through a sensor seat (17), and the sensing sheet (12) is right at the center of a sensing groove of the groove-shaped photoelectric device (18); the middle part of the turnover shaft (10) is fixed with a turnover plate (19) through screws, the left side and the right side of the turnover plate (19) are respectively provided with a micro module (20), the middle part of the turnover plate (19) is provided with a fixed block (21), the fixed block (21) is provided with an adjusting block (22), and the adjusting block (22) is provided with a clamping jaw air cylinder (23); a clamping jaw cylinder (23) is arranged on each micro module (20) through a transfer block (25); the left claw and the right claw of each clamping jaw cylinder (23) are respectively provided with a clamping block (24), three hole detection sensors (27) are equidistantly arranged below the turnover plate (19) through photoelectric seats (26), the top end of the turnover plate (19) is provided with a lens clamping and placing plate (28), and the top end of the base (4) is provided with an inserting frame cylinder (29).

3. The novel lens holder bezel device of claim 1, wherein: frame moving mechanism (2) include bottom plate (30), bottom plate (30) with frame (3) link to each other, installation module (31) on bottom plate (30), are being fixed on the output of module (31) and are wasing frame place the platform (32), wash rear installation limiting plate (33) of frame place the platform (32), wash both ends and install hard limiting plate (34) respectively around the left side of frame place the platform (32), wash two plastic cylinders (36) of both ends installation through cylinder block (35) respectively around the right side of frame place the platform (32), install plastic block (37) on the output face of every plastic cylinder (36).

4. The novel lens holder bezel device of claim 1, wherein: four movable pulleys are arranged at four corners of the rack (3), and four supporting bases are arranged on the outer sides of the pulleys.

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