CN217346376U - Whole car carpet foaming apparatus for producing - Google Patents
Whole car carpet foaming apparatus for producing Download PDFInfo
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- CN217346376U CN217346376U CN202123376640.7U CN202123376640U CN217346376U CN 217346376 U CN217346376 U CN 217346376U CN 202123376640 U CN202123376640 U CN 202123376640U CN 217346376 U CN217346376 U CN 217346376U
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- die carrier
- lower die
- under
- supporting rail
- overturn
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Abstract
The utility model discloses a whole car carpet foaming apparatus for producing, include: go up die carrier, lower die carrier can overturn on the die carrier support of articulated die carrier below down, and lower die carrier can overturn downwards to the horizontality or upwards rotate to upright state, and lower die carrier under the horizontality is located the die carrier under, and the bottom of going up the die carrier support under the die carrier is provided with the bottom sprag seat, is provided with supporting rail on the bottom sprag seat, is provided with the floor truck of taking the pre-installation mould on the supporting rail, the pre-installation mould be used for placing whole car carpet base, supporting rail to the lower die carrier direction of keeping away from upright state extend to the material loading station, be provided with drive arrangement between bottom sprag seat and the floor truck, under drive arrangement's drive, the floor truck can move to the die carrier under or the material loading station along supporting rail. The utility model has the advantages that: effectively saving the labor and improving the production efficiency.
Description
Technical Field
The utility model relates to a polyurethane foaming production facility technical field, concretely relates to whole car carpet foaming apparatus for producing.
Background
With the development of automobile production, carpets in automobiles need to be integrally molded by polyurethane foaming. In the polyurethane foaming production process, a polyurethane foaming material is required to be poured at the bottom of a base layer (also called a carpet surface) of the whole car carpet, and after the polyurethane foaming material is cured and formed, the whole car carpet is demoulded and formed.
At present, the automation degree of the foaming production of the whole vehicle carpet in China is low. The whole car carpet base layer and the car carpet after casting molding are large, manual feeding and demolding are time-consuming and labor-consuming, the production efficiency of the whole car carpet is low, and the manufacturing cost is high.
SUMMERY OF THE UTILITY MODEL
The utility model discloses the technical problem that needs to solve is: the utility model provides a whole car carpet foaming apparatus for producing, this foaming apparatus for producing is convenient for the drawing of patterns, production efficiency is high.
In order to solve the above problem, the utility model adopts the following technical scheme: the utility model provides a whole car carpet foaming apparatus for producing, includes: the upper die frame is installed on a die frame support through a lifting driving device, the lower die frame is hinged on the die frame support below the lower die frame in a turnover mode, the lower die frame can be turned downwards to be in a horizontal state or turned upwards to be in an upright state, the lower die frame in the horizontal state is located right below the upper die frame, a bottom supporting seat is arranged at the bottom of the die frame support right below the upper die frame, a supporting guide rail is arranged on the bottom supporting seat and is arranged along the direction vertical to the lower die frame in the upright state, a carrying trolley with a pre-installed die is arranged on the supporting guide rail, the pre-installed die is used for placing a whole carpet base layer, the supporting guide rail extends to a feeding station in the direction far away from the lower die frame in the upright state, and a driving device is arranged between the bottom supporting seat and the carrying trolley, under the drive of the driving device, the carrying trolley can move to the position right below the upper die frame or the feeding station along the supporting guide rail.
Further, aforementioned whole car carpet foaming apparatus for producing, wherein, drive arrangement include the rack that is on a parallel with the setting of support rail, install in the bottom of floor truck with the gear that the rack cooperation set up, the gear by motor drive, the motor is installed on the floor truck.
Further, the finished vehicle carpet foaming production device is characterized in that the lower die carrier is driven to overturn by an overturning driving device, the overturning driving device comprises an oil cylinder, a cylinder body of the oil cylinder is installed on the bottom supporting seat, a piston rod of the oil cylinder is hinged to the lower die carrier, and the lower die carrier can overturn upwards or downwards under the driving of the oil cylinder.
Further, aforementioned whole car carpet foaming apparatus for producing, wherein, be provided with the stopper on the die carrier support in the lower die carrier outside of the state of standing vertically, the hydro-cylinder drive lower die carrier upwards overturns until lower die carrier is blockked by the stopper, and lower die carrier is upright to overturn in place.
Further, aforementioned whole car carpet foaming apparatus for producing, wherein, be provided with the stop pin on the die carrier support in the lower die carrier outside of upright state, lower die carrier on be provided with the locking hole, the stop pin can insert to the locking hole on the lower die carrier of upright state.
Furthermore, a plurality of pouring holes are formed in the lower die carrier, and a pouring head is arranged in each pouring hole.
The utility model has the advantages that: the structure is simple, and the equipment cost is low. Secondly, adopt floor truck to carry out the material loading work of whole car carpet base layer, effectively practiced thrift the manual work, improved production efficiency simultaneously. Thirdly, the turnover movement of the lower die carrier greatly facilitates the demoulding work, thereby further improving the production efficiency.
Drawings
Fig. 1 is a schematic structural view of a finished vehicle carpet foaming production device of the present invention.
FIG. 2 is a schematic view of the installation structure of the supporting rail in the finished vehicle carpet foaming production device of the present invention.
Fig. 3 is a structural view of the lower mold frame in an erected state as shown in a right-hand direction of fig. 1.
Detailed Description
The following describes the whole vehicle carpet foaming production device in further detail with reference to the preferred embodiments.
As shown in fig. 1, fig. 2 and fig. 3, a device for foaming and producing a finished carpet includes: the upper die frame 1 is used for installing an upper die and is provided with an adsorption mechanism, the lower die frame 2 is used for installing a lower die, and the upper die frame 1 is installed on a die frame support 3 through a lifting driving device. The lower die frame 2 can be hinged on a die frame support 3 below the upper die frame 1 in a turnover mode, and the lower die frame 2 can be turned downwards to be in a horizontal state or turned upwards to be in an upright state. The lower die carrier 2 in the horizontal state is located under the upper die carrier 1, a bottom supporting seat 31 is arranged at the bottom of a die carrier support 3 under the upper die carrier 1, a supporting guide rail 32 is arranged on the bottom supporting seat 31, the supporting guide rail 32 is arranged along the direction perpendicular to the lower die carrier 2 in the vertical state, a carrying trolley 4 with a pre-mounted die is arranged on the supporting guide rail 32, the pre-mounted die is used for placing a whole carpet base layer, the supporting guide rail 32 extends to a feeding station 5 towards the direction of the lower die carrier 2 away from the vertical state, a driving device is arranged between the bottom supporting seat 31 and the carrying trolley 4, and under the driving of the driving device, the carrying trolley 4 can move to the position under the upper die carrier 1 or the feeding station 5 along the supporting guide rail 31.
In this embodiment, the driving device includes a rack 33 parallel to the support rail 32, a gear 34 disposed in cooperation with the rack 33 is installed at the bottom of the carrier 4, the gear 34 is driven by a motor 35, and the motor 35 is installed on the carrier 4. The arrangement of the carrying trolley is used for loading the carpet base layer of the whole vehicle, so that the labor is effectively saved, and the working efficiency is improved.
The lower die carrier 2 is driven to overturn by an overturning driving device, the overturning driving device comprises an oil cylinder 6, a cylinder body of the oil cylinder 6 is installed on the bottom supporting seat 31, a piston rod of the oil cylinder 6 is hinged to the lower die carrier 2, and the lower die carrier 2 can overturn upwards or downwards under the driving of the oil cylinder 6.
In this embodiment, a limit block 36 is arranged on the die carrier support 3 on the outer side of the lower die carrier 2 in the vertical state, and the oil cylinder 6 drives the lower die carrier 2 to turn upwards until the lower die carrier 2 is blocked by the limit block 36, so that the lower die carrier 2 is vertically turned in place.
A locking pin 37 is arranged on the die carrier support 3 outside the lower die carrier 2 in the vertical state, a locking hole 21 is arranged on the lower die carrier 2, and the locking pin 37 can be inserted into the locking hole 21 on the lower die carrier 2 in the vertical state.
The lower die carrier 2 is provided with a plurality of pouring holes 22, and each pouring hole 22 is internally provided with a pouring head 7. In this embodiment, the number of the pouring heads 7 is four. The arrangement of the four pouring heads 7 can ensure that the polyurethane material is poured uniformly.
The working principle is as follows: the whole carpet base layer is moved to the carrying trolley 4 of the feeding station 5, the carrying trolley 4 is driven by the motor 35 to move to the position under the upper die carrier 1 through the feeding station 5, the upper die carrier 1 moves downwards to the top of the carrying trolley 4 under the driving of the lifting driving device, vacuum adsorption is utilized, the whole carpet base layer on the carrying trolley 4 is adsorbed to the bottom of the upper die carrier, then the upper die carrier 1 drives the whole carpet base layer to move upwards, and the carrying trolley 4 is returned to the feeding station 5. And then, the lower die frame 2 is turned downwards to be in a horizontal state under the action of the oil cylinder 6, the upper die frame 1 moves downwards again until the upper die frame and the lower die frame 2 are matched, and then the pouring head 7 is used for pouring the polyurethane material. After the pouring is finished, the polyurethane material is cured and molded to form a whole body with the whole carpet base layer, and the whole carpet is formed. Then, under the action of the oil cylinder 6, the lower die carrier 2 drives the whole carpet formed on the lower die carrier to turn upwards together until the whole carpet is blocked by the limiting block 36, the lower die carrier 2 turns to be in an upright state, and the locking pin 37 is inserted into the locking hole 21, so that the demolding operation can be carried out. The upright carpet for the whole vehicle greatly facilitates demoulding and subsequent work, thereby effectively improving the production efficiency.
The utility model has the advantages that: the structure is simple, and the equipment cost is low. Secondly, adopt floor truck to carry out the material loading work of whole car carpet base layer, effectively practiced thrift the manual work, improved production efficiency simultaneously. Thirdly, the lower die frame 2 is turned over, so that the demoulding operation is greatly facilitated, and the production efficiency is further improved.
Claims (6)
1. The utility model provides a whole car carpet foaming apparatus for producing, includes: install the mould, have the last die carrier of adsorption equipment and install the lower die carrier of bed die, go up the die carrier and install on the die carrier support through lift drive, its characterized in that: lower die carrier can overturn and articulate on the die carrier support of die carrier below down, the lower die carrier can overturn downwards to the horizontality or upwards rotate to upright state, the lower die carrier under the horizontality is located the die carrier under, the bottom of the die carrier support under the last die carrier is provided with the bottom sprag seat, be provided with the supporting rail on the bottom sprag seat, the direction setting of supporting rail along the lower die carrier of the state of standing vertically of perpendicular to is provided with the floor truck of taking pre-installation mould on the supporting rail, the pre-installation mould be used for placing whole car carpet base layer, the supporting rail to keeping away from upright state's lower die carrier direction extend to the material loading station, be provided with drive arrangement between bottom sprag seat and the floor truck, under drive arrangement, the floor truck can move to die carrier under or the material loading station along the supporting rail.
2. The finished vehicle carpet foaming production device according to claim 1, characterized in that: the driving device comprises a rack arranged parallel to the supporting guide rail, a gear arranged in a matched mode with the rack is arranged at the bottom of the carrying trolley, the gear is driven by a motor, and the motor is arranged on the carrying trolley.
3. The finished vehicle carpet foaming production device according to claim 1 or 2, characterized in that: the lower die frame is driven to overturn by an overturning driving device, the overturning driving device comprises an oil cylinder, the body of the oil cylinder is installed on a bottom supporting seat, a piston rod of the oil cylinder is hinged to the lower die frame, and the lower die frame can overturn upwards or downwards under the driving of the oil cylinder.
4. The finished vehicle carpet foaming production device according to claim 3, characterized in that: a limiting block is arranged on a die carrier support outside the lower die carrier in the vertical state, and the oil cylinder drives the lower die carrier to upwards overturn until the lower die carrier is blocked by the limiting block, so that the lower die carrier is vertically overturned in place.
5. The finished vehicle carpet foaming production device according to claim 1 or 2, characterized in that: the die carrier support outside the lower die carrier in the upright state is provided with a locking pin, the lower die carrier is provided with a locking hole, and the locking pin can be inserted into the locking hole on the lower die carrier in the upright state.
6. The finished vehicle carpet foaming production device according to claim 1 or 2, characterized in that: a plurality of pouring holes are formed in the lower die frame, and a pouring head is arranged in each pouring hole.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123376640.7U CN217346376U (en) | 2021-12-30 | 2021-12-30 | Whole car carpet foaming apparatus for producing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123376640.7U CN217346376U (en) | 2021-12-30 | 2021-12-30 | Whole car carpet foaming apparatus for producing |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217346376U true CN217346376U (en) | 2022-09-02 |
Family
ID=83039871
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202123376640.7U Active CN217346376U (en) | 2021-12-30 | 2021-12-30 | Whole car carpet foaming apparatus for producing |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217346376U (en) |
-
2021
- 2021-12-30 CN CN202123376640.7U patent/CN217346376U/en active Active
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