CN109309196B - High-temperature curing chamber for storage battery plate - Google Patents
High-temperature curing chamber for storage battery plate Download PDFInfo
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- CN109309196B CN109309196B CN201811168323.6A CN201811168323A CN109309196B CN 109309196 B CN109309196 B CN 109309196B CN 201811168323 A CN201811168323 A CN 201811168323A CN 109309196 B CN109309196 B CN 109309196B
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- 238000003860 storage Methods 0.000 title abstract description 23
- 238000010408 sweeping Methods 0.000 claims description 41
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 24
- 238000007599 discharging Methods 0.000 claims description 19
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 18
- 229910052760 oxygen Inorganic materials 0.000 claims description 18
- 239000001301 oxygen Substances 0.000 claims description 18
- 230000001502 supplementing effect Effects 0.000 claims description 18
- 229910000831 Steel Inorganic materials 0.000 claims description 10
- 239000007921 spray Substances 0.000 claims description 10
- 239000010959 steel Substances 0.000 claims description 10
- 238000010438 heat treatment Methods 0.000 claims description 7
- 241001417527 Pempheridae Species 0.000 claims description 6
- 229920002635 polyurethane Polymers 0.000 claims description 4
- 239000004814 polyurethane Substances 0.000 claims description 4
- 239000003638 chemical reducing agent Substances 0.000 claims description 3
- 239000010963 304 stainless steel Substances 0.000 claims description 2
- 229910000589 SAE 304 stainless steel Inorganic materials 0.000 claims description 2
- 238000001723 curing Methods 0.000 description 133
- 238000003475 lamination Methods 0.000 description 12
- 238000004519 manufacturing process Methods 0.000 description 12
- 239000002253 acid Substances 0.000 description 9
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- 238000001035 drying Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000012545 processing Methods 0.000 description 4
- 238000010521 absorption reaction Methods 0.000 description 3
- 238000009472 formulation Methods 0.000 description 3
- 230000003647 oxidation Effects 0.000 description 3
- 238000007254 oxidation reaction Methods 0.000 description 3
- 230000001590 oxidative effect Effects 0.000 description 3
- 238000007711 solidification Methods 0.000 description 3
- 230000008023 solidification Effects 0.000 description 3
- 238000009749 continuous casting Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 210000003195 fascia Anatomy 0.000 description 2
- 239000012774 insulation material Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 230000004308 accommodation Effects 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
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- 238000010276 construction Methods 0.000 description 1
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- 238000001514 detection method Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000013035 low temperature curing Methods 0.000 description 1
- 230000009347 mechanical transmission Effects 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 230000001706 oxygenating effect Effects 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000011150 reinforced concrete Substances 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
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- 229910001220 stainless steel Inorganic materials 0.000 description 1
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/14—Electrodes for lead-acid accumulators
- H01M4/16—Processes of manufacture
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/14—Electrodes for lead-acid accumulators
- H01M4/16—Processes of manufacture
- H01M4/20—Processes of manufacture of pasted electrodes
- H01M4/21—Drying of pasted electrodes
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Greenhouses (AREA)
- Drying Of Solid Materials (AREA)
Abstract
The invention discloses a high-temperature curing chamber of a storage battery plate, which comprises a curing chamber main body, wherein two sides of the inner wall of the curing chamber main body are provided with circulating air supply pipelines from top to bottom, one end of each circulating air supply pipeline is connected with two air outlet channels arranged at the bottom of the inner wall of the curing chamber main body, the two air outlet channels are connected with the circulating air supply pipelines, air outlets are arranged on the pipe walls of the air outlet channels, the other ends of the two circulating air supply pipelines are connected with air outlets arranged on a circulating fan on a roof, the top of the inner wall of the curing chamber main body is provided with a circulating air suction pipeline, the circulating air suction pipeline is connected with one end of a heat exchanger arranged at the top of the curing chamber main body through an air suction pipeline, and the other end of the heat exchanger is connected with an air suction inlet on the circulating fan; the vicinity of the two air outlet channels is respectively provided with a humidifying pipe, the humidifying connecting pipes are connected with a steam source through humidifying control valves, the top in the curing chamber main body is provided with an indoor dehumidifying air duct, and the indoor dehumidifying air duct is connected with a dehumidifying fan arranged at the top of the curing chamber main body.
Description
Technical Field
The invention relates to equipment for curing (oxidizing) materials at the action temperature below 95 ℃ and the full humidity (relative humidity below 99.99%), in particular to a high-temperature curing chamber for a high-temperature, medium-temperature and low-temperature curing and continuous casting and rolling laminated high-temperature and micro-pressure curing storage battery plate manufactured by a lead-acid storage battery plate.
Background
The lead-acid battery plate needs to be subjected to a manufacturing process of curing, oxidizing (pre-drying) and drying in a curing chamber. The curing chamber provided in the current market cannot ensure uniformity and consistency of temperature and humidity at all parts in the production operation, and is difficult to control the temperature and the humidity, so that various indexes of produced products are extremely different, the quality of the products is difficult to ensure, and the defects of high rated power, long curing time, high energy consumption and the like exist. At present, as the production of lead-acid storage batteries is improved in various industry, the production of the polar plates adopts full-automatic continuous casting and continuous binding production equipment, however, the production process is completely changed, and the original hanging-plate type curing is changed into laminated type curing, so that the requirements on a curing chamber are higher, the requirements on the cooperation operation under the control states of high temperature and high humidity are met, the uniformity of the temperature and the humidity of each part in the chamber is ensured to be consistent, and the curing is carried out under pressure. The curing is a serious link in the production of the lead-acid storage battery polar plate, the existing curing equipment cannot ensure or meet the production requirements, and when various indexes are detected after the polar plate is cured, oxidized (pre-dried) and dried, the quality of the polar plate is in the law, and the internal structure and the property cannot be changed, so that the production quality of the polar plate of the lead-acid storage battery is generally unstable in the industry, the rising space of the quality of the product cannot be improved, and the inherent limit capacity and the service life of the lead-acid storage battery cannot be excavated. In order to solve the problems, the lead-acid storage battery plate manufacturing industry really cleans the lead-acid storage battery plate.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provide the device which has the advantages of simple structure, convenient use, good curing effect and uniform temperature and humidity of each indoor part; the temperature is set at will according to the process requirement; the temperature and humidity can be set at will according to the process requirement: operating in a pressurized state; and an automatic, pressurized and high-temperature curing chamber for accurately completing the whole processes of curing, oxidizing (pre-drying) and drying under the automatic control of process setting. The high-temperature curing chamber of the lead-acid storage battery plate can meet the curing requirements of hanging sheets or lamination sheets.
In order to achieve the above purpose, the technical scheme of the invention is to design a high-temperature curing chamber of a storage battery plate, the curing chamber comprises a curing chamber main body, a door is arranged on one side of the curing chamber main body, two circulating air supply pipelines from top to bottom are arranged on two sides of the inner wall of the curing chamber main body, one ends of the two circulating air supply pipelines are connected with two air outlet channels arranged at the bottom of the inner wall of the curing chamber main body, the two air outlet channels are respectively and vertically connected with the two circulating air supply pipelines, a plurality of air outlets are uniformly distributed on the pipe wall of the air outlet channels, a circulating air suction pipeline is arranged at the top of the inner wall of the curing chamber main body, a plurality of air suction inlets are uniformly distributed on the pipe wall of the circulating air suction pipeline, the other ends of the two circulating air supply pipelines respectively pass through a top plate of the curing chamber main body and are connected with two air outlets arranged on a circulating fan arranged on the roof outside the curing chamber main body, the circulating air suction pipeline passes through a top plate of the curing chamber main body and is connected with one end of a heat exchanger arranged at the top of the curing chamber main body, and the other end of the heat exchanger is connected with the air suction inlet on the circulating fan; the vicinity of two air-out channels is equipped with the humidification pipe respectively, the equipartition has a plurality of steam orifice on the humidification pipe, two humidification pipes pass the lateral wall of curing chamber main part through the humidification connecting pipe, the humidification connecting pipe passes through humidification control valve and is connected with the steam source, top in the curing chamber main part is equipped with indoor dehumidification wind channel, the equipartition has a plurality of steam to inhale the hole on the indoor dehumidification wind channel, indoor dehumidification wind channel passes the roof of curing chamber main part through the moisture absorption branch pipe and is connected with the row's of damp fan that sets up at curing chamber main part top, heat exchanger is connected with the one end of steam conveying pipeline, the other end of steam conveying pipeline passes through steam heating control valve and is connected with the steam source.
In order to realize a circulating air supply pipeline, circulating air exhausted from air outlets of two air outlet channels at the bottom of a curing chamber uniformly blows to each part in the curing chamber, and the preferable technical scheme is that an air sweeping device is connected to the air outlet of the air outlet channel and comprises an air sweeping disc rotationally connected with the air outlet, an air outlet hole is formed in the air sweeping disc, the axial direction of the air outlet channel is in the X direction, the axial direction of the air outlet hole is in the Y direction, the axial direction of the air sweeping disc is in the Z direction, the air sweeping disc is a cylinder, the air outlet hole is a through hole arranged on the cylinder, the axial line of the air outlet hole is perpendicular to the axial line of the cylinder, the air sweeping disc is provided with a central shaft along the axial direction of the cylinder, one end or two ends of the central shaft are hinged with the bracket, the axial line of the central shaft is tangential to the wall of the air outlet channel, a pin shaft is arranged at the edge of one end of the air sweeping disc, the axial line of the pin shaft is parallel to the axial line of the air sweeping disc, the pin shaft is matched with a U-shaped opening of a U-shaped swing arm, the bottom of the U-shaped is connected with a connecting rod, the connecting rod is supported on the bracket, one end of the connecting rod is connected with a rocker through a rocker, and the eccentric wheel is connected with a driving eccentric wheel through a driving device.
In order to facilitate timely grasping and control of the temperature and the moderate degree inside the curing chamber at any time, a further preferable technical scheme is that a temperature and humidity sensor is arranged at the upper part inside the curing chamber main body and is connected with a total control cabinet arranged on the roof outside the curing chamber main body.
In order to enable the storage battery plate with the hanging piece type or lamination type curing requirement in the curing chamber to obtain a good oxidation effect, a further preferable technical scheme is that an oxygen supplementing fan is arranged on the roof outside the curing chamber main body, an air outlet of the oxygen supplementing fan is connected with an air suction bent pipe, and an oxygen supplementing valve is further arranged at the air outlet of the oxygen supplementing fan.
In order to ensure that the curing chamber can reach the set temperature and humidity, a further preferable technical scheme is that the top inside the curing chamber body is provided with a water high-pressure spray atomizer through a hanging bracket, the water high-pressure spray atomizer is connected with a high-pressure water pipe, and the high-pressure water pipe penetrates through the curing chamber body to be connected with a high-pressure water pump station arranged on the roof outside the curing chamber body.
In order to ensure that the curing chamber can reach the set temperature and humidity, a further preferable technical scheme is that auxiliary sprayers are arranged near the connection parts of the two circulating air supply pipelines and the two air outlets on the circulating fan, and the auxiliary sprayers are also connected with a high-pressure water pump station.
In order to enable the air flow in the curing chamber to flow back to the circulating air suction pipeline intensively and rapidly, and simultaneously, in order to enable the air flow to flow through the storage battery plate with hanging sheet type or lamination type curing requirements, the preferred technical scheme is that the top of the curing chamber main body is provided with the circulating air suction pipeline, the circulating air suction pipeline is arranged in the middle of the top and is arranged in the front-back direction, and air suction holes are uniformly distributed on the bottom surface and two sides of the circulating air suction pipeline.
In order to enable the wet air flow in the curing chamber to flow back into the moisture discharging pipeline intensively and rapidly, and meanwhile, in order to enable the wet air flow to flow through the storage battery plate with the hanging sheet type or lamination type curing requirement, the further preferred technical scheme is that two sides of the circulating air suction pipeline are provided with moisture discharging air channels which are arranged in parallel with the circulating air suction pipeline, one end of each moisture discharging air channel is connected with an outer roof moisture discharging fan, and a plurality of air suction holes are uniformly distributed on the bottom surface and two sides of each moisture discharging air channel.
In order to be convenient for hold the battery plate of hanging piece formula or lamination formula solidification demand, in order to make the curing chamber have firm structure simultaneously, can bear certain internal pressure, the processing preparation and the use of curing chamber of being convenient for, further preferred technical scheme still, curing chamber main part becomes the cuboid, the door sets up in the one side of cuboid minor face, the steam source sets up the opposite side at the cuboid minor face, the door sets up in both sides or sets up front and back door, the steam source sets up in opposite side position.
In order to be convenient for hold the battery board of hanging piece formula or lamination formula solidification demand, in order to make the curing chamber have firm structure simultaneously, can bear certain internal pressure, and have heat retaining efficiency, the processing preparation and the use of curing chamber of being convenient for, further preferred technical scheme still, curing chamber main part is steel frame construction all around and the top, is equipped with the module at the interior both sides of steel frame and assembles the room body, and the double-sided complex 304 corrosion resistant plate of interior wallboard and side fascia, interior polyurethane heat preservation sandwich layer roof, the packing has insulation material between interior wallboard, side fascia and steel frame.
In order to be convenient for hold the storage battery plate of hanging piece formula or lamination formula solidification demand, in order to circulate the control of wind speed amount of wind, oxygenating volume, moisture removal volume, temperature, humidity simultaneously, further technique still has individualized control programming, and PLC, touch-sensitive screen, electron, electrical apparatus, electricity etc. constitute automatic control cabinet.
The invention has the advantages and beneficial effects that: the whole curing chamber can also be of a brick-concrete structure, can be newly built or can be reconstructed by an old house, is low in cost, and is easy to absorb heat and moisture and release heat and moisture, so that the stability and consistency of indoor temperature and humidity are ensured. The curing chamber is controlled by a computer, so that the whole curing process can be automatically and accurately controlled. The upper air suction and lower air discharge, the adoption of a single air suction and double air discharge circulation system, the same air flow sucked by each air suction inlet and the same air flow blown out by each air discharge outlet ensure the consistency of the temperature and the humidity of each indoor part. And the air sweeping device is welded in the air outlet, so that the blown air and the wall surface can be uniformly swept, all corners in the curing chamber can be blown, and the consistency of the temperature and the humidity in the curing chamber is ensured. The top of the curing chamber is provided with a circulating air suction pipeline and a dehumidifying pipeline, so that condensed water can be sucked away by the circulating air suction pipeline and the dehumidifying pipeline and does not directly fall on the polar plate. The humidifying device can be adjusted and used according to the needs in the curing chamber, so that the temperature and humidity in the chamber can be conveniently controlled, and the quality of polar plate curing is ensured.
Drawings
FIG. 1 is a schematic cross-sectional view of a main body air circulation structure of a high-temperature curing chamber of a battery plate according to the present invention;
FIG. 2 is a cross-sectional view A-A of FIG. 1;
FIG. 3 is one of the B-B cross-sectional views of FIG. 1;
FIG. 4 is a second cross-sectional view of B-B of FIG. 1;
FIG. 5 is a third cross-sectional view of B-B of FIG. 1;
FIG. 6 is a fourth cross-sectional view of B-B of FIG. 1;
FIG. 7 is a schematic cross-sectional view of the main body moisture removal cycle structure of the high temperature curing chamber of the battery plate of the present invention;
FIG. 8 is a C-C cross-sectional view of FIG. 7;
FIG. 9 is a D-D sectional view of FIG. 7;
FIG. 10 is a schematic view of a sweeper mounted on the bottom air outlet duct of the curing chamber;
FIG. 11 is a sectional E-E view of FIG. 10;
FIG. 12 is an enlarged partial view of portion F of FIG. 11;
FIG. 13 is a three position state diagram of the air outlet of FIG. 12
Fig. 14 is a G-direction diagram of fig. 10.
In the figure: 1. a curing chamber body; 2. a door; 3. a circulating air supply pipeline; 4. an air outlet channel; 5. an air outlet; 6. a circulating air suction pipeline; 7. an air suction port; 8. a circulating fan; 9. an induced draft elbow; 10. a heat exchanger; 11. a humidifying pipe; 12. steam jet holes; 13. a humidifying connecting pipe; 14. a humidification control valve; 15. a steam source; 16. a moisture removal air duct; 17. a steam suction hole; 18. moisture absorption branch pipelines; 18.1, a dehumidifying valve; 19. a moisture removal fan; 20. a steam delivery conduit; 21. a steam heating control valve; 22. a wind sweeping device; 23. a wind sweeping disc; 24. an air outlet hole; 25. a central shaft; 26. a bracket; 27. a pin shaft; 28. u-shaped swing arms; 29. a connecting rod; 30. a rocker; 31. an eccentric wheel; 32. a wind sweeper driving motor; 33. a temperature and humidity sensor; 34. a main control cabinet; 35. an oxygen supplementing fan; 36. an oxygen supplementing valve; 37. high-pressure water spray atomizer; 38. a high pressure water pipe; 39. a high-pressure water pump station; 40. an auxiliary sprayer; ∈h, direction of air flow.
Detailed Description
The following describes the embodiments of the present invention further with reference to the drawings and examples. The following examples are only for more clearly illustrating the technical aspects of the present invention, and are not intended to limit the scope of the present invention.
As shown in fig. 1 to 9, the invention is a high-temperature curing chamber of a storage battery plate, the curing chamber comprises a curing chamber main body 1, a door 2 is arranged at one side of the curing chamber main body 1, two circulating air supply pipelines 3 from top to bottom are arranged at two sides of the inner wall of the curing chamber main body 1, one ends of the two circulating air supply pipelines 3 are connected with two air outlet channels 4 arranged at the bottom of the inner wall of the curing chamber main body 1, the two air outlet channels 4 are respectively and vertically connected with the two circulating air supply pipelines 3, a plurality of air outlets 5 are uniformly distributed on the pipe wall of the air outlet channels 4, a circulating air suction pipeline 6 is arranged at the top of the inner wall of the curing chamber main body 1, a plurality of air suction inlets 7 are uniformly distributed on the pipe wall of the circulating air suction pipeline 6, the other ends of the two circulating air supply pipelines 3 respectively penetrate through a top plate of the curing chamber main body 1 and are connected with two air outlets arranged on a circulating fan 8 arranged on the top outside the curing chamber main body 1, and the circulating air suction pipeline 6 penetrates through a top plate of the curing chamber main body 1 and is connected with one end of a heat exchanger 10 arranged at the top of the curing chamber main body 1, and the other end of the heat exchanger 10 is connected with the air suction inlet on the circulating fan 8; the vicinity of two air-out channels 4 is equipped with humidification pipe 11 respectively, a plurality of steam jet orifice 12 has been equipartition on the humidification pipe 11, two humidification pipes 11 pass the lateral wall of curing chamber main part 1 through humidification connecting pipe 13, humidification connecting pipe 13 passes through humidification control valve 14 and is connected with steam source 15, top in curing chamber main part 1 is equipped with indoor moisture removal wind channel 16, equipartition has a plurality of steam suction orifice 17 on indoor moisture removal wind channel 16, indoor moisture removal wind channel 16 passes the roof of curing chamber main part 1 through moisture absorption branch pipeline 18 and is connected with the moisture removal fan 19 that sets up at curing chamber main part 1 top through moisture removal valve 18.1, heat exchanger 10 is connected with one end of steam delivery pipeline 20, the other end of steam delivery pipeline 20 passes through steam heating control valve 21 and is connected with steam source 15.
As shown in fig. 10 to 14, in order to realize the circulating air supply pipeline 3, circulating air discharged from the air outlets 5 of the two air outlet channels 4 at the bottom of the curing chamber main body 1 is uniformly blown to each part in the curing chamber, the preferred embodiment of the invention is that the air outlet 5 of the air outlet channel 4 is connected with a wind sweeping device 22, the wind sweeping device 22 comprises a wind sweeping disc 23 rotationally connected with the air outlet 5, the wind sweeping disc 23 is provided with an air outlet 24, the axial direction of the air outlet channel 4 is set to be in the X direction, the axial direction of the air outlet 24 is in the Y direction, the axial direction of the wind sweeping disc 23 is in the Z direction, the wind sweeping disc 23 is in a cylinder, the air outlet 24 is a through hole arranged on the cylinder, the axial direction of the air outlet 24 is perpendicular to the axial line of the cylinder, the wind sweeping disc 23 is provided with a central shaft 25 along the axial direction of the cylinder, one end or both ends of the central shaft 25 are hinged with a bracket 26, the axial line of the central shaft 25 is tangential to the wall of the air outlet channel 4, the edge of one end of the wind sweeping disc 23 is provided with a pin 27, the axial line of the pin 27 is connected with a rocker arm 29 in parallel to the axial line of the wind sweeping device 23, the axial line 27 is parallel to the axial line 27 of the rocker arm 29, the rocker arm 29 is connected with the rocker arm 29, the rocker arm is connected with the rocker arm 30, and the rocker arm is connected with the rocker arm 30.
As shown in fig. 1 to 9, in order to facilitate timely grasping and control of the temperature and the degree of moderation inside the curing chamber body 1 at any time, a further preferred embodiment of the present invention is that a temperature and humidity sensor 33 is provided at the upper part inside the curing chamber body 1, and the temperature and humidity sensor 33 is connected to a total control cabinet 34 provided on the roof outside the curing chamber body 1.
As shown in fig. 1 to 9, in order to obtain a good oxidation effect for the battery plate with hanging plate type or lamination type curing requirement in the curing chamber main body 1, a further preferred embodiment of the invention is that an oxygen supplementing fan 35 is arranged on the roof outside the curing chamber main body 1, an air outlet of the oxygen supplementing fan 35 is connected with an air suction bent pipe 9, and an oxygen supplementing valve 36 is further arranged at the air outlet of the oxygen supplementing fan 35.
In order to ensure that the curing chamber body can reach a predetermined temperature and humidity as shown in fig. 1 to 9, a further preferred embodiment of the present invention is provided with a water high-pressure spray atomizer 37 at the top of the inside of the curing chamber body 1 via a hanger, the water high-pressure spray atomizer 37 being connected to a high-pressure water pipe 38, the high-pressure water pipe 38 being connected to a high-pressure water pump station 39 provided on the outside roof of the curing chamber body 1 through the curing chamber body 1.
As shown in fig. 1 to 9, in order to ensure that the curing chamber body can reach a predetermined temperature and humidity, a further preferred embodiment of the present invention is provided with an auxiliary shower 40 in the vicinity of the connection between the two circulation air supply ducts 3 and the two air outlets of the circulation fan 8, and the auxiliary shower 40 is also connected to the high-pressure water pump station 39.
As shown in fig. 1 to 9, in order to enable the air flow in the curing chamber main body to flow back into the circulating air suction pipeline 6 intensively and rapidly, and also to enable the air flow to flow through the battery plate with hanging sheet type or lamination type curing requirements, the preferred embodiment of the invention is also that the top of the curing chamber main body 1 is provided with one circulating air suction pipeline 6, one circulating air suction pipeline 6 is arranged in the middle of the top and is arranged in the front-back direction, and air suction holes 7 are uniformly distributed on the bottom surface and two sides of the circulating air suction pipeline 6.
As shown in fig. 1 to 9, in order to enable the wet air flow in the curing chamber main body 1 to flow back into the moisture discharging pipeline 16 intensively and rapidly, and simultaneously, to enable the wet air flow to flow through the storage battery plate with hanging sheet type or lamination type curing requirements, a further preferred embodiment of the invention is that two sides of the circulating air suction pipeline 6 are provided with moisture discharging air channels 16 which are arranged in parallel with the circulating air suction pipeline, one end of each moisture discharging air channel is connected with an external roof moisture discharging fan, and a plurality of air suction holes are uniformly distributed on the bottom surface and two sides of each moisture discharging air channel.
As shown in fig. 1 to 9, in order to facilitate the accommodation of the battery plate required for the hanging plate type or lamination type curing, and in order to make the curing chamber have a firm structure and can bear a certain internal pressure, and facilitate the processing, manufacturing and use of the curing chamber, a further preferred embodiment of the present invention is that the main body 1 of the curing chamber is in a cuboid shape, the door 2 is arranged at one side of the short side of the cuboid, the steam source 15 is arranged at the other side of the short side of the cuboid, the door 2 is arranged at two sides or the front and rear doors 2 are arranged, and the steam source 15 is arranged at the other side.
As shown in fig. 1 to 9, in order to accommodate the storage battery plate with hanging plate type or lamination type curing requirement conveniently, and simultaneously in order to make the curing chamber main body have a firm structure, can bear certain internal pressure, has the effect of heat preservation, and is convenient for processing, manufacturing and using the curing chamber, the invention further provides a further preferred embodiment, the periphery and the top of the curing chamber main body 1 are of a steel frame structure, two sides of the steel frame are respectively provided with an inner wallboard and an outer wallboard, and heat preservation materials are filled among the inner wallboard, the outer wallboard and the steel frame.
The inner wall and/or the outer wall of the curing chamber main body 1 can be made of 304 stainless steel, and the heat insulation material filled between the steel frames can be made of sandwich polyurethane. The steel structure is adopted to strengthen the frame, and the frame is heat-preserving, moisture-preserving, pressure-maintaining and durable.
The curing chamber main body 1 can also be a reinforced concrete structure house, and the curing chamber main body is firm in structure, heat-preserving, moisture-preserving and pressure-maintaining and durable.
The room door 2 on the curing room main body 1 can adopt an automatic lifting door, a lifting door main frame structure, a mechanical transmission and control system and is convenient to produce and operate. Stainless steel plates on two sides of the lifting door, sandwich polyurethane, sealing mechanisms, heat preservation, moisture preservation and pressure maintaining.
The invention relates to a working principle and a working process of a high-temperature curing chamber of a storage battery plate, wherein the working principle comprises the following steps:
the invention relates to a circulating air system in a high-temperature curing chamber 1 of a storage battery plate, which is characterized in that hot air is discharged through two air outlets of a circulating fan 8, the hot air is conveyed into an air outlet channel 4 arranged below the high-temperature curing chamber 1 through a circulating air supply pipeline 3, a plurality of air outlets 5 are uniformly distributed on the pipe wall of the air outlet channel 4, an air sweeper 22 is arranged on the air outlet 5, and the air sweeper 22 can circularly discharge the hot air discharged from the air outlet 5 from left to right and from right to left, so that the hot air discharged from the air outlet blows every corner in the curing chamber. Because the air outlet channel 4 is arranged below the high-temperature curing chamber 1, and the hot air can move upwards and downwards, the circulating air suction pipeline 6 is arranged above the high-temperature curing chamber 1, a plurality of air suction inlets 7 are uniformly distributed on the circulating air suction pipeline 6, the circulating air suction pipeline 6 passes through the top of the high-temperature curing chamber 1 through an air suction bent pipe 9 to be connected with the air inlet of the heat exchanger 10, and the air outlet of the heat exchanger 10 is connected with the air inlet of the circulating fan 8, so that the air flow circulation in the high-temperature curing chamber 1 can be completed. Wherein the heat exchanger 10 is connected to the steam source 15 via a steam heating control valve 21 via a steam delivery pipe 20 for heating the air circulating through heat exchange. A humidifying pipe 11 is arranged below the high-temperature curing chamber 1, steam spray holes are uniformly distributed on the humidifying pipe 11, and the humidifying pipe 11 is connected with a steam source 15 through a humidifying control valve 14 by a humidifying connecting pipe 13. A moisture discharging air duct 16 is arranged on the upper surface in the high temperature curing chamber 1, a steam suction hole 17 is arranged on the pipe wall of the moisture discharging air duct 16, the moisture discharging air duct 16 passes through the top plate of the curing chamber main body 1 through a moisture absorbing branch pipe 18, and is connected with a moisture discharging fan 19 arranged at the top of the curing chamber main body 1 through a moisture discharging valve 18.1. Thereby, the humidification and dehumidification process of the high-temperature hot steam in the curing chamber 1 by the passing steam can be completed. In order to conveniently regulate and control the temperature and humidity 33 in the curing chamber main body 1, a temperature and humidity sensor 33 connected with a total control cabinet 34 is further arranged in the curing chamber main body 1, the temperature and humidity in the curing chamber main body 1 can be monitored through the temperature and humidity sensor 33, the detection result is transmitted to the total control cabinet 34, and the working states of the circulating fan 8, the moisture exhausting fan 19, the moisture exhausting valve 18.1, the moisture exhausting valve 14 and the steam heating valve 21 are regulated and controlled through the total control cabinet 34. In order to conveniently regulate and control the temperature and humidity 33 in the curing chamber main body 1, a high-pressure water spray atomizer 37 connected with a high-pressure water pump station 39 and an auxiliary sprayer 40 arranged near the connection part of the two circulating air supply pipelines 3 and the two air outlets on the circulating fan 8 are also arranged in the curing chamber main body 1. In order to facilitate the oxidation process of the storage battery plate, an oxygen supplementing machine 35 is further connected to the air suction bent pipe 9, the oxygen supplementing machine 35 is connected with the air suction bent pipe 9 through an oxygen supplementing valve 36, and the oxygen supplementing valve 36 is connected with the main control cabinet 34. The air cleaner 22 of the present invention is configured to reciprocally change the direction of the blown air from the air outlet 5 at a predetermined angle (90 degrees). The wind sweeping device 22 is characterized in that a wind sweeping disc 23 rotationally connected with an air outlet 5 is arranged on the wind sweeping disc 23, an air outlet 24 is formed in the wind sweeping disc 23, the axial direction of an air outlet channel 4 is the X direction, the axial direction of the air outlet 24 is the Y direction, the axial direction of the wind sweeping disc 23 is the Z direction, the wind sweeping disc 23 is a cylinder, the air outlet 24 is a through hole formed in the cylinder, the axis of the air outlet 24 is perpendicular to the axis of the cylinder, a central shaft 25 is arranged on the wind sweeping disc 23 along the axial direction of the cylinder, one end or two ends of the central shaft are hinged with a support 26, the axis of the central shaft 25 is tangential to the pipe wall of the air outlet channel 4, a pin 27 is arranged at the edge of one end of the wind sweeping disc 23, the axis of the pin 27 is parallel to the axis of the wind sweeping disc 23, the pin 27 is matched with a U-shaped opening of a U-shaped swing arm 28, the bottom of the U-shaped swing arm 28 is connected with a connecting rod 29, one end of the connecting rod 29 is supported on the support 26, one end of the connecting rod 29 is connected with one end of the rocker 30, the other end of the rocker 30 is connected with an eccentric wheel 31, and the eccentric wheel 31 is connected with a wind sweeping motor 32 through a speed reducer. When the driving motor 32 of the wind sweeping device rotates, the eccentric wheel 31 is driven to rotate by the output shaft of the speed reducer, the eccentric wheel 31 drives the rocker 30 to move, the rocker 30 drives the connecting rod 29 to reciprocate, and the U-shaped swing arm 28 of the connecting rod 29 drives the pin shaft 27 arranged on the wind sweeping disc 23 to swing around the central shaft 25, so that the wind outlet direction of the wind outlet hole 24 is continuously changed to form wind outlet movement of wind sweeping.
The foregoing is merely a preferred embodiment of the present invention, and it should be noted that it will be apparent to those skilled in the art that several modifications and variations can be made without departing from the technical principle of the present invention, and these modifications and variations should also be regarded as the scope of the invention.
Claims (1)
1. The high-temperature curing chamber is characterized by comprising a curing chamber main body, wherein a door is arranged on one side of the curing chamber main body, circulating air supply pipelines from top to bottom are arranged on two sides of the inner wall of the curing chamber main body, one end of each circulating air supply pipeline is connected with two air outlet channels arranged at the bottom of the inner wall of the curing chamber main body, the two air outlet channels are respectively and vertically connected with the two circulating air supply pipelines, a plurality of air outlets are uniformly distributed on the pipe wall of each air outlet channel, an air sweeper is connected to the air outlet of each air outlet channel, the air sweeper comprises an air sweeping disc rotationally connected with the air outlet, an air outlet hole is formed in the air sweeping disc, a circulating air suction pipeline is arranged at the top of the inner wall of the curing chamber main body, a plurality of air suction ports are uniformly distributed on the pipe wall of each circulating air suction pipeline, a moisture exhaust pipeline is arranged on two sides of each circulating air suction pipeline in parallel with the circulating air suction pipeline, one end of each moisture exhaust pipeline is connected with a moisture exhaust fan at the outer roof, a plurality of air suction holes are uniformly distributed on the bottom surface and two sides of each moisture exhaust pipeline, the other ends of the two circulating air supply pipelines respectively pass through the curing chamber main body and are connected with the circulating air blower arranged at the outer roof of the curing chamber through the top of the curing chamber main body, and the circulating air exchanger is connected with the air suction pipe through the air exchanger at the other end of the top of the curing chamber through the circulating air exchanger is arranged at the top of the top; the humidifying pipes are respectively provided with a plurality of steam spray holes, the two humidifying pipes penetrate through the side wall of the curing chamber main body through humidifying connecting pipes, the humidifying connecting pipes are connected with a steam source through humidifying control valves, an indoor moisture-discharging air duct is arranged at the top in the curing chamber main body, a plurality of steam suction holes are uniformly distributed on the indoor moisture-discharging air duct, the indoor moisture-discharging air duct penetrates through the top plate of the curing chamber main body through a moisture-absorbing branch pipeline to be connected with a moisture-discharging fan arranged at the top of the curing chamber main body, the heat exchanger is connected with one end of a steam conveying pipeline, and the other end of the steam conveying pipeline is connected with the steam source through a steam heating control valve;
the axial direction of the air outlet channel is X direction, the axial direction of the air outlet hole is Y direction, the axial direction of the air sweeping disc is Z direction, the air sweeping disc is a cylinder, the air outlet hole is a through hole arranged on the cylinder, the axial line of the air outlet hole is perpendicular to the axial line of the cylinder, the air sweeping disc is provided with a central shaft along the axial direction of the cylinder, one end or two ends of the central shaft are hinged with a bracket, the axial line of the central shaft is tangential to the pipe wall of the air outlet channel, a pin roll is arranged at the edge of one end of the air sweeping disc, the axial line of the pin roll is parallel to the axial line of the air sweeping disc, the pin roll is matched with a U-shaped opening of a U-shaped swing arm, the bottom of the U-shaped swing arm is connected with a connecting rod, the connecting rod is supported on the bracket, one end of the connecting rod is connected with one end of the rocker, the other end of the rocker is connected with an eccentric wheel, and the eccentric wheel is connected with a driving motor of the air sweeping device through a speed reducer;
a temperature and humidity sensor is arranged at the upper part in the curing chamber main body and is connected with a total control cabinet arranged on the roof outside the curing chamber main body;
an oxygen supplementing fan is arranged on the roof outside the curing chamber main body, an air outlet of the oxygen supplementing fan is connected with an air suction bent pipe, and an oxygen supplementing valve is further arranged at the air outlet of the oxygen supplementing fan;
the top of the inside of the curing chamber main body is provided with a water high-pressure spray atomizer through a hanging bracket, the water high-pressure spray atomizer is connected with a high-pressure water pipe, and the high-pressure water pipe penetrates through the curing chamber main body and is connected with a high-pressure water pump station arranged on the roof outside the curing chamber main body;
an auxiliary sprayer is arranged near the connection part of the two circulating air supply pipelines and the two air outlets on the circulating fan, and the auxiliary sprayer is also connected with a high-pressure water pump station;
the top of the curing chamber main body is provided with a circulating air suction pipeline, the circulating air suction pipeline is arranged in the middle of the top and is arranged in the front-back direction, and air suction holes are uniformly distributed on the bottom surface and two sides of the circulating air suction pipeline;
the curing chamber main body is a cuboid, the door is arranged on one side of a short side of the cuboid, the steam source is arranged on the other side of the short side of the cuboid, the door is arranged on two sides or is provided with front and rear doors, and the steam source is arranged on the other side;
the periphery and the top of the curing chamber main body are of steel frame structures, the inner two sides of the steel frame are provided with modular assembled house bodies, and 304 stainless steel plates and an inner polyurethane heat-insulating sandwich layer wall top plate are composited on the two sides.
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| CN201811168323.6A CN109309196B (en) | 2018-10-08 | 2018-10-08 | High-temperature curing chamber for storage battery plate |
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| CN201811168323.6A CN109309196B (en) | 2018-10-08 | 2018-10-08 | High-temperature curing chamber for storage battery plate |
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| CN109309196B true CN109309196B (en) | 2024-03-01 |
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Cited By (1)
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| WO2025215490A1 (en) * | 2024-04-12 | 2025-10-16 | Pinco Sa | Plant and method of curing electrodes for lead-acid accumulators |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112310349B (en) * | 2020-11-02 | 2024-12-27 | 江西南鹰电源科技有限公司 | A special high temperature, high humidity and high pressure curing chamber |
| CN116314633A (en) * | 2023-03-03 | 2023-06-23 | 唐山风帆宏文蓄电池有限公司 | Lead-acid storage battery green plate curing equipment and process |
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