CN217331053U

CN217331053U - Automatic detection device for thickness and weight of refractory material

Info

Publication number: CN217331053U
Application number: CN202221024756.6U
Authority: CN
Inventors: 祝歌; 尹荆州; 李志超; 胡昂
Original assignee: Estun Hubei Robot Engineering Co ltd
Current assignee: Estun Hubei Robot Engineering Co ltd
Priority date: 2022-04-29
Filing date: 2022-04-29
Publication date: 2022-08-30
Anticipated expiration: 2032-04-29

Abstract

The utility model belongs to the technical field of adobe detection equipment, and discloses an automatic detection device for thickness and weight of refractory materials, wherein an upper side shell is arranged on the upper side of a lower side shell, and a detection platform is arranged on the lower side shell; the detection table is provided with a first weighing structure and a second weighing structure, and a bracket is welded on the upper side of the lower shell; a fixed top plate is welded on the upper side of the support, a threaded rod is screwed on the fixed top plate through a threaded hole, the lower end of the threaded rod is connected with the movable transverse plate, and a knob is mounted at the upper end of the threaded rod; the upper side of the movable transverse plate is provided with a sweeping brush and a laser ranging sensor. The utility model provides an in process of production, the manual operation testing result is unstable, the low scheduling problem of production efficiency to control accuracy is high, anti adverse circumstances's ability is strong. The utility model discloses a detection of the adaptable many specifications adobe of a plurality of screw holes on board and the weighing plate is placed to the adobe to can realize can not leading to the phenomenon appearance that unqualified adobe flows in next procedure because of other objective reasons.

Description

Automatic detection device for thickness and weight of refractory material

Technical Field

The utility model belongs to the technical field of adobe check out test set, especially, relate to a refractory material thickness and weight automatic checkout device.

Background

At present, the green brick is also called green body or green body. The powder is processed and formed into an intermediate product which has certain shape, size and strength and can be used for sintering by means of a press and a die. The undried one is called wet green and the dried one is called dry green. The product which can be directly used without being fired after molding is called unburned brick. In the production of refractory materials, the technical quality indexes of the green brick include the size and the shape, the weight, the density, the porosity, the strength and the like of the green brick. In the production process of the green brick, the automatic detection equipment for the thickness and the weight of the refractory material detects the thickness and the weight of the refractory material. However, in the prior art, the manual operation detection result is unstable, the control accuracy is low, and the adverse environment resistance is poor in the production process. Meanwhile, in the production process, the phenomenon that unqualified green bricks flow into the next procedure easily occurs due to other objective reasons.

Through the above analysis, the problems and defects of the prior art are as follows: in the prior art, the manual operation detection result is unstable in the production process, and the control accuracy is low and the adverse environment resistance is poor. Meanwhile, in the production process, the phenomenon that unqualified green bricks flow into the next procedure easily occurs due to other objective reasons.

SUMMERY OF THE UTILITY MODEL

To the problem that prior art exists, the utility model provides a refractory material thickness and weight automatic checkout device.

The utility model is realized in such a way, the automatic detection device for the thickness and the weight of the refractory material is provided with a lower side shell; the upper side of the lower side shell is provided with an upper side shell, and the lower side shell is provided with a detection table; the detection table is provided with a first weighing structure and a second weighing structure, and a support is welded on the upper side of the lower side shell;

a fixed top plate is welded on the upper side of the support, a threaded rod is screwed on the fixed top plate through a threaded hole, the lower end of the threaded rod is connected with the movable transverse plate, and a knob is mounted at the upper end of the threaded rod; the upper side of the movable transverse plate is provided with a sweeping brush and a laser ranging sensor.

Further, a shock pad is installed between the lower shell and the upper shell.

Furthermore, a shockproof foot cup is arranged below the lower side shell.

Furthermore, a controller is installed inside the lower side shell, a box door is installed on the lower side shell through a pin shaft, and a touch screen is embedded in the upper side shell.

Further, a driving structure is installed on the left side of the support and provided with a servo motor and a speed reducer.

Furthermore, the first weighing structure and the second weighing structure are respectively provided with a servo rotary lifting table, the upper end of the servo rotary lifting table is provided with a weighing plate, and a green brick placing plate is arranged on the weighing plate; weighing sensor is installed to the adobe board left and right sides below, and weighing sensor installs on the supporting seat.

With the above technical solution and the technical problem solved, please analyze the following aspects and advantages of the technical solution to be protected of the present invention are:

first, to the technical problem that above-mentioned prior art exists and the degree of difficulty of solving this problem, combine closely the utility model discloses an in-process result and data etc. of technical scheme and the research and development that will protect, analyze in detail, deeply the utility model discloses technical problem that technical scheme how solved, some that bring after the solution problem possess creative technological effect. The specific description is as follows:

the utility model provides an in process of production, the manual operation testing result is unstable, and the precision grade can not reach and requires standard scheduling problem to control accuracy height, anti adverse circumstances's ability reinforce. The utility model discloses a detection of the adaptable many specifications adobe of a plurality of screw holes on board and the weighing plate is placed to the adobe to can realize can not leading to the phenomenon appearance that unqualified adobe flows in next procedure because of other objective reasons.

The utility model concentrates the size detection, the weight detection and the thickness detection on one station for the field with limited field size conditions, thereby effectively saving the space and meeting the field detection requirement; the detection is centralized on one station, so that the detection time is effectively saved, and the beat of field production and the yield of customers are well guaranteed. The utility model discloses the structure divide into about two-layer, has increased the antivrbration pad between upper strata and the lower floor, has used the foot cup that takes precautions against earthquakes when lower floor is connected with ground, the effectual production site vibrations that have filtered are to testing platform testing result's influence. The utility model discloses there are two detection stations, can satisfy the seamless connection of adobe production, detection and pile up neatly, the condition of waiting for each other between each equipment can not appear.

Second, regard as a whole or from the angle of product to technical scheme, the utility model discloses technical effect and advantage that technical scheme that will protect possesses, the concrete description is as follows:

the utility model discloses can accomplish many specifications refractory material's thickness and weight detection voluntarily, not only alleviate workman's intensity of labour, also improve the stability and the quality of product.

Third, as the creative auxiliary evidence of the claims of the present invention, the expected income and commercial value after the technical solution of the present invention is transformed are also reflected: the edge sweeping height and the detection height can be adjusted steplessly and the edge sweeping angle can be adjusted to meet the detection requirements of multiple brick types (including but not limited to brick types with ditch tongues).

Drawings

Fig. 1 is a schematic structural view of an apparatus for automatically detecting thickness and weight of a refractory material according to an embodiment of the present invention.

Fig. 2 is a schematic structural view of a first workpiece placing structure, a sweeping brush, a driving structure and a laser distance measuring sensor provided by the embodiment of the present invention.

Fig. 3 is a schematic view of a structure for measuring thickness by sweeping edge according to an embodiment of the present invention.

Fig. 4 is a schematic view of a lower housing structure according to an embodiment of the present invention.

Fig. 5 is a schematic view of a weighing structure provided by the embodiment of the present invention.

In the figure: 1. an upper housing; 2. a crash pad; 3. a lower housing; 4. a detection table; 5. a shock-proof foot cup; 6. a box door; 7. a first weighing structure; 8. a sweeping brush; 9. a drive structure; 10. a laser ranging sensor; 11. a second weighing structure; 12. a support; 6. a box door; 7. a first workpiece placement structure; 8. a sweeping brush; 9. a drive structure; 10. a laser ranging sensor; 11. a second workpiece placement structure; 12. a support; 13. fixing a top plate; 14. a knob; 15. a threaded rod; 16. moving the transverse plate; 17. a green brick placing plate; 18. a weighing sensor; 19. a supporting seat; 20. a servo rotary elevating table; 21. and (4) weighing plates.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail with reference to the following embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

This section is an explanatory embodiment for expanding the technical solutions of the claims so as to make those skilled in the art fully understand how to implement the present invention.

As shown in fig. 1, the automatic detection device for thickness and weight of refractory material provided by the embodiment of the present invention is provided with a lower casing 3, an upper casing 1 is installed on the upper side of the lower casing 3, a shockproof pad 2 is installed between the lower casing 3 and the upper casing 1, a shockproof cup 5 is installed below the lower casing 3, and a detection platform 4 is installed on the lower casing 3. The controller is installed inside the lower casing 3, and the touch screen is embedded in the upper casing 1.

As shown in fig. 2-4, the embodiment of the utility model provides a examine test table 4 and be provided with first structure 7 and the second structure 11 of weighing, chamber door 6 is installed through the round pin axle to

downside casing

3, and 3 upside welding of downside casing have support 12. The upper side of the bracket 12 is welded with a fixed top plate 13, the fixed top plate 13 is screwed with a threaded rod 15 through a threaded hole, the lower end of the threaded rod 15 is connected with a movable transverse plate 16, and the upper end of the threaded rod 15 is provided with a knob 14.

The upper side of the moving transverse plate 16 is provided with an edge sweeping brush 8 and a laser ranging sensor 10, the left side of the support 12 is provided with a driving structure 9, and the driving structure 9 is provided with a servo motor and a speed reducer.

As shown in fig. 5, the embodiment of the present invention provides a first weighing structure 7 and a second weighing structure 11, which are respectively provided with a servo rotary lifting platform 20, wherein a weighing plate 21 is installed on the upper end of the servo rotary lifting platform 20, and a green brick placing plate 17 is provided on the weighing plate 21. The green brick placing plate 17 is provided with weighing sensors 18 below the left side and the right side, and the weighing sensors 18 are arranged on a supporting seat 19.

The utility model discloses a theory of operation does: manually or robotically placing the unfired refractory brick in the position designated by the first weighing structure 7 of the automatic inspection station (the servo rotary elevating table 20 is now in a default raised state); and after the green bricks are placed, the manual arm or the robot arm quits the range of the detection platform and sends a signal.

After receiving the signal, the detection platform starts to detect; firstly, sweeping and thickness measuring response is carried out, after burrs and burrs which are remained on a brick blank hitting surface are removed (brushed twice back and forth) by using a sweeping brush 8, the brick blank thickness is measured by using a laser ranging sensor 10, the result is fed back to a controller, whether the brick blank is qualified or not is judged, and the judgment result is displayed on a touch screen; and when the edge sweeping and thickness measuring work is finished, the servo rotary lifting platform 20 stops nearby and stops, receives a signal to descend, the green bricks fall onto the weighing plate 21, the weighing module responds to the signal, the actual weight of the green bricks is weighed, the result is fed back to the controller, whether the green bricks are qualified or not is judged, and the judgment result is displayed on the touch screen.

When the serial numbers 2# and 3# are carried out, the press finishes the second brick blank striking, and the second brick blank is placed at the designated position (the default lifting state of the lifting platform at the moment) of the second weighing structure 11 of the automatic detection workstation by a worker or a robot according to the requirement and is taken away from the first weighing structure 7 for stacking. And the steps are repeated to finish the automatic thickness measurement and weighing of the green bricks.

In the description of the present invention, "a plurality" means two or more unless otherwise specified; the terms "upper", "lower", "left", "right", "inner", "outer", "front", "rear", "head", "tail", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are merely for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," "third," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

The above description is only for the specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto, and any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be covered within the protection scope of the present invention by those skilled in the art within the technical scope of the present invention.

Claims

1. The utility model provides a refractory material thickness and weight automatic checkout device which characterized in that, refractory material thickness and weight automatic checkout device is provided with:

a lower housing;

the upper side of the lower side shell is provided with an upper side shell, and the lower side shell is provided with a detection table; the detection table is provided with a first weighing structure and a second weighing structure, and a support is welded on the upper side of the lower side shell;

2. The apparatus according to claim 1, wherein a shock-proof pad is installed between the lower casing and the upper casing.

3. The apparatus for automatically detecting the thickness and weight of a refractory material according to claim 1, wherein a vibration-proof cup is installed below the lower casing.

4. The apparatus according to claim 1, wherein the controller is installed inside the lower casing, the door is installed on the lower casing through a pin, and the touch screen is embedded on the upper casing.

5. The apparatus according to claim 1, wherein a driving mechanism is installed on the left side of the frame, and the driving mechanism is provided with a servo motor and a speed reducer.

6. The automatic detection device for the thickness and weight of the refractory material according to claim 1, wherein the first weighing structure and the second weighing structure are respectively provided with a servo rotary lifting platform, a weighing plate is arranged at the upper end of the servo rotary lifting platform, and a green brick placing plate is arranged on the weighing plate; weighing sensor is installed to the adobe board left and right sides below, and weighing sensor installs on the supporting seat.