CN217332134U - Side hole detection jig - Google Patents
Side hole detection jig Download PDFInfo
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- CN217332134U CN217332134U CN202220305538.3U CN202220305538U CN217332134U CN 217332134 U CN217332134 U CN 217332134U CN 202220305538 U CN202220305538 U CN 202220305538U CN 217332134 U CN217332134 U CN 217332134U
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Abstract
The application discloses side opening detection tool includes: the device comprises a product positioning device, an optical signal receiving and transmitting device, an optical signal conducting device, a warning device and a power supply device; the product positioning device comprises a product positioning plate for fixing a product; the optical signal transceiver comprises a signal generator and a signal sensor; the optical signal conduction device comprises a first conduction device and a second conduction device, the first conduction device is connected with the signal generator, the second conduction device is connected with the signal inductor, one end of the first conduction device, which is far away from the signal generator, corresponds to one end of the second conduction device, which is far away from the signal inductor, and corresponds to the side holes of the product on the product positioning plate; the warning device displays the detection result of the side hole according to the signal of the signal inductor. When the side opening of product was not seted up completely, the light signal can not be received completely to the signal inductor, and warning device shows that the product side opening has a problem, can realize detecting the product fast, can improve detection efficiency.
Description
Technical Field
The application relates to the technical field of detection, especially relate to a side opening detection tool.
Background
In the product course of working, the condition that the via hole processing was omitted can appear in the difficult understanding, and the via hole processing is omitted and can directly influence going on of the next process of product, also can influence the normal use of product. In order to avoid the influence of the missed processing of the via hole on the next process, the punched product is often detected. Traditional detection mode is mostly artifical the detection, and the workman need carry out the via hole inspection to the fluorescent lamp, appears detecting the condition of omitting easily, and inspection efficiency is low. The leakage detection is the lowest-level and most fatal processing error, and directly influences the service performance of the product. With the development of automation, many manufacturers introduce automatic detection equipment, so that the problem of missed detection can be avoided, but the cost of maintenance of the automatic detection equipment is high, the process cost after the automatic detection equipment is introduced is also high, and the automatic detection equipment cannot be borne by common small and medium-sized enterprises.
SUMMERY OF THE UTILITY MODEL
The present application is directed to solving at least one of the problems in the prior art. For this reason, this application provides a side opening detection tool, and its low cost can carry out accurate detection, detection efficiency height to the product simultaneously.
According to side opening detection tool of this application embodiment, include: the method comprises the following steps: the device comprises a product positioning device, an optical signal receiving and transmitting device, an optical signal conducting device, a warning device and a power supply device; the product positioning device comprises a product positioning plate, and the product positioning plate is used for fixing a product; the optical signal receiving and transmitting device is fixed on the product positioning device and comprises a signal generator and a signal sensor; the optical signal conduction device comprises a first conduction device and a second conduction device, the first conduction device is connected with the signal generator, the second conduction device is connected with the signal inductor, one end of the first conduction device, which is far away from the signal generator, corresponds to one end of the second conduction device, which is far away from the signal inductor, and the ends of the first conduction device and the second conduction device are respectively positioned on two sides of the side hole of the product on the product positioning plate; the warning device is electrically connected with the signal inductor and can display the detection result of the side hole according to the signal induced by the signal inductor; the power supply device is electrically connected with the optical signal receiving and transmitting device and the warning device.
According to the side opening detection tool of this application embodiment, following beneficial effect has at least:
the optical signal transmitting and receiving device is arranged on the product positioning plate, the side hole of the product is aligned to the optical signal transmitting device, the communication of the transmitting channel is ensured, and the signal sensor can sense the optical signal. When the side holes of the product are all opened, the signal sensor can receive optical signals through the conduction of the first conduction device and the second conduction device, and the warning device displays that no problem exists in the side holes of the product; when the side hole of product was not seted up completely, the signal was sheltered from by the part, can not be conducted the second conduction device by first conduction device, and the signal inductor can not receive light signal completely, and warning device shows that the product side hole has the problem. The product can be rapidly detected, the detection efficiency can be improved, the structure of the whole jig is simple, and the detection cost is reduced.
According to some embodiments of the side hole detection tool of the present application, the optical signal transmission device includes an interface and an optical fiber line, and the optical fiber line is connected to the optical signal transceiver through the interface.
According to the side hole detection jig of some embodiments of this application, the wire casing has been seted up to the product locating plate for the holding optic fibre line.
According to some embodiments of this application side opening detection tool, still include a meter inductor, the meter inductor is fixed on product positioner, and is connected with power supply unit electricity to a product quantity for calculating the detection on the same day.
According to side opening detection tool of some embodiments of this application, warning device includes first warning device and second warning device, and first warning device is used for showing the unproblematic result of product side opening, and second warning device is used for showing the result that the processing was missed to the product side opening.
According to side opening detection tool of some embodiments of this application, first warning device and second warning device are warning light, and first warning device and second warning device's colour is different.
According to the side hole detection tool of some embodiments of this application, product positioner is still including arranging the outer container, and product locating plate detachably sets up on arranging the outer container, and light signal transceiver fixes in arranging the outer container.
According to the side hole detection tool of some embodiments of this application, the through-hole has all been seted up on the surface of arranging outer container and product locating plate, and the through-hole is worn to locate by optical signal conduction device.
According to the side hole detection tool of some embodiments of this application, the product locating plate passes through the fix with screw on arranging the outer container.
According to the side hole detection tool of some embodiments of this application, the outer container of arranging is provided with the supporting legs.
Additional aspects and advantages of the present application will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the present application.
Drawings
The above and/or additional aspects and advantages of the present application will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:
fig. 1 is a schematic structural view of a side hole detection jig according to an embodiment of the present application;
FIG. 2 is a schematic view of the product positioning plate of FIG. 1;
FIG. 3 is a schematic structural view of an outer box of the side hole inspection jig shown in FIG. 1;
fig. 4 is a top view of the side hole detecting jig shown in fig. 1.
Reference numerals are as follows:
the product positioning plate comprises a product positioning plate 100, a product clamping groove 110, a first wire groove 111, a second wire groove 112, a second through hole 120, a first optical fiber 211, a second optical fiber 221, a warning device 300, a first warning device 310, a second warning device 320, a power supply device 400, a power interface 410, a switch 420, an outer distribution box 500, a first through hole 510 and supporting legs 520.
Detailed Description
Reference will now be made in detail to the embodiments of the present application, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary only for the purpose of explaining the present application and are not to be construed as limiting the present application.
In the description of the present application, it is to be understood that the positional descriptions, such as the directions of up, down, left, right, front, rear, and the like, referred to as positional or positional relationships are based on the directions or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present application.
In the description of the present application, if there are first and second described only for the purpose of distinguishing technical features, it is not understood that relative importance is indicated or implied or that the number of indicated technical features or the precedence of the indicated technical features is implicitly indicated or implied.
In the description of the present application, unless otherwise expressly limited, terms such as set, mounted, connected and the like should be construed broadly, and those skilled in the art can reasonably determine the specific meaning of the terms in the present application by combining the detailed contents of the technical solutions.
The side hole detection jig according to the embodiment of the present application is described below with reference to fig. 1 to 3.
Referring to fig. 1, the side hole detecting jig of the present embodiment includes: a product positioning device, an optical signal transceiver, an optical signal conduction device, a warning device 300 and a power supply device 400; the product positioning device comprises a product positioning plate 100, and the product positioning plate 100 is used for fixing a product; the optical signal receiving and transmitting device is fixed on the product positioning device and comprises a signal generator and a signal sensor; the optical signal conduction device comprises a first conduction device and a second conduction device, the first conduction device is connected with the signal generator, the second conduction device is connected with the signal inductor, one end of the first conduction device, which is far away from the signal generator, corresponds to one end of the second conduction device, which is far away from the signal inductor, and the two ends of the first conduction device and the second conduction device are respectively positioned on two sides of the side hole of the product on the product positioning plate 100; the warning device 300 is electrically connected with the signal inductor and can display the detection result of the side hole according to the signal induced by the signal inductor; the power supply device 400 is electrically connected to the optical signal transceiver and the warning device 300. The complete optical signal generating, transmitting and receiving channel is formed by arranging the optical signal transceiving device and the optical signal transmission device, the product is fixed on the product positioning plate 100, and the side hole of the product is aligned to the optical signal transmission device, so that the communication of the transmission channel is ensured, and the signal sensor can sense the optical signal. When the side holes of the product are all opened, the signal sensor can receive the optical signal through the conduction of the first conduction device and the second conduction device, and the warning device 300 displays that no problem exists in the side holes of the product; when the side hole of product is not seted up completely, the signal is sheltered from by part, can not be conducted the second conduction device by first conduction device, and the signal inductor can not receive light signal completely, and warning device 300 shows that the product side hole has the problem. The product can be rapidly detected, the detection efficiency can be improved, the structure of the whole jig is simple, and the detection cost is reduced.
It is understood that the optical signal conducting means includes an interface and an optical fiber line, and the optical fiber line is connected to the optical signal transceiving means through the interface.
It can be understood that the product alignment plate 100 is formed with a wire slot for receiving an optical fiber.
Referring to fig. 2, specifically, a product slot 110 is formed on the product positioning plate 100 to fix a product, and a first wire slot 111 and a second wire slot 112 are respectively formed at corresponding positions of side holes of the product slot 110; the first conducting means comprises a first interface and a first optical fiber line 211, and the second conducting means comprises a second interface and a second optical fiber line 221; the first optical fiber wire 211 is accommodated in the first wire slot 111 and is connected with the signal generator through a first interface; the second optical fiber line 221 is accommodated in the second trunking 112 and is connected with the signal inductor through a second interface; the first optical fiber line 211 and the second optical fiber line 221 constitute a simple optical signal conducting channel. The optical fiber enables the optical signal to only advance along the bent optical fiber, the optical signal is sent out from the optical signal generator, is conducted through the first optical fiber line 211 and the second optical fiber line 221, and is finally received by the optical signal sensor, the influence of ambient light on a detection result is avoided, the detection efficiency and the detection accuracy are improved, the structure of the whole jig is simple, and the detection cost is reduced.
It can be understood that the optical signal conducting device may also be a through hole, that is, a first through hole 510 and a second through hole 120 are respectively formed at corresponding positions of the side holes of the product on the two side walls of the product card slot 110, the signal generator is disposed at one end of the first through hole 510 away from the second through hole 120, and the signal sensor is disposed at one end of the second through hole 120 away from the first through hole 510; the signal generator generates a light source that travels along the first via 510 and the second via 120 and is ultimately received by the signal sensor. Specifically, the distance between the first through hole 510 and the second through hole 120 is not large enough to avoid the influence of the ambient light on the detection result.
It is understood that a piece counting sensor is further included, which is fixed to the product positioning device and electrically connected to the power supply device 400, and is used to count the number of products detected on the same day. The number of products detected in the same day is recorded by the piece counting sensor and compared with the number of products produced in the previous process, so that the condition that the detection process is missed or not is judged quickly, and the possibility of missing detection is effectively avoided.
It can be understood that the warning device 300 includes a first warning device 310 and a second warning device 320, the first warning device 310 is used for displaying the result that the side hole of the product is not problematic, and the second warning device 320 is used for displaying the result that the side hole of the product is not processed.
It is understood that the first warning device 310 and the second warning device 320 are warning lamps, and the first warning device 310 and the second warning device 320 have different colors, and different results are displayed by different colors.
With reference to fig. 1 and 3, in particular, the first warning device 310 is a green light, and the second warning device 320 is a red light, wherein the green light is on when the signal sensor completely receives the light signal; when the signal sensor can not completely receive the light signal, the red light is on. The detection result can be displayed more intuitively through different colors of the lamp, and the detection result can be conveniently obtained by the staff. Of course, the warning device 300 may be a buzzer capable of emitting different sounds, or a display screen displaying different fonts or colors, as long as different results can be distinguished.
It can be understood that the product positioning device further includes an outer arrangement box 500, the product positioning plate 100 is detachably disposed on the outer arrangement box 500, and the optical signal transceiver is fixed in the outer arrangement box 500.
It can be understood that the surfaces of the outer box 500 and the product positioning plate 100 are both provided with through holes, and the optical signal transmission device is disposed through the through holes.
It is understood that the product positioning plate 100 is fixed to the arrangement outer case 500 by screws.
Referring to fig. 1 and 3, specifically, the optical signal transceiver and the meter sensor are fixed inside the arrangement outer box 500, the warning device 300 and the power supply device 400 are disposed on the surface of the arrangement outer box 500, and the product positioning plate 100 is detachably fixed on the arrangement outer box 500 by screws. When different products need to be detected, only the product positioning plate 100 needs to be replaced, so that the utilization rates of the optical signal receiving and transmitting device, the counting sensor, the warning device 300, the power supply device 400 and the like are improved, the universality of the detection jig is improved, and the production cost of the jig is further reduced. The optical signal transceiver and the piece counting sensor are arranged inside the arrangement outer box 500, so that the optical signal transceiver and the piece counting sensor can be prevented from being damaged or abraded by collision. It is understood that the product positioning plate 100 may also be detachably fixed to the outer arrangement case 500 by means of a pin fitting or a snap fitting.
Specifically, the power supply device 400 includes a power interface 410 and a switch 420, and the power interface 410 and the switch 420 are disposed on the arrangement outer case 500. When the device is not in operation, the switch 420 is turned off or the power line is removed from the power interface 410 to turn off the detection tool, so as to avoid wasting resources.
Referring to fig. 4, specifically, the product positioning plate 100 is provided with a second through hole 120, the outer arrangement box 500 is provided with a first through hole 510, the first optical fiber 211 penetrates through the first through hole 510, and the second optical fiber 221 penetrates through the second through hole 120, so that the optical fiber is connected to the optical signal transceiver. The first through holes 510 are waist-shaped holes, four of which are formed, and are located around the product card slot 110, and each first through hole 510 can correspond to a plurality of first optical fiber lines 211; the second through holes 120 are round holes or waist-shaped holes, and are provided with a plurality of second through holes, and are located at one end of the second slot 112 far away from the first slot 111 so as to correspond to the second optical fiber lines 221; it is understood that the shape, position and number of the first through-hole 510 and the second through-hole 120 may be adjusted according to the position, number or actual requirement of the side hole of the product.
It is understood that the outer case 500 is provided with a support leg 520.
Referring to fig. 3, in particular, the supporting legs 520 are disposed at four corners of the lower surface of the distribution box, so that the whole detection jig can be taken and placed conveniently.
While embodiments of the present application have been shown and described, it will be understood by those of ordinary skill in the art that: various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the application, the scope of which is defined by the claims and their equivalents.
Claims (10)
1. The utility model provides a side opening detection tool which characterized in that includes:
the product positioning device comprises a product positioning plate, and the product positioning plate is used for fixing a product;
the optical signal receiving and transmitting device is fixed on the product positioning device and comprises a signal generator and a signal sensor;
the optical signal conducting devices are respectively a first conducting device and a second conducting device, the first conducting device is connected with the signal generator, the second conducting device is connected with the signal inductor, one end of the first conducting device, which is far away from the signal generator, corresponds to one end of the second conducting device, which is far away from the signal inductor, one to one, and is respectively positioned on two sides of the side hole of the product on the product positioning plate;
the warning device is electrically connected with the signal inductor and can display the detection result of the side hole according to the signal induced by the signal inductor;
and the power supply device is fixed on the product positioning device and is electrically connected with the optical signal receiving and transmitting device and the warning device.
2. The side hole detection jig of claim 1, wherein the optical signal conduction device comprises an interface and an optical fiber line, and the optical fiber line is connected with the optical signal transceiver through the interface.
3. The side hole detection jig of claim 2, wherein the product positioning plate is provided with a wire slot for accommodating the optical fiber wire.
4. The side hole inspection jig of claim 1, further comprising a piece counting sensor fixed to the product positioning device and electrically connected to the power supply device, for counting the number of products inspected on the same day.
5. The side hole detection jig according to claim 1, wherein the warning device comprises a first warning device and a second warning device, the first warning device is used for displaying a result that a side hole of a product is free of problems, and the second warning device is used for displaying a result that the side hole of the product is not processed.
6. The side hole detection jig of claim 5, wherein the first warning device and the second warning device are warning lights, and the first warning device and the second warning device are different in color.
7. The side hole detection jig according to any one of claims 1 to 6, wherein the product positioning device further comprises an outer arrangement box, the product positioning plate is detachably disposed on the outer arrangement box, and the optical signal transceiver is fixed in the outer arrangement box.
8. The side hole detection jig according to claim 7, wherein the outer arranging box and the product positioning plate are provided with through holes on their surfaces, and the optical signal transmission device is inserted into the through holes.
9. The side hole detection jig according to claim 7, wherein the product positioning plate is fixed to the arrangement outer box by a screw.
10. The side hole detection jig according to claim 7, wherein the arrangement outer box is provided with support legs.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220305538.3U CN217332134U (en) | 2022-02-15 | 2022-02-15 | Side hole detection jig |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220305538.3U CN217332134U (en) | 2022-02-15 | 2022-02-15 | Side hole detection jig |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217332134U true CN217332134U (en) | 2022-08-30 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220305538.3U Active CN217332134U (en) | 2022-02-15 | 2022-02-15 | Side hole detection jig |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217332134U (en) |
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- 2022-02-15 CN CN202220305538.3U patent/CN217332134U/en active Active
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