CN217370855U - Laser automatic tracking self-melting welding device for circular metal barrel - Google Patents
Laser automatic tracking self-melting welding device for circular metal barrel Download PDFInfo
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- CN217370855U CN217370855U CN202220388427.3U CN202220388427U CN217370855U CN 217370855 U CN217370855 U CN 217370855U CN 202220388427 U CN202220388427 U CN 202220388427U CN 217370855 U CN217370855 U CN 217370855U
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- automatic tracking
- laser automatic
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- 238000003466 welding Methods 0.000 title claims abstract description 101
- 239000002184 metal Substances 0.000 title claims abstract description 30
- 238000002844 melting Methods 0.000 title claims abstract description 20
- 238000012545 processing Methods 0.000 claims abstract description 23
- 238000012544 monitoring process Methods 0.000 claims description 22
- 230000001681 protective effect Effects 0.000 claims description 9
- 230000008018 melting Effects 0.000 claims description 6
- 239000000523 sample Substances 0.000 claims description 5
- 238000004140 cleaning Methods 0.000 claims description 4
- 230000000149 penetrating effect Effects 0.000 claims description 4
- 235000013405 beer Nutrition 0.000 abstract description 7
- 239000011324 bead Substances 0.000 description 11
- 238000000034 method Methods 0.000 description 6
- 239000000428 dust Substances 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000003908 quality control method Methods 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 206010028980 Neoplasm Diseases 0.000 description 1
- 241000826860 Trapezium Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
The utility model relates to the technical field of metal barrel welding, and discloses a circular metal barrel laser automatic tracking self-melting welding device, which comprises a processing table and a control table, wherein the top of the processing table is provided with two track plates which correspond to each other on the left and right, the track plates are provided with a slidable clamping device, the top of the processing table is provided with two first cylinders which are driven by the sliding of the clamping devices, the top of the processing table is provided with a supporting arm, the supporting arm is provided with a U-shaped servo motor mechanical arm, the front side of the outer wall surface of the servo motor mechanical arm is transversely provided with a fixed transverse plate, and the top of the fixed transverse plate is provided with a rectangular groove. The upper or lower body of the beer barrel is welded into a whole.
Description
Technical Field
The utility model relates to a metal bucket welding technology field especially relates to a circular metal bucket laser automatic tracking is from melting formula welding set.
Background
Along with the development of enterprises, products tend to be diversified, the diameter size is more and more different, the material thickness is different, and the current equipment and software and hardware can not meet the welding requirements of single-station multi-product. And because the restriction of the place increases new equipment for meeting the demand, the technical transformation is carried out on the basis of the original equipment, and software and hardware are added and upgraded, so that the demand of meeting the production of single-station diversified products is achieved.
Present metal drum is when carrying out the butt joint, and welder when utilizing monitor to carry out remote control, monitor receive outside dust influence easily or the welding production to lead to the camera lens surface to adhere to the dust, and the influence detects the picture to the metal drum welding department, and is inconvenient to clear up the monitoring camera lens fast, avoids the inside dust influence of processing factory.
Therefore, a laser automatic tracking self-melting welding device for a round metal barrel is provided.
SUMMERY OF THE UTILITY MODEL
The utility model mainly solves the technical problem existing in the prior art and provides a laser automatic tracking self-melting welding device for a circular metal barrel.
In order to realize the purpose, the utility model adopts the following technical proposal, a laser automatic tracking self-melting welding device for a round metal barrel, which comprises a processing table and a control table, wherein the top of the processing table is provided with two track plates which correspond to each other from left to right, the track plates are provided with a slidable clamping device, the top of the processing table is provided with two first cylinders which can slide by an active clamping device, the top of the processing table is provided with a support arm, the support arm is provided with a U-shaped servo motor mechanical arm, the front side of the outer wall surface of the servo motor mechanical arm is transversely provided with a fixed transverse plate, the top of the fixed transverse plate is provided with a rectangular groove, a welding component is inserted in the upper rectangular groove of the fixed transverse plate and comprises a T-shaped connecting arm, the lower end of the connecting arm is connected with a C-shaped welding baffle plate, the inner side wall surface of the welding baffle plate is vertically and downwards connected with a welding gun for welding, the inboard evenly distributed of welding baffle is at the monitor of welding rifle both sides, and the bottom of welding baffle is provided with the clearance subassembly, and the top of control cabinet sets up control welding subassembly and clamping device and starts the monitoring control case.
As preferred, the clearance subassembly includes two guard flap that are located the inboard below of welding baffle, is provided with two curved sponges between two guard flap and adjusts, and one side wall that every sponge was adjusted is connected with the stay cord subassembly, and the stay cord subassembly is connected with the corresponding guard flap inboard wall face, and the opposite side wall that every sponge was adjusted is connected with the outside of running through keeping away from stay cord subassembly one side guard flap, and the extension spring comprises elasticity rope and pull ring.
As preferred, clamping device includes the slider that slides and link to each other with the track board top, and motor case subassembly is all installed at the top of two sliders, all connects the fixed jar that corresponds about on the output shaft of two motor case subassemblies, and two fixed jars are inside hollow tank column structure, and the equal fretwork of a lateral wall face that two fixed jars are adjacent has placed the metal bucket.
Preferably, the sliding blocks are all of frame-shaped structures with downward openings.
Preferably, the outer side wall surface of the fixed transverse plate is provided with a threaded hole penetrating through the inside of the rectangular groove of the fixed transverse plate, the outer side wall surface of the fixed transverse plate is in threaded connection with a bolt extending into the rectangular groove of the fixed transverse plate, and the connecting arm is fixed on the fixed transverse plate through the bolt.
Preferably, the monitoring control box is of a trapezoidal structure, a display screen on the monitoring control box is positioned on a trapezoidal inclined plane of the monitoring control box, and the processing table and the control table form an L-shaped structure.
Advantageous effects
The utility model provides a circular metal bucket laser automatic tracking is from melting formula welding set. The method has the following beneficial effects:
(1) this circular metal drum laser automatic tracking is from melting formula welding set, through being provided with the clearance subassembly, when the not clear condition of local picture takes place for the display at monitor control box, utilize monitor control box control servo motor arm upwards to stop simultaneously that welding baffle carries out welding operation, the pulling extension spring drags the sponge to adjust the camera lens that has monitor to welding baffle bottom and carry out quick clearance operation, the elasticity shrink of sponge regulation through stay cord subassembly self carries out the secondary clearance to some monitor camera lenses after loosening the extension spring, moreover, the steam generator is simple in structure, make things convenient for technical staff to carry out quick clearance camera lens effect to monitor, prevent to adhere to the condition emergence that the dust influences this device welding emergence offset on monitor's the camera lens, therefore, the clothes hanger is strong in practicability.
(2) The automatic laser tracking self-melting welding device for the round metal barrel adopts a process design scheme of 'safe production + reduction of labor intensity of workers' + 'high automation rate' + 'avoidance of human factors', solves the problem of quality control of welding beads of the upper barrel body and the lower barrel body, and is characterized in that a welding gun of the automatic laser tracking self-melting welding device automatically performs arc melting welding on welding seams of the upper barrel body and the lower barrel body of a beer barrel, so that the upper barrel body and the lower barrel body of the beer barrel are welded into a whole.
(3) This circular metal bucket laser automatic tracking is from melting formula welding set, the whole welding process of this welding special plane is automatic control system and accomplishes, welding bead laser automatic identification TIG pursuit welding process technology is tracked to stainless steel beer barrel upper and lower barrel, have the upper and lower, control automatic identification tracking function of welding seam, it is correct to control the tracking assurance welding bead, it guarantees welder and welding seam to keep suitable high constitution arc pressure to control the tracking, thereby guarantee welding quality, this special plane has alleviateed workman's physical labor intensity and the fatigue of eyes and has got rid of the uncontrollable and intervention of artificial factor, the aesthetic property and the quality of product percent of pass and production efficiency and outward appearance welding bead have been improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It should be apparent that the drawings in the following description are merely exemplary, and that other embodiments can be derived from the drawings provided by those of ordinary skill in the art without inventive effort.
The structure, ratio, size and the like shown in the present specification are only used for matching with the content disclosed in the specification, so as to be known and read by people familiar with the technology, and are not used for limiting the limit conditions which can be implemented by the present invention, so that the present invention has no technical essential significance, and any structure modification, ratio relationship change or size adjustment should still fall within the scope which can be covered by the technical content disclosed by the present invention without affecting the efficacy and the achievable purpose of the present invention.
FIG. 1 is a front schematic view of the tracking self-fluxing welding device of the present invention;
FIG. 2 is a schematic view of the connection of the welding assembly of the present invention;
fig. 3 is a schematic view of the inverted welding assembly of the present invention.
Illustration of the drawings:
1. a processing table; 2. a console; 3. a monitoring control box; 4. a track plate; 5. a slider; 6. fixing the tank; 7. a first cylinder; 8. a motor housing assembly; 9. a support arm; 10. a servo motor mechanical arm; 11. fixing the transverse plate; 12. a connecting arm; 13. a bolt; 14. welding a baffle; 15. welding a gun; 16. monitoring the probe; 17. a protective baffle; 18. adjusting the sponge; 19. a tension spring; 20. a pull cord assembly.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Example (b): a circular metal barrel laser automatic tracking self-melting welding device is shown in figures 1-3 and comprises a processing table 1 and a control table 2, two rail plates 4 corresponding to each other in the left and right direction are mounted at the top of the processing table 1, a slidable clamping device is arranged on each rail plate 4, two first cylinders 7 capable of driving the clamping devices to slide are arranged at the top of the processing table 1, a supporting arm 9 is mounted at the top of the processing table 1, a U-shaped servo motor mechanical arm 10 is arranged on each supporting arm 9, and the servo motor mechanical arm 10 is the existing known technology and does not need to be used for doing a tumor.
Fixed diaphragm 11 is transversely installed to servo motor arm 10's outer wall face front side, the rectangular channel has been seted up at fixed diaphragm 11's top, fixed diaphragm 11's last rectangular channel inside plug-in has the welding subassembly, the welding subassembly is including the linking arm 12 that is the T type, the lower extreme of linking arm 12 is connected with the welding baffle 14 of C shape, the vertical welding rifle 15 that welding usefulness that has downwards of inside wall face of welding baffle 14, the inboard evenly distributed of welding baffle 14 is at the monitoring probe 16 of welding rifle 15 both sides, the bottom of welding baffle 14 is provided with the clearance subassembly, the top of control cabinet 2 sets up control welding subassembly and clamping device and starts monitoring control box 3, monitoring control box 3 is the trapezium structure, the display screen on the monitoring control box 3 is located monitoring control box 3's trapezoidal inclined plane, processing platform 1 forms L shape structure with control cabinet 2.
The cleaning assembly comprises two protective baffles 17 located below the inner side of the welding baffle 14, two arc-shaped sponge adjusting pieces 18 are arranged between the two protective baffles 17, one side wall surface of each sponge adjusting piece 18 is connected with a pull rope assembly 20, the pull rope assembly 20 is connected with the inner side wall surface of the corresponding protective baffle 17, the other side wall surface of each sponge adjusting piece 18 is connected with the outside of the protective baffle 17 running through the side far away from the pull rope assembly 20, a tension spring 19 is composed of an elastic rope and a pull ring, the cleaning assembly is arranged, when the condition that local pictures are unclear appears on a display of the monitoring control box 3, the monitoring control box 3 is used for controlling the servo motor mechanical arm 10 to stop the welding baffle 14 upwards and perform welding operation simultaneously, the tension spring 19 is pulled to drag the sponge adjusting pieces 18 to perform quick cleaning operation on a lens with the monitoring probe 16 at the bottom of the welding baffle 14, and the sponge adjusting pieces 18 enter the lens with the monitoring probe 16 through elastic contraction of the pull rope assembly 20 after the tension spring 19 is loosened Go the secondary clearance, simple structure makes things convenient for the technical staff to carry out quick clearance camera lens effect to monitor 16, prevents to adhere to the condition emergence that the dust influences this device welding emergence offset on monitor 16's the camera lens, and the practicality is strong.
Clamping device includes the slider 5 that slides and link to each other with 4 tops of track board, and slider 5 is the frame type structure that the opening is decurrent, and motor case subassembly 8 is all installed at the top of two sliders 5, all connects on the output shaft of two motor case subassemblies 8 and controls the fixed jar 6 that corresponds, and two fixed jar 6 are inside hollow jar column structure, and the equal fretwork of a lateral wall face that two fixed jar 6 are adjacent has placed the metal bucket.
The outside wall of the fixed transverse plate 11 is provided with a threaded hole penetrating through the inside of the rectangular groove of the fixed transverse plate 11, the outside wall of the fixed transverse plate 11 is in threaded connection with a bolt 13 extending to the inside of the rectangular groove of the fixed transverse plate 11, and the connecting arm 12 is fixed on the fixed transverse plate 11 through the bolt 13.
The utility model discloses a theory of operation: the whole welding process of the special welding machine is completed by an automatic control system, the TIG tracking welding processing technology for automatically identifying welding beads by laser of the upper barrel body and the lower barrel body of the stainless steel beer barrel has the functions of automatically identifying and tracking the welding beads up and down and left and right, the welding beads are ensured to be correct by tracking the welding beads left and right, and the welding gun and the welding beads are ensured to keep proper height to form arc pressure by tracking the welding beads up and down, so that the welding quality is ensured.
When the automatic welding device is used, two metal buckets to be welded are installed inside corresponding fixed tanks 6, two fixed tanks 6 of two first cylinders 7 are utilized to move directionally along a track plate 4, the other two fixed tanks 6 are prevented from being butted to generate displacement, a positioning effect is achieved, the metal buckets inside the two fixed tanks 6 are close to each other and stop the first cylinders 7 until the metal buckets are completely butted in a mutually fit mode, then the servo motor mechanical arm 10 drives and controls the fixed transverse plate 11 to move downwards through the external cylinder, the welding baffle plate 14 is butted and adjusted at the intersection position of the two metal buckets, after adjustment is finished, the monitoring control box 3 is utilized to control the two motor box assemblies 8 to rotate synchronously, the two motor box assemblies 8 control the two metal buckets in mutual fit mode to rotate and simultaneously start the welding gun 15 at the bottom of the welding baffle plate 14 to perform automatic tracking welding, safety production and labor intensity reduction are adopted, automation rate is high, and human factors are avoided The process design scheme solves the problem of the quality control of the butt welding bead of the upper barrel body and the lower barrel body, and the welding gun 15 automatically carries out the arc welding on the welding line of the upper barrel body or the lower barrel body of the beer barrel to weld the upper barrel body or the lower barrel body of the beer barrel into a whole.
The basic principles and the main features of the invention and the advantages of the invention have been shown and described above. It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the foregoing embodiments and descriptions are provided only to illustrate the principles of the present invention without departing from the spirit and scope of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (6)
1. The utility model provides a circular metal bucket laser automatic tracking is from melting formula welding set, includes processing platform (1) and control cabinet (2), its characterized in that: the processing table is characterized in that two track plates (4) corresponding to each other in the left and right directions are installed at the top of the processing table (1), a slidable clamping device is arranged on each track plate (4), two first cylinders (7) for driving the clamping devices to slide are arranged at the top of the processing table (1), a supporting arm (9) is installed at the top of the processing table (1), a U-shaped servo motor mechanical arm (10) is arranged on each supporting arm (9), a fixed transverse plate (11) is transversely installed on the front side of the outer wall surface of each servo motor mechanical arm (10), a rectangular groove is formed in the top of each fixed transverse plate (11), a welding assembly is inserted into the upper rectangular groove of each fixed transverse plate (11) and comprises a T-shaped connecting arm (12), the lower end of each connecting arm (12) is connected with a C-shaped welding baffle plate (14), and a welding gun (15) for welding is vertically and downwards connected to the inner side wall surface of each welding baffle plate (14), the inboard evenly distributed of welding baffle (14) is at monitoring probe (16) of welding rifle (15) both sides, and the bottom of welding baffle (14) is provided with the clearance subassembly, and the top of control cabinet (2) sets up control welding subassembly and clamping device and starts monitoring control box (3).
2. The laser automatic tracking self-melting welding device for the round metal barrel as claimed in claim 1, wherein: the cleaning assembly comprises two protective baffles (17) located below the inner side of the welding baffle (14), two arc-shaped sponge adjusting pieces (18) are arranged between the two protective baffles (17), one side wall face of each sponge adjusting piece (18) is connected with a pull rope assembly (20), the pull rope assembly (20) is connected with the inner side wall face of the corresponding protective baffle (17), the other side wall face of each sponge adjusting piece (18) is connected with the outside of the protective baffle (17) on one side of the pull rope assembly (20) in a penetrating mode, and the tension spring (19) is composed of an elastic rope and a pull ring.
3. The laser automatic tracking self-melting welding device for the round metal barrel as claimed in claim 1, wherein: clamping device includes slider (5) that link to each other with track board (4) top is slided, and motor case subassembly (8) are all installed at the top of two sliders (5), all connect on the output shaft of two motor case subassemblies (8) about corresponding fixed jar (6), and two fixed jar (6) are inside hollow jar column structure, and the equal fretwork of a lateral wall face that two fixed jar (6) are adjacent has placed the metal bucket.
4. The laser automatic tracking self-melting welding device for the round metal barrel according to claim 3, characterized in that: the sliding blocks (5) are all of frame-shaped structures with downward openings.
5. The laser automatic tracking self-melting welding device for the round metal barrel as claimed in claim 1, wherein: the outer side wall surface of the fixed transverse plate (11) is provided with a threaded hole penetrating through the rectangular groove of the fixed transverse plate (11), the outer side wall surface of the fixed transverse plate (11) is in threaded connection with a bolt (13) extending into the rectangular groove of the fixed transverse plate (11), and the connecting arm (12) is fixed on the fixed transverse plate (11) through the bolt (13).
6. The laser automatic tracking self-melting welding device for the round metal barrel as claimed in claim 1, wherein: the monitoring control box (3) is of a trapezoidal structure, a display screen on the monitoring control box (3) is located on a trapezoidal inclined plane of the monitoring control box (3), and the processing platform (1) and the control platform (2) form an L-shaped structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220388427.3U CN217370855U (en) | 2022-02-24 | 2022-02-24 | Laser automatic tracking self-melting welding device for circular metal barrel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220388427.3U CN217370855U (en) | 2022-02-24 | 2022-02-24 | Laser automatic tracking self-melting welding device for circular metal barrel |
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| CN217370855U true CN217370855U (en) | 2022-09-06 |
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| CN202220388427.3U Active CN217370855U (en) | 2022-02-24 | 2022-02-24 | Laser automatic tracking self-melting welding device for circular metal barrel |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117139789A (en) * | 2023-10-30 | 2023-12-01 | 山西汾阳丰源网架钢结构有限公司 | Automatic tracking welding equipment for net rack ball |
-
2022
- 2022-02-24 CN CN202220388427.3U patent/CN217370855U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117139789A (en) * | 2023-10-30 | 2023-12-01 | 山西汾阳丰源网架钢结构有限公司 | Automatic tracking welding equipment for net rack ball |
| CN117139789B (en) * | 2023-10-30 | 2024-01-02 | 山西汾阳丰源网架钢结构有限公司 | Automatic tracking welding equipment for net rack ball |
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