CN217330599U - A high-efficiency tunnel dryer - Google Patents
A high-efficiency tunnel dryer Download PDFInfo
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- CN217330599U CN217330599U CN202220397145.XU CN202220397145U CN217330599U CN 217330599 U CN217330599 U CN 217330599U CN 202220397145 U CN202220397145 U CN 202220397145U CN 217330599 U CN217330599 U CN 217330599U
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- 238000001035 drying Methods 0.000 claims abstract description 88
- 238000007791 dehumidification Methods 0.000 claims abstract description 21
- 238000009423 ventilation Methods 0.000 claims abstract description 15
- 238000010438 heat treatment Methods 0.000 claims description 14
- 229920000742 Cotton Polymers 0.000 claims description 8
- 238000002955 isolation Methods 0.000 claims description 8
- 230000005540 biological transmission Effects 0.000 claims description 2
- 238000007599 discharging Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/80—Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
- Y02P60/85—Food storage or conservation, e.g. cooling or drying
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Abstract
Description
技术领域technical field
本实用新型涉及一种烘干机,具体为一种高效隧道烘干机。The utility model relates to a dryer, in particular to a high-efficiency tunnel dryer.
背景技术Background technique
隧道式烘干机是一种通过输送带将物料进行输送,输送过程中对物料进行干燥的设备,有独立电箱控制,操作方便,输送速度调节自如,运行平稳,可长时间干燥物料,充分利用有效空间,处理量大,在工业生产中较为常见,现有的隧道烘干机长时间使用后,内部的空气湿度增大,湿度答会影响烘干效率,同时长时间使用后,隧道内的温度高压力也大,现有的隧道烘干机缺乏安全防护结构,存在安全隐患,使用寿命也会降低。Tunnel dryer is a kind of equipment that conveys materials through a conveyor belt and dries materials during the conveying process. It is controlled by an independent electric box, easy to operate, freely adjustable in conveying speed, stable in operation, and can dry materials for a long time. The use of effective space and large processing capacity is common in industrial production. After the existing tunnel dryer is used for a long time, the internal air humidity will increase, and the humidity will affect the drying efficiency. The temperature is high and the pressure is high, the existing tunnel dryer lacks a safety protection structure, there are potential safety hazards, and the service life will be reduced.
因此需要一种高效隧道烘干机对上述问题做出改善。Therefore, a high-efficiency tunnel dryer is required to improve the above problems.
实用新型内容Utility model content
本实用新型的目的在于提供一种高效隧道烘干机,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a high-efficiency tunnel dryer to solve the problems raised in the above background technology.
为实现上述目的,本实用新型提供如下技术方案:To achieve the above object, the utility model provides the following technical solutions:
一种高效隧道烘干机,包括底座,所述底座上表面固定连接有烘干隧道,所述烘干隧道顶部表面等距离固定连接有泄压通风口,所述泄压通风口内安装有电磁阀,所述烘干隧道一侧表面开设有进料口,所述烘干隧道另一侧表面开设有出料口,所述烘干隧道两侧表面均固定连接有烘干风筒,所述烘干风筒一侧表面固定连接有通风网,所述通风网一侧表面固定连接有烘干风扇,所述烘干风筒另一侧表面固定连接有隔离网,所述烘干风筒外部顶部表面固定连接有加热器,所述加热器下表面等距离固定连接有加热管,所述烘干风筒上侧固定设有气罩,所述气罩一侧表面固定连接有第一循环气管,所述第一循环气管上安装有循环气泵,所述第一循环气管下端固定连接有除湿箱,所述除湿箱内部设有除湿棉,所述除湿箱下表面固定连接有第二循环气管。A high-efficiency tunnel dryer includes a base, a drying tunnel is fixedly connected to the upper surface of the base, a pressure relief vent is fixedly connected to the top surface of the drying tunnel at an equal distance, and a solenoid valve is installed in the pressure relief vent , the surface of one side of the drying tunnel is provided with a feeding port, the other side surface of the drying tunnel is provided with a discharge port, the surfaces of both sides of the drying tunnel are fixedly connected with a drying air duct, and the drying A ventilation net is fixedly connected to one surface of the drying air duct, a drying fan is fixedly connected to the surface of one side of the ventilation net, an isolation net is fixedly connected to the other surface of the drying air duct, and the outer top of the drying air duct is fixedly connected. A heater is fixedly connected to the surface, a heating pipe is fixedly connected to the lower surface of the heater at an equal distance, an air hood is fixed on the upper side of the drying air duct, and a first circulating air pipe is fixedly connected to the surface of one side of the air hood. A circulating air pump is installed on the first circulating air pipe, a dehumidification box is fixedly connected to the lower end of the first circulating air pipe, a dehumidifying cotton is arranged inside the dehumidifying box, and a second circulating air pipe is fixedly connected to the lower surface of the dehumidifying box.
作为本实用新型优选的方案,所述烘干隧道内部顶部表面固定连接有压力感应器,所述压力感应器一侧固定设有温度感应器,所述压力感应器另一侧固定设有湿度感应器。As a preferred solution of the present invention, a pressure sensor is fixedly connected to the inner top surface of the drying tunnel, a temperature sensor is fixed on one side of the pressure sensor, and a humidity sensor is fixed on the other side of the pressure sensor device.
作为本实用新型优选的方案,所述底座上表面两侧均固定连接有固定板,所述固定板设置有两个,两个所述固定板之间等距离固定连接有固定轴,所述固定轴表面旋转连接有从动辊,一个所述固定板一侧表面固定连接有输送电机,所述输送电机输出端固定连接有转轴,所述转轴表面固定连接有主动辊,所述主动辊与从动辊之间通过传送带传动连接。As a preferred solution of the present invention, both sides of the upper surface of the base are fixedly connected with fixed plates, two of the fixed plates are provided, and a fixed shaft is fixedly connected at an equal distance between the two fixed plates. A driven roller is rotatably connected to the surface of the shaft, a conveying motor is fixedly connected to one side surface of the fixed plate, a rotating shaft is fixedly connected to the output end of the conveying motor, and a driving roller is fixedly connected to the surface of the rotating shaft, and the driving roller is connected to the slave. The moving rollers are connected by a conveyor belt.
作为本实用新型优选的方案,所述固定板贯穿烘干隧道。As a preferred solution of the present invention, the fixing plate runs through the drying tunnel.
作为本实用新型优选的方案,所述加热管贯穿烘干风筒。As a preferred solution of the present invention, the heating pipe runs through the drying air duct.
作为本实用新型优选的方案,所述第二循环气管一端贯穿烘干隧道隧道壁。As a preferred solution of the present invention, one end of the second circulating air pipe penetrates the tunnel wall of the drying tunnel.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the present utility model are:
1、本实用新型中,通过设置的湿度感应器、循环气泵和除湿箱,启动加热器对加热管进行加热,加热后的加热管与器周围空气发生热交换,进一步提高空气的温度,再启动烘干风扇转动,进一步将加热后的空气通过隔离网吹向物体,进一步对物体进行烘干,随着物体的烘干,烘干隧道内部的湿度会提高,从而影响烘干效率,当湿度高于预定值时,湿度感应器受到感应,启动循环气泵进一步将飘在烘干隧道顶部的湿润空气通过第一循环气管抽入除湿箱内,再通过除湿棉的除湿干燥通过第二循环气管将热空气循环进入烘干隧道,能够对隧道内进行除湿,同时使用热风循环的方式,能够有效防止热量流失快,有效提高烘干效率。1. In the present utility model, the heater is started to heat the heating pipe through the provided humidity sensor, circulating air pump and dehumidification box, and the heated heating pipe exchanges heat with the air around the device to further increase the temperature of the air. The drying fan rotates, and the heated air is further blown to the object through the isolation net, and the object is further dried. As the object is dried, the humidity inside the drying tunnel will increase, thus affecting the drying efficiency. When the humidity is high When the predetermined value is reached, the humidity sensor is sensed, and the circulating air pump is activated to further pump the humid air floating on the top of the drying tunnel into the dehumidification box through the first circulating air pipe, and then dehumidify and dry the dehumidifying cotton through the second circulating air pipe. The air circulates into the drying tunnel, which can dehumidify the tunnel. At the same time, the use of hot air circulation can effectively prevent rapid heat loss and effectively improve drying efficiency.
2、本实用新型中,通过设置的温度感应器和压力感应器,当烘干隧道内的温度和压力值超过预设最大值时,温度感应器和压力感应器受到感应并打开电磁阀,进一步通过泄压通风口进行泄压通风,能够有效对烘干机进行安全防护,避免不必要的事故发生,提高装置安全性的同时,延长了烘干机的使用寿命。2. In this utility model, through the set temperature sensor and pressure sensor, when the temperature and pressure value in the drying tunnel exceeds the preset maximum value, the temperature sensor and pressure sensor are sensed and the solenoid valve is opened, further The pressure relief ventilation through the pressure relief vent can effectively protect the dryer, avoid unnecessary accidents, improve the safety of the device, and prolong the service life of the dryer.
附图说明Description of drawings
图1为本实用新型的立体图;Fig. 1 is the perspective view of the utility model;
图2为本实用新型的正剖面结构示意图;Fig. 2 is the front sectional structure schematic diagram of the utility model;
图3为本实用新型的除湿箱处侧剖面结构示意图;3 is a schematic view of the side sectional structure of the dehumidification box of the present utility model;
图4为本实用新型的烘干风筒处侧剖面结构示意图。FIG. 4 is a schematic view of the side sectional structure of the drying air duct of the present invention.
图中:1、底座;2、烘干风筒;3、烘干隧道;4、泄压通风口;5、第一循环气管;6、气罩;7、除湿箱;8、循环气泵;9、加热器;10、通风网;11、输送电机;12、固定板;13、传送带;14、进料口;15、主动辊;16、转轴;17、隔离网;18、出料口;19、从动辊;20、固定轴;21、除湿棉;22、第二循环气管;23、温度感应器;24、电磁阀;25、压力感应器;26、湿度感应器;27、烘干风扇;28、加热管。In the figure: 1. Base; 2. Drying air duct; 3. Drying tunnel; 4. Pressure relief vent; 5. First circulating air pipe; 6. Air hood; 7. Dehumidification box; 8. Circulating air pump; 9 , heater; 10, ventilation net; 11, conveying motor; 12, fixed plate; 13, conveyor belt; 14, feeding port; 15, driving roller; 16, rotating shaft; 17, isolation net; 18, discharge port; 19 , driven roller; 20, fixed shaft; 21, dehumidification cotton; 22, second circulating air pipe; 23, temperature sensor; 24, solenoid valve; 25, pressure sensor; 26, humidity sensor; 27, drying fan ; 28. Heating tube.
具体实施方式Detailed ways
下面将结合本实用新型实施例,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例,基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below in conjunction with the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. The embodiments in the utility model, and all other embodiments obtained by those of ordinary skill in the art without creative work, fall within the protection scope of the present utility model.
为了便于理解本实用新型,下面将参照相关对本实用新型进行更全面的描述。给出了本实用新型的若干实施例。但是,本实用新型可以以许多不同的形式来实现,并不限于本文所描述的实施例。相反地,提供这些实施例的目的是使对本实用新型的公开内容更加透彻全面。In order to facilitate the understanding of the present invention, a more comprehensive description of the present invention will be made below with reference to the related art. Several embodiments of the present invention are given. However, the present invention may be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
需要说明的是,当元件被称为“固设于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水平的”、“左”、“右”以及类似的表述只是为了说明的目的。It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and similar expressions are used herein for illustrative purposes only.
除非另有定义,本文所使用的所有的技术和科学术语与属于本实用新型的技术领域的技术人员通常理解的含义相同。本文中在本实用新型的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本实用新型。本文所使用的术语“及/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field to which the present invention belongs. The terms used in the description of the present invention herein are only for the purpose of describing specific embodiments, and are not intended to limit the present invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
请参阅图1-4,本实用新型提供一种技术方案:Please refer to Figures 1-4, the utility model provides a technical solution:
实施例1,请参照图1、2、3和4,一种高效隧道烘干机,包括底座1,底座1上表面固定连接有烘干隧道3,烘干隧道3顶部表面等距离固定连接有泄压通风口4,泄压通风口4内安装有电磁阀24,烘干隧道3一侧表面开设有进料口14,烘干隧道3另一侧表面开设有出料口18,烘干隧道3两侧表面均固定连接有烘干风筒2,烘干风筒2一侧表面固定连接有通风网10,通风网10一侧表面固定连接有烘干风扇27,烘干风筒2另一侧表面固定连接有隔离网17,烘干风筒2外部顶部表面固定连接有加热器9,加热器9下表面等距离固定连接有加热管28,烘干风筒2上侧固定设有气罩6,气罩6一侧表面固定连接有第一循环气管5,第一循环气管5上安装有循环气泵8,第一循环气管5下端固定连接有除湿箱7,除湿箱7内部设有除湿棉21,除湿箱7下表面固定连接有第二循环气管22;启动加热器9对加热管28进行加热,加热后的加热管28与器周围空气发生热交换,进一步提高空气的温度,再启动烘干风扇27转动,进一步将加热后的空气通过隔离网17吹向物体,进一步对物体进行烘干,随着物体的烘干,烘干隧道3内部的湿度会提高,从而影响烘干效率,当湿度高于预定值时,湿度感应器26受到感应,启动循环气泵8进一步将飘在烘干隧道3顶部的湿润空气通过第一循环气管5抽入除湿箱7内,再通过除湿棉21的除湿干燥通过第二循环气管22将热空气循环进入烘干隧道3。Embodiment 1, please refer to Figures 1, 2, 3 and 4, a high-efficiency tunnel dryer, comprising a base 1, the upper surface of the base 1 is fixedly connected with a
实施例2,请参照图1、2、3和4,一种高效隧道烘干机,包括底座1,底座1上表面固定连接有烘干隧道3,烘干隧道3顶部表面等距离固定连接有泄压通风口4,泄压通风口4内安装有电磁阀24,烘干隧道3一侧表面开设有进料口14,烘干隧道3另一侧表面开设有出料口18,烘干隧道3两侧表面均固定连接有烘干风筒2,烘干风筒2一侧表面固定连接有通风网10,通风网10一侧表面固定连接有烘干风扇27,烘干风筒2另一侧表面固定连接有隔离网17,烘干风筒2外部顶部表面固定连接有加热器9,加热器9下表面等距离固定连接有加热管28,烘干风筒2上侧固定设有气罩6,气罩6一侧表面固定连接有第一循环气管5,第一循环气管5上安装有循环气泵8,第一循环气管5下端固定连接有除湿箱7,除湿箱7内部设有除湿棉21,除湿箱7下表面固定连接有第二循环气管22;烘干隧道3内部顶部表面固定连接有压力感应器25,压力感应器25一侧固定设有温度感应器23,压力感应器25另一侧固定设有湿度感应器26;当烘干隧道3内的温度和压力值超过预设最大值时,温度感应器23和压力感应器25受到感应并打开电磁阀24,进一步通过泄压通风口4进行泄压通风。
实施例3,请参照图1、2、3和4,底座1上表面两侧均固定连接有固定板12,固定板12设置有两个,两个固定板12之间等距离固定连接有固定轴20,固定轴20表面旋转连接有从动辊19,一个固定板12一侧表面固定连接有输送电机11,输送电机11输出端固定连接有转轴16,转轴16表面固定连接有主动辊15,主动辊15与从动辊19之间通过传送带13传动连接;固定板12贯穿烘干隧道3;加热管28贯穿烘干风筒2;第二循环气管22一端贯穿烘干隧道3隧道壁。
工作原理:使用时,将待烘干物体放在传送带13上,启动输送电机11转动,输送电机11转动进一步带动转轴16转动,转轴16转动进一步带动主动辊15转动,主动辊15转动进一步带动传送带13运动,传送带13运动进一步带动物体通过进料口14进入烘干隧道3内,启动加热器9对加热管28进行加热,加热后的加热管28与器周围空气发生热交换,进一步提高空气的温度,再启动烘干风扇27转动,进一步将加热后的空气通过隔离网17吹向物体,进一步对物体进行烘干,随着物体的烘干,烘干隧道3内部的湿度会提高,从而影响烘干效率,当湿度高于预定值时,湿度感应器26受到感应,启动循环气泵8进一步将飘在烘干隧道3顶部的湿润空气通过第一循环气管5抽入除湿箱7内,再通过除湿棉21的除湿干燥通过第二循环气管22将热空气循环进入烘干隧道3,当烘干隧道3内的温度和压力值超过预设最大值时,温度感应器23和压力感应器25受到感应并打开电磁阀24,进一步通过泄压通风口4进行泄压通风,上述湿度感应器26为AM2320湿度感应器,温度感应器23为PT100为温度感应器,压力感应器25为4-20mA压力感应器。Working principle: When using, put the object to be dried on the
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
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