CN112198448A - Automobile LED lamp assembly detection recognition machine, detection recognition system and method - Google Patents
Automobile LED lamp assembly detection recognition machine, detection recognition system and method Download PDFInfo
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- CN112198448A CN112198448A CN202011175726.0A CN202011175726A CN112198448A CN 112198448 A CN112198448 A CN 112198448A CN 202011175726 A CN202011175726 A CN 202011175726A CN 112198448 A CN112198448 A CN 112198448A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/44—Testing lamps
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M11/00—Testing of optical apparatus; Testing structures by optical methods not otherwise provided for
- G01M11/02—Testing optical properties
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M11/00—Testing of optical apparatus; Testing structures by optical methods not otherwise provided for
- G01M11/02—Testing optical properties
- G01M11/0207—Details of measuring devices
- G01M11/0214—Details of devices holding the object to be tested
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/01—Subjecting similar articles in turn to test, e.g. "go/no-go" tests in mass production; Testing objects at points as they pass through a testing station
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Abstract
The invention discloses a detection recognition machine, a detection recognition system and a detection recognition method for an automobile LED lamp assembly. And detecting and observing whether the appearance, the display state, the uniformity, the light-emitting color and the light guide silk screen printing of the LED lamp are qualified or not according to the lighting condition of the LED lamp. And through performance detection confirmation mechanism, obtain staff's testing result, obtain final detection index to obtain final bar code or label through the printer group, and adhere on the LED lamp that corresponds to being detected. The label has large signal content, is not easy to fall off and has good reliability.
Description
Technical Field
The invention relates to the technical field of LED lamp production and processing, in particular to a detection and identification machine, a detection and identification system and a detection and identification method for an automobile LED lamp assembly.
Background
In the processing process of the automobile LED lamp, the appearance, the brightness, the appearance, the lighting voltage and current and the like of the LED lamp need to be detected in real time, so that the production quality and the qualification rate of the LED lamp are improved, and the brand quality is improved.
In the prior art, in the existing LED lamp production chain, workers need to detect all produced LED lamps at one time. For all detection criteria, the test result is generally expressed in the form of labeling on the product, for example, using a color label, a labeling label, and the like. However, due to the problems of numerous products, long and special-shaped structural strips, exposed lines and the like, the labels are easy to wind and knot, and the labels are easy to fall off. The subsequent production flow does not know whether the product passes the preorder flow inspection or not, only rework and retest can be carried out, and the quantity of reworked products is huge after long-term accumulation. And because the detection standard is many, label pastes glue and easily attaches to the fluorescent tube, leads to the dust to paste and pile up, leads to final outward appearance nonconforming. And current check out test set dispersion, accomplish parameter detection and need a plurality of station workman to participate in simultaneously, waste time and energy. Because equipment is alternately placed, the product structure is also complicated dysmorphism, leads to the check out test set and product circuit to knot easily, causes equipment damage.
Disclosure of Invention
Aiming at the problems, the invention provides a detection and identification machine, a detection and identification system and a detection and identification method for an automobile LED lamp assembly, and the LED assembly detection and identification machine is designed for detecting and marking an LED lamp, so that the detection reliability is improved.
In order to achieve the purpose, the invention adopts the following specific technical scheme:
the utility model provides a car LED banks spare detects discernment machine, its key technology lies in: the cabinet comprises a cabinet body, wherein a distribution box and a gas source box are arranged in the cabinet body; the top surface of the cabinet body is provided with a scanner unit, an LED lamp clamping mechanism, an LED lamp performance detection confirming mechanism, a printer unit and a scanner unit, wherein the LED lamp performance confirming mechanism is arranged right above the distribution box and communicated with the distribution box.
Through the design, aiming at the semi-finished product of the automobile LED lamp, the detection recognition machine is designed, and the LED lamp is fixedly clamped to supply power to the LED lamp. The LED lamp is detected and observed through the lighting condition of the LED lamp, and the appearance, the display state, the uniformity, the light emitting color, the light guide silk screen printing and the like of the LED lamp are detected and observed. And through performance detection confirmation mechanism, obtain staff's testing result, obtain final detection index to obtain final bar code or label through the printer group, and adhere on the LED lamp that corresponds to being detected. In the specific implementation process, the method can be used for marking in the form of two-dimensional codes or bar codes, and more detection indexes can be marked in the bar codes.
According to the further technical scheme, the LED lamp clamping mechanism comprises a clamping table, a clamping shell is arranged above the clamping table, an LED connecting clamp is arranged in the clamping shell, a micro-moving sheet switch is arranged on the LED connecting clamp, a clamping port is formed in the top of the clamping shell and is right opposite to the LED connecting clamp, and a clamping through hole and a striking point through hole are formed in the side wall of the clamping shell;
a clamping cylinder and a dotting cylinder are arranged at the upper part of the clamping table, the clamping cylinder is movably arranged at the upper part of the clamping table through a first slide rail, and a telescopic rod of the clamping cylinder is coaxially arranged with the clamping through hole; the dotting cylinder is movably arranged on the upper portion of the clamping table through a second sliding rail, a telescopic rod of the dotting cylinder and the dotting through hole are coaxially arranged, a dotting pen is connected to the free end of the telescopic rod of the dotting cylinder, and the pen point of the dotting pen is right opposite to the LED connecting clip.
By adopting the scheme, the LED lamp is provided with the LED connecting clip, the micro-motion shifting piece switch is arranged on the LED connecting clip, and after the LED lamp is inserted into the LED connecting clip, the LED lamp can be used for detecting whether the LED lamp is connected in place or not, and is combined with the clamping cylinder to clamp the connection state of the LED lamp, and the dotting cylinder is used for dotting and marking.
A gas tank is fixed in the gas source box, the gas tank is communicated with the clamping cylinder through a clamping gas supply pipe, and a clamping electromagnetic valve is arranged on the clamping gas supply pipe; the air tank is communicated with the dotting air cylinder through a dotting air supply pipe, and a dotting electromagnetic valve is arranged on the dotting air supply pipe.
By adopting the scheme, the air source box is used for supplying air to the air cylinder, and is integrally arranged in the cabinet body, so that the air supply box is convenient to carry, and the detection machine can be moved at any time and is not influenced by air supply.
According to a further technical scheme, the LED lamp performance detection confirming mechanism comprises an upper end shell, an opening in the bottom of the upper end shell is communicated with a distribution box in the cabinet body, a touch screen, a confirming button and a nixie tube displayer are embedded in the wall of the upper end shell, and the touch screen, the confirming button and the nixie tube displayer are electrically connected with the distribution box.
Wherein, confirm the button including start button, reset button, scram button, hand automatic switch-over button, product detection button, colour standard reaching button, colour not standard reaching button, fluorescent tube homogeneity not standard reaching button, silk screen printing not standard reaching button, reservation not standard reaching button. After the index parameters of the LED lamps are obtained by the professional staff through the buttons, the professional staff can perform relevant feedback through the buttons, and therefore the LED lamps can be printed through the printer set. And obtaining related voltage of the LED lamp by combining the distribution box to obtain the voltage and current condition of the LED lamp, and displaying by combining a nixie tube displayer.
According to a further technical scheme, in order to accelerate heat dissipation, the two symmetrical side walls of the cabinet body are respectively provided with a heat dissipation hole.
According to a further technical scheme, at least 4 horsewheels are arranged at the bottom of the cabinet body for moving conveniently.
The utility model provides a car LED banks spare detects detection identification system of discernment machine which key technical scheme is: the LED lamp power supply device comprises a PLC, wherein a clip connection state detection end of the PLC is connected with a micro-motion plectrum switch of an LED connection clip, and the LED connection clip is connected with an LED lamp power supply; the device comprises a clamping cylinder, a clamping advance and retreat detection end of a PLC (programmable logic controller) and a dotting induction switch of the clamping cylinder, wherein the dotting advance and retreat detection end of the PLC is connected with the dotting induction switch of the dotting cylinder, an LED lamp model identification end of the PLC is connected with a scanner unit, a confirmation button of an LED lamp performance detection confirmation mechanism comprises a starting button, a reset button, an emergency stop button, a manual-automatic switching button, a product detection button, a color standard-reaching button, a color non-standard-reaching button, a lamp tube uniformity non-standard-reaching button, a silk-screen non-standard-reaching button, a reserved standard-reaching button and a reserved non-standard button, and all the confirmation buttons are respectively connected with the PLC button detection end;
the system comprises a PLC controller, a clamping electromagnetic valve, a dotting driving output end of the PLC controller, a power supply electromagnetic valve, a display end of the PLC controller, a model display module, a performance detection confirmation display module and a printing unit, wherein the clamping driving output end of the PLC controller is connected with the clamping electromagnetic valve, the dotting driving output end of the PLC controller is connected with the dotting electromagnetic valve, the power supply circuit of an LED connecting clip is provided with the power supply electromagnetic valve, the power supply electromagnetic valve is connected with the LED lamp power supply control end of the PLC controller, the display end of the PLC controller is connected with the touch screen, the touch screen is provided with the;
the PLC is connected with a database.
By adopting the scheme, the PLC controls the clamping cylinder to clamp through acquiring the connection condition of the micro-motion plectrum switch of the LED connecting clip. The model of the LED lamp is obtained through scanning of the scanner, and the content of the lamp of the model needing to be checked is determined. The LED lamp detection method comprises the steps that the types of all LED lamps and the content which needs to be detected corresponding to each type of LED lamp are stored in a database. The Plc controller then takes the test data entered by the operator from the confirmation button to form a test list for printing via the printer set and adhering to the LED lamp.
A detection and identification method of an automobile LED lamp assembly detection and identification system is carried out according to the following steps:
pretreatment: the method comprises the following steps of storing models of all LED lamps in a database, and setting detection parameters and detection standards required by the corresponding LED lamps of each model;
s1: the PLC detects the clip connection state of the LED connection clip in real time, if the LED lamp connection is detected, the step S2 is carried out, otherwise, the detection is continued;
s2: the PLC judges whether the clamping cylinder is clamped in place, if so, the step S3 is carried out, and if not, the step S2 is carried out;
s3: the PLC starts the scanner unit and obtains the type of the LED lamp scanned by the scanner unit;
s4: the PLC controller calls corresponding required detection parameters according to the type of the LED lamp and correspondingly displays the parameters on the touch screen;
s5: the PLC acquires a detection parameter value corresponding to a required detection parameter, and displays the detection parameter value on the touch screen in real time;
s6: the PLC acquires a detection signal input by a worker according to the detection parameter value and the detection standard to form a detection list;
s7: the PLC sends a detection list to the printer set and prints the detection list;
s8: the PLC controller controls the dotting cylinder to enter the position to perform cylinder dotting;
s9: the PLC controller controls the dotting cylinder to move back to the place and controls the clamping cylinder to move back to the place.
By adopting the scheme, the detection recognizer detects the lamp according to the steps. Clear steps and difficult error. The label content can be marked and filled according to the detection result.
In a further technical solution, in step S4, the acquired detection parameter value of the detection parameter or the key signal data from the confirmation key, or the data input by the operator on the touch screen is detected.
The invention has the beneficial effects that: aiming at the detection requirement of the LED lamp, the detection and identification machine for the LED lamp assembly of the automobile is connected and disconnected, the integrated design is realized, in the detection process, the detection of the appearance, the color, the voltage and the current, the silk screen printing and other parameters of the LED lamp can be finished only by the participation of one worker, and unqualified products are eliminated. After detection, the LED lamp can be marked through the printed label, and workers for subsequent packaging and processing can package and classify according to label information. After detection is finished, the clamping cylinder moves back to the right position, and the connected LED lamp is automatically popped out.
Drawings
FIG. 1 is a front view of an automotive LED lamp assembly inspection identifier;
FIG. 2 is a schematic cross-sectional view taken at A-A of FIG. 1;
FIG. 3 is a first perspective view of an automotive LED lamp assembly detection and identification machine;
FIG. 4 is an enlarged schematic view of C in FIG. 3;
FIG. 5 is a schematic perspective view II of an automotive LED lamp assembly detection identifier;
FIG. 6 is a block diagram of a detection recognition system;
fig. 7 is a flow chart of detection recognition.
Detailed Description
The following provides a more detailed description of the embodiments and the operation of the present invention with reference to the accompanying drawings.
An automobile LED lamp assembly detection and identification machine can be seen by combining figures 1-5, and comprises a cabinet body 1, wherein a distribution box 2 and a gas source box 3 are arranged in the cabinet body 1; the top surface of the cabinet body 1 is provided with a scanner unit 4, an LED lamp clamping mechanism 5, an LED lamp performance detection confirming mechanism 6 and a printer unit 7, wherein the LED lamp performance confirming mechanism 6 is arranged right above the distribution box 2 and communicated with the distribution box.
In this embodiment, it can also be seen in connection with 3 that the printer unit 7 comprises a printer and a printing paper mounting cylinder. In fig. 3, the printing paper mounting rollers are arranged side by side next to the LED lamp performance detection confirming mechanism 6. In this embodiment, as can be seen from fig. 3 and 4, the LED lamp clamping mechanism 5 includes a clamping table 51, a clamping housing 52 is disposed above the clamping table 51, an LED connecting clip 53 is disposed inside the clamping housing, a micro-toggle switch is disposed on the LED connecting clip 53, a clamping interface is opened at the top of the clamping housing 52, the clamping interface is opposite to the LED connecting clip 53, and a clamping via hole 54 and a striking via hole 55 are opened on a side wall of the clamping housing 52; a clamping cylinder 56 and a dotting cylinder 57 are arranged at the upper part of the clamping table 51, the clamping cylinder 56 is movably arranged at the upper part of the clamping table 51 through a first slide rail, and an expansion rod of the clamping cylinder 56 is coaxially arranged with the clamping through hole 54; the dotting cylinder 57 is movably arranged on the upper portion of the clamping table 51 through a second sliding rail, a telescopic rod of the dotting cylinder 57 is coaxially arranged with the dotting through hole 55, a dotting pen is connected to the free end of the telescopic rod of the dotting cylinder 57, and the pen point of the dotting pen is right opposite to the LED connecting clip 53.
In this embodiment, the telescopic rod of the dotting cylinder 57 is inserted into the telescopic rod protection cover.
In the present embodiment, as can be seen from fig. 3 and 5, an air tank 8 is fixed in the air source box 3, the air tank 8 is communicated with the clamping air cylinder 56 through a clamping air supply pipe, and a clamping electromagnetic valve is arranged on the clamping air supply pipe; the air tank 8 is communicated with the dotting air cylinder through a dotting air supply pipe, and a dotting electromagnetic valve is arranged on the dotting air supply pipe.
In the present embodiment, the gas tank 8 is detachably mounted in the gas source tank 3.
In this embodiment, as can be seen from fig. 1, fig. 2 and fig. 3, the LED lamp performance detection confirming mechanism 6 includes an upper casing 9, an opening at the bottom of the upper casing 9 is communicated with the distribution box 2 in the cabinet 1, a touch screen 10, a confirming button S and a nixie tube display 11 are embedded on a wall of the upper casing 9, and the touch screen 10, the confirming button and the nixie tube display 11 are all electrically connected to the distribution box 2.
In this embodiment, in order to facilitate the checking of the staff, the upper casing 9 is provided with two steps, the top of the first step is provided with a confirmation button S and a digital display 11, the connection surface of the first step and the second step is inclined with the top of the cabinet 6, and the inclined side is embedded with the touch screen 10. In this embodiment, as can be seen from fig. 3 and 5, two symmetrical side walls of the cabinet 1 are respectively provided with a heat dissipation hole 12. In the present embodiment, the electric box 2 is disposed between the two heat dissipation holes 12.
In this embodiment, as can be seen from fig. 3 and 5, the bottom of the cabinet 1 is provided with 4 horsewheels 13. In this embodiment, 4 horsewheels 13 are respectively arranged at four corners of the bottom of the rectangular cabinet body.
A detection and identification system of an automobile LED lamp assembly detection and identification machine according to claim 4 can be seen in combination with FIG. 6, comprising a PLC controller K, wherein a clip connection state detection end of the PLC controller K is connected with a micro-toggle switch of an LED connection clip 53, and the LED connection clip 53 is connected with an LED lamp power supply; the clamping advance and retreat detection end of the PLC K is connected with the clamping induction switch of the clamping cylinder 56, the dotting advance and retreat detection end of the PLC K is connected with the dotting induction switch of the dotting cylinder 57, and the LED lamp model identification end of the PLC K is connected with the scanner unit 4.
In this embodiment, the confirmation button of the LED lamp performance detection confirmation mechanism 6 includes a start button, a reset button, an emergency stop button, a manual-automatic switching button, a product detection button, a color standard-reaching button, a color non-standard button, a lamp tube uniformity standard-reaching button, a lamp tube uniformity non-standard button, a screen printing standard-reaching button, a screen printing non-standard button, a reserved standard-reaching button, and a reserved non-standard button, which are 13 buttons in total.
All the confirmation buttons are respectively connected with the PLC K button detection end group;
the system comprises a PLC (programmable logic controller) K, an LED connecting clamp 53, a power supply circuit, a power supply solenoid valve, a touch screen, a type display module and a performance detection confirmation display module, wherein a clamping driving output end of the PLC K is connected with a clamping solenoid valve, a dotting driving output end of the PLC K is connected with a dotting solenoid valve, the power supply circuit of the LED connecting clamp 53 is provided with the power supply solenoid valve, the power supply solenoid valve is connected with an LED lamp power supply control end of the PLC K, the display end of the PLC K is connected with the touch screen, the touch screen is provided with the type display module and the performance detection confirmation display module, and a printing;
the PLC K is connected with a database. In this embodiment, the database stores all the models of the LED lamps, and the detection parameters and detection standards required for each model of LED lamp. And new LED lamp models can be written to the database or the original data can be deleted.
A detection and identification method of an automobile LED lamp assembly detection and identification system can be seen by combining figure 7, and comprises the following steps:
pretreatment: the method comprises the following steps of storing models of all LED lamps in a database, and setting detection parameters and detection standards required by the corresponding LED lamps of each model;
s1: the PLC K detects the clip connection state of the LED connection clip 53 in real time, if the LED lamp connection is detected, the step S2 is carried out, otherwise, the detection is continued;
s2: the PLC K judges whether the clamping cylinder 56 is clamped in place, if so, the step S3 is carried out, otherwise, the step S2 is carried out;
in this embodiment, when the worker presses the start button, the air cylinder starts to clamp.
S3: the PLC K starts the scanner unit 4 and obtains the type of the LED lamp scanned by the scanner unit 4;
in other embodiments, steps S3 and S4 performed in sequence may be reversed from steps S2 and S1. The LED lamp type can be obtained by scanning and displayed, and then the LED lamp type is connected.
S4: the PLC K calls corresponding required detection parameters according to the type of the LED lamp and correspondingly displays the parameters on the touch screen;
s5: the PLC K acquires a detection parameter value corresponding to a required detection parameter and displays the detection parameter value on the touch screen in real time;
s6: the PLC K acquires a detection signal input by a worker according to the detection parameter value and the detection standard to form a detection list;
s7: the PLC K sends a detection list to the printing unit and prints the detection list;
s8: the PLC K controls the dotting cylinder to move in place to perform cylinder dotting;
s9: the PLC controller K controls the dotting cylinder to move back to the place and controls the clamping cylinder to move back to the place.
In this embodiment, in step S4, the acquired detection parameter value of the detection parameter or the key signal data from the confirmation key, or the data input by the operator on the touch screen.
It should be noted that the above description is not intended to limit the present invention, and the present invention is not limited to the above examples, and those skilled in the art may make variations, modifications, additions or substitutions within the spirit and scope of the present invention.
Claims (9)
1. The utility model provides a car LED banks spare detects discernment machine which characterized in that: the cabinet comprises a cabinet body (1), wherein a distribution box (2) and a gas source box (3) are arranged in the cabinet body (1); the intelligent cabinet is characterized in that a scanner unit (4), an LED lamp clamping mechanism (5), an LED lamp performance detection confirming mechanism (6) and a printer unit (7) are arranged on the top surface of the cabinet body (1), and the LED lamp performance confirming mechanism (6) is arranged right above the distribution box (2) and communicated with the distribution box and the LED lamp.
2. The automotive LED lamp assembly detection and identification machine as claimed in claim 1, wherein: the LED lamp clamping mechanism (5) comprises a clamping table (51), a clamping shell (52) is arranged above the clamping table (51), an LED connecting clamp (53) is arranged in the clamping shell, a micro-motion plectrum switch is arranged on the LED connecting clamp (53), a clamping interface is formed in the top of the clamping shell (52), the clamping interface is opposite to the LED connecting clamp (53), and a clamping through hole (54) and a striking through hole (55) are formed in the side wall of the clamping shell (52);
a clamping cylinder (56) and a dotting cylinder (57) are arranged at the upper part of the clamping table (51), the clamping cylinder (56) is movably arranged at the upper part of the clamping table (51) through a first sliding rail, and a telescopic rod of the clamping cylinder (56) is coaxially arranged with the clamping through hole (54); the dotting cylinder (57) is movably arranged on the upper portion of the clamping table (51) through the second sliding rail, a telescopic rod of the dotting cylinder (57) and a dotting through hole (55) are coaxially arranged, the free end of the telescopic rod of the dotting cylinder (57) is connected with a dotting pen, and the pen point of the dotting pen is right opposite to the LED connecting clip (53).
3. The automotive LED lamp assembly detection and identification machine as claimed in claim 2, wherein: a gas tank (8) is fixed in the gas source box (3), the gas tank (8) is communicated with the clamping cylinder (56) through a clamping gas supply pipe, and a clamping electromagnetic valve is arranged on the clamping gas supply pipe; the gas tank (8) is communicated with the dotting cylinder through a dotting gas supply pipe, and a dotting electromagnetic valve is arranged on the dotting gas supply pipe.
4. The automotive LED lamp assembly detection and identification machine as claimed in claim 3, wherein: LED lamp performance detection confirmation mechanism (6) include upper end casing (9), upper end casing (9) bottom opening with block terminal (2) in the cabinet body (1) communicate with each other, inlay on the conch wall of upper end casing (9) and be equipped with touch-sensitive screen (10) and confirm button (S) and charactron display (11), touch-sensitive screen (10), confirm button, charactron display (11) all with block terminal (2) electric connection.
5. The automotive LED lamp assembly detection and identification machine as claimed in claim 1, wherein: two symmetrical side walls of the cabinet body (1) are respectively provided with a heat dissipation hole (12).
6. The automotive LED lamp assembly detection and identification machine as claimed in claim 1, wherein: the bottom of the cabinet body (1) is provided with at least 4 horsewheels (13).
7. The utility model provides a car LED banks spare detects detection identification system of discernment machine which characterized in that: the LED lamp power supply device comprises a PLC (programmable logic controller) (K), wherein a clip connection state detection end of the PLC (K) is connected with a micro-motion plectrum switch of an LED connection clip, and the LED connection clip is connected with an LED lamp power supply; the device comprises a PLC (programmable logic controller) and a confirming mechanism, wherein a clamping advancing and retreating detection end of the PLC (K) is connected with a clamping induction switch of a clamping cylinder, a dotting advancing and retreating detection end of the PLC (K) is connected with a dotting induction switch of the dotting cylinder, an LED lamp model identification end of the PLC is connected with a scanner unit, a confirming button (S) of the LED lamp performance detecting and confirming mechanism comprises a starting button, a reset button, an emergency stop button, a manual and automatic switching button, a product detection button, a color up-to-standard button, a color not up-to-standard button, a lamp tube uniformity not up-to-standard button, a screen printing up-to-standard button, a reserved up-to-standard button and a reserved up-to-standard;
the printing system comprises a PLC (programmable logic controller), a clamping electromagnetic valve, a power supply electromagnetic valve, a touch screen, a model display module and a performance detection confirmation display module, wherein the clamping driving output end of the PLC (K) is connected with the clamping electromagnetic valve, the dotting driving output end of the PLC (K) is connected with the dotting electromagnetic valve, the power supply circuit of an LED connecting clip is provided with the power supply electromagnetic valve, the power supply electromagnetic valve is connected with the LED lamp power supply control end of the PLC (K), the display end of the PLC (K) is connected with the touch screen, the touch screen is provided with the model display module and the performance detection confirmation display module, and the;
the PLC controller (K) is connected with a database.
8. A detection and identification method of an automobile LED lamp assembly detection and identification system is characterized in that: the method comprises the following steps:
pretreatment: the method comprises the following steps of storing models of all LED lamps in a database, and setting detection parameters and detection standards required by the corresponding LED lamps of each model;
s1: the PLC (K) detects the clip connection state of the LED connection clip in real time, if the LED lamp connection is detected, the step S2 is carried out, otherwise, the detection is continued;
s2: the PLC (K) judges whether the clamping cylinder is clamped in place, if so, the step S3 is carried out, otherwise, the step S2 is carried out;
s3: the PLC (K) starts the scanner unit and obtains the type of the LED lamp scanned by the scanner unit;
s4: the PLC controller (K) calls corresponding required detection parameters according to the type of the LED lamp and correspondingly displays the parameters on the touch screen;
s5: the PLC (K) acquires a detection parameter value corresponding to a required detection parameter and displays the detection parameter value on the touch screen in real time;
s6: the PLC (K) acquires a detection signal input by a worker according to the detection parameter value and the detection standard to form a detection list;
s7: the PLC (K) sends a detection list to the printing unit and prints the detection list;
s8: the PLC (K) controls the dotting cylinder to move in place to perform cylinder dotting;
s9: the PLC controller (K) controls the dotting cylinder to move back to the place and controls the clamping cylinder to move back to the place.
9. The detection and identification method of the detection and identification system for the automotive LED lamp assembly according to claim 8, characterized in that: in step S4, the acquired detection parameter value of the detection parameter or the key signal data from the confirmation key, or the data input by the operator on the touch screen.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN113108847A (en) * | 2021-05-26 | 2021-07-13 | 重庆睿博光电股份有限公司 | Multifunctional universal automobile LED lamp group detection system |
CN113108848A (en) * | 2021-05-26 | 2021-07-13 | 重庆睿博光电股份有限公司 | Detection method of multifunctional universal automobile LED lamp group detection system |
CN115655459A (en) * | 2022-10-12 | 2023-01-31 | 广东左向照明有限公司 | Automatic detection equipment and detection method for emergency lamp |
-
2020
- 2020-10-29 CN CN202011175726.0A patent/CN112198448A/en active Pending
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113108847A (en) * | 2021-05-26 | 2021-07-13 | 重庆睿博光电股份有限公司 | Multifunctional universal automobile LED lamp group detection system |
CN113108848A (en) * | 2021-05-26 | 2021-07-13 | 重庆睿博光电股份有限公司 | Detection method of multifunctional universal automobile LED lamp group detection system |
CN115655459A (en) * | 2022-10-12 | 2023-01-31 | 广东左向照明有限公司 | Automatic detection equipment and detection method for emergency lamp |
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