CN217317589U

CN217317589U - Multi-station deburring machine

Info

Publication number: CN217317589U
Application number: CN202221310803.3U
Authority: CN
Inventors: 蔡巧莉
Original assignee: Shenzhen Jiali Grinding Equipment Co ltd
Current assignee: Shenzhen Jiali Grinding Equipment Co ltd
Priority date: 2022-05-25
Filing date: 2022-05-25
Publication date: 2022-08-30
Anticipated expiration: 2032-05-25

Abstract

The utility model discloses a multistation burr-grinding machine, this multistation burr-grinding machine includes: the device comprises a rack, a rotary workbench, a driving mechanism, a profiling movement mechanism and a plurality of spray guns, wherein the rotary workbench, the driving mechanism, the profiling movement mechanism and the spray guns are arranged in the rack; a product clamping and disassembling area, a spraying waiting area, a spraying working area and a cleaning area are sequentially arranged on the rotary workbench along the deburring procedure at 90 degrees, and at least two jigs for placing products to be deburred are respectively arranged on the rotary workbench in the product clamping and disassembling area, the spraying waiting area, the spraying working area and the cleaning area; the plurality of spray guns are connected with the profiling movement mechanism and face towards the products on the injection work area jig, and the profiling movement mechanism is used for driving the plurality of spray guns to move according to the shapes of the products and/or the burr distribution areas on the products, and removing burrs on the products at fixed points and fixed times according to preset running speeds and tracks. The utility model discloses simple structure, it is multiple functional, can realize accurate injection function, reach high efficiency, environmental protection, stable deburring effect.

Description

Multi-station deburring machine

Technical Field

The utility model relates to a technical field is got rid of to the burr, in particular to multistation burr-grinding machine.

Background

At present, the sand blasting equipment on the market mainly comprises a plurality of modes of automatic transportation injection deburring, rotary automatic injection deburring and manual operation, a fixed transportation advancing mode and speed are usually adopted, when a product passes through an injection machining area, the surface of the whole product is injected, the whole product is uniformly machined in places with or without burrs, the machining time is long, fixed-point positioning injection cannot be achieved in the burr serious area, and the burrs cannot be removed cleanly.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a multistation burr-grinding machine aims at promoting burring quality and production efficiency.

In order to achieve the above object, the utility model provides a multistation burr-grinding machine, multistation burr-grinding machine includes: the device comprises a rack, a rotary workbench arranged in the rack, a driving mechanism for driving the rotary workbench to rotate, a profiling movement mechanism and a plurality of spray guns, wherein the driving mechanism is used for driving the rotary workbench to rotate;

a product clamping and disassembling area, a spraying waiting area, a spraying working area and a cleaning area are sequentially arranged on the rotary workbench at 90 degrees along the deburring process, and at least two jigs for placing products to be deburred are respectively arranged on the rotary workbench in the product clamping and disassembling area, the spraying waiting area, the spraying working area and the cleaning area;

the plurality of spray guns are connected with the profiling movement mechanism and face towards the products on the spray working area jig, and the profiling movement mechanism is used for driving the plurality of spray guns to move according to the shapes of the products and/or burr distribution areas on the products so as to remove burrs on the products at fixed points and at fixed points according to preset running speed and track.

The utility model discloses a further technical scheme is, profile modeling motion including set up in X axle motion module in the frame, set up in Y axle motion module on the X axle motion module, a plurality of spray guns set up in the front end of Y axle motion module.

The utility model discloses a further technical scheme is, a plurality of spray guns are two sets of, and every group includes four spray guns, two sets of spray guns set up from top to bottom in the front end of Y axle motion module, wherein, a set of spray gun that is located the top is towards the top surface of product, a set of spray gun that is located the below is towards the bottom surface of product.

The utility model discloses a further technical scheme is, swivel work head includes the carousel, actuating mechanism is including being used for the drive carousel pivoted graduated disk.

The utility model discloses a further technical scheme is, on the carousel in product clamping with dismantle the district, spray the waiting area, spray the workspace and clear up the district set up in be used for the drive on the carousel tool pivoted four drive unit of group.

The utility model discloses a further technical scheme is, drive unit including rotate set up in two first synchronizing wheel of carousel bottom, respectively with the pivot that two first synchronizing wheel are connected and around locating first synchronous area on the two first synchronizing wheels, press and locate pinch roller on the first synchronous area, the tool sets up respectively in the top of the pivot that corresponds.

The utility model discloses a further technical scheme is, actuating mechanism still including set up in servo motor in the frame, center on a plurality of second synchronizing wheels that the carousel evenly set up, around locating second hold-in range on the second synchronizing wheel, be located spray the power clutch mechanism that the workspace set up, wherein, the second hold-in range with be located the product clamping with dismantle the district, spray the pinch roller interval arrangement of waiting for district, clearance district, power clutch mechanism with the second hold-in range contacts.

The utility model discloses a further technical scheme is, the multistation burr-grinding machine still including set up in controller in the frame.

The utility model discloses a further technical scheme is, multistation burr-grinding machine is still including the manipulator that is used for the clamping or dismantles the product.

The utility model discloses multistation burr-grinding machine's beneficial effect is: the utility model discloses simple structure, it is multiple functional, adopt automatic program control, realize profile modeling, fixed point location, speed adjustable local injection function, can be according to the actual conditions of product, adjust the functioning speed of the relative spray gun of product in a flexible way to realize accurate injection function, reach high-efficient, environmental protection, stable deburring effect.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the structures shown in the drawings without creative efforts.

FIG. 1 is a schematic view of the overall structure of the multi-station deburring machine of the present invention;

FIG. 2 is a top view of the multi-station deburring machine of the present invention;

FIG. 3 is an assembly schematic diagram of the profiling movement mechanism and the rotary worktable of the multi-station deburring machine of the utility model;

fig. 4 is a schematic structural view of the rotary table.

The reference numbers illustrate:

a frame 1; a rotary table 2; a profiling movement mechanism 3; a spray gun 4; a product clamping and dismounting area 5; an ejection waiting area 6; a spray work area 7; a cleaning zone 8; a jig 9; a controller 10; an X-axis motion module 11; a Y-axis motion module 12; a mounting bracket 13; a turntable 14; an index plate 15; a first synchronizing wheel 16; a first synchronization belt 17; a pinch roller 18; a servo motor 19; a second synchronizing wheel 20; a second timing belt 21; and a power clutch mechanism 22.

The objects, features and advantages of the present invention will be further described with reference to the accompanying drawings.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.

Referring to fig. 1 to 4, the present invention provides a multi-station deburring machine, which comprises a frame 1, a rotary table 2 disposed in the frame 1, a driving mechanism for driving the rotary table 2, a profiling mechanism 3, and a plurality of spray guns 4.

Be 90 degrees along the burring process in proper order on swivel work head 2 and arranged the product clamping and dismantle district 5, spray waiting area 6, spray workspace 7 and clearance district 8, swivel work head 2 go up in the product clamping with dismantle district 5, spray waiting area 6, spray workspace 7 and clearance district 8 are provided with at least two jigs 9 that are used for placing the product of treating the burring respectively.

In this embodiment, the product can be clamped or disassembled in the product clamping and disassembling area 5 manually or by a manipulator; the injection waiting area 6 is a buffer area, and clamped products wait in the injection working area 7 in the buffer area; the spraying working area 7 is a spraying processing area, the spraying guns 4 can be arranged above and below the product in the spraying working area 7 at the same time, the upper surface and the lower surface of the product are sprayed at the same time, so that the deburring efficiency and the deburring effect are improved, and the pressure of the spraying guns 4 can be independently adjusted; and in the cleaning area, compressed air is utilized to clean sand grains on the surface of the product, so that the cleanliness of the product after the product is discharged from the equipment is ensured.

The plurality of spray guns 4 are connected with the profiling movement mechanism 3 and face the products on the jig 9 of the injection working area 7, the profiling movement mechanism 3 is used for driving the plurality of spray guns 4 to move according to the shapes of the products and/or burr distribution areas on the products so as to remove burrs on the products at fixed points and at fixed time according to preset running speed and track.

In this embodiment, the multi-station deburring machine includes a controller 10 for controlling the movement of the rotary table 2 and the profiling movement mechanism 3, the controller 10 stores a deburring program according to the shape of the product and/or the burr distribution area on the product, and when the machine is started, the controller 10 controls the profiling movement mechanism 3 to drive the plurality of spray guns 4 to move according to the shape of the product and/or the burr distribution area on the product, so as to remove burrs on the product at fixed points and fixed times according to a preset operation speed and a preset track, thereby realizing an accurate spraying function according to actual conditions, and achieving the effects of removing burrs efficiently, environmentally and stably.

For example, the four corners of the product are serious burr areas, the areas between the four corners are slight burr areas, when deburring is performed, the profiling movement mechanism 3 drives the spray gun 4 to run at the four corner areas at a slow speed to remove burrs at the four corners for a long time, and then the spray gun runs at a fast speed to rapidly perform deburring processing on the product when running to the slight burr areas according to a preset running track.

Further, in this embodiment, the profiling mechanism 3 includes an X-axis movement module 11 disposed on the rack 1, and a Y-axis movement module 12 disposed on the X-axis movement module 11, and the plurality of spray guns 4 are disposed at a front end of the Y-axis movement module 12.

The X-axis motion module 11 and the Y-axis motion module 12 may adopt standardized modules on the market, program compiling, and numerical control, and may adjust the walking route and the speed of the traveling speed according to the shape of the product and/or the distribution of burrs.

In this embodiment, the plurality of spray guns 4 are two sets, each set includes four spray guns 4, and the two sets of spray guns 4 are arranged at the front end of the Y-axis movement module 12 from top to bottom, wherein, a set of spray guns 4 located above faces the top surface of the product, and a set of spray guns 4 located below faces the bottom surface of the product.

Specifically, in the present embodiment, two mounting brackets 13 are disposed up and down at the front end of the Y-axis movement module 12, and the two sets of spray guns 4 are respectively mounted on the corresponding mounting brackets 13. This embodiment is through setting up two sets of spray guns 4, and one of them group is towards the top surface of product, and the bottom surface of product is carried out burring simultaneously to the top surface and the bottom surface of product to the further deburring efficiency that has promoted.

Further, in the present embodiment, the rotary table 2 includes a rotary table 14, and the driving mechanism includes an index plate 15 for driving the rotary table 14 to rotate.

The index plate 15 is a machine tool accessory which enables the rotary plate 14 to rotate, index and position, the index plate 15 is adopted in the embodiment, products in the product clamping and disassembling area 5 can be enabled to be transferred into the spraying waiting area 6, meanwhile, the products in the original spraying waiting area 6 rotate to the spraying working area 7 for deburring, the products in the original spraying working area 7 with burrs removed rotate to the cleaning area for cleaning, the products in the original cleaning area rotate to the product clamping and disassembling area 5, the cleaned products are disassembled through manpower or a mechanical arm, and the products to be deburred are re-clamped.

Further, in this embodiment, four sets of driving units are disposed on the turntable 14 in the product clamping and disassembling area 5, the spraying waiting area 6, the spraying working area 7 and the cleaning area 8, and are used for driving the jigs 9 to rotate.

It is worth proposing that in this embodiment, the jigs 9 located in the product clamping and detaching area 5, the injection waiting area 6 and the cleaning area do not need to be rotated, and only the jig 9 located in the injection working area 7 needs the driving unit to provide power to drive the rotation thereof, so as to drive the product to rotate, so as to cooperate with the spray gun 4 to remove burrs on the product, and further improve the working efficiency.

Specifically, in this embodiment, the driving unit includes two first synchronizing wheels 16 rotatably disposed at the bottom of the turntable 14, a rotating shaft respectively connected to the two first synchronizing wheels 16, a first synchronizing belt 17 wound around the two first synchronizing wheels 16, and a pressing wheel 18 pressed on the first synchronizing belt 17, and the jigs 9 are respectively disposed at the tops of the corresponding rotating shafts.

Actuating mechanism still including set up in servo motor 19 in the frame 1, center on a plurality of second synchronizing wheels 20 that the carousel 14 evenly set up, around locating second hold-in range 21 on the second synchronizing wheel 20, be located the power clutch mechanism 22 that sprays the workspace 7 setting, wherein, second hold-in range 21 with be located the product clamping is arranged with the pinch roller 18 interval of dismantling district 5, spraying waiting area 6, clearance district 8, power clutch mechanism 22 with second hold-in range 21 contacts.

In this embodiment, the second synchronous belt 21 is arranged at intervals with the press wheels 18 located in the product clamping and disassembling area 5, the injection waiting area 6 and the cleaning area 8, when the servo motor 19 drives the second synchronizing wheels 20 to move, the first synchronizing belt 17 and the synchronizing wheels in the product clamping and disassembling area 5, the injection waiting area 6 and the cleaning area 8 are still kept in a static state, the jigs 9 of the product clamping and disassembling area 5, the injection waiting area 6 and the cleaning area 8 are locked and do not rotate, at the moment, because the clutch power clutch mechanism 22 is in contact with the second synchronous belt 21, the second synchronous belt 21 drives the first synchronous belt 17 to move under the action of friction force, and then the corresponding first synchronous belt 17 wheel and the rotating shaft rotate, so that the corresponding jig 9 is driven to rotate, and burrs on the product are removed by matching with the spray gun 4.

Further, in this embodiment, the multi-station deburring machine further includes a controller 10 disposed on the machine frame 1, and the controller 10 is respectively connected with the profiling mechanism 3, the servo motor 19 and the index plate 15 to control the work of each component of the whole multi-station deburring machine.

The above only is the preferred embodiment of the present invention, not so limiting the patent scope of the present invention, all under the concept of the present invention, the equivalent structure transformation made by the contents of the specification and the drawings is utilized, or the direct/indirect application is included in other related technical fields in the patent protection scope of the present invention.

Claims

1. The utility model provides a multistation burr-grinding machine which characterized in that, multistation burr-grinding machine includes: the device comprises a rack, a rotary workbench arranged in the rack, a driving mechanism for driving the rotary workbench to rotate, a profiling movement mechanism and a plurality of spray guns, wherein the driving mechanism is used for driving the rotary workbench to rotate;

the plurality of spray guns are connected with the profiling movement mechanism and face towards the products on the spray work area jig, and the profiling movement mechanism is used for driving the plurality of spray guns to move according to the shapes of the products and/or burr distribution areas on the products so as to remove burrs on the products at fixed points and at fixed times according to preset running speeds and tracks.

2. The multi-station deburring machine as claimed in claim 1, wherein the profiling movement mechanism comprises an X-axis movement module arranged on the rack and a Y-axis movement module arranged on the X-axis movement module, and the plurality of spray guns are arranged at the front end of the Y-axis movement module.

3. The multi-station deburring machine of claim 2, wherein the plurality of spray guns are two groups, each group comprises four spray guns, the two groups of spray guns are arranged at the front end of the Y-axis movement module in an up-and-down mode, the upper group of spray guns face the top surface of the product, and the lower group of spray guns face the bottom surface of the product.

4. A multi-station deburring machine as claimed in claim 3, wherein said rotary table comprises a turntable and said drive mechanism comprises an indexing disc for driving said turntable in rotation.

5. The multi-station deburring machine as claimed in claim 4, wherein the turntable is provided with four sets of driving units arranged on the turntable for driving the jig to rotate in the product clamping and disassembling area, the spraying waiting area, the spraying working area and the cleaning area.

6. The multi-station deburring machine as claimed in claim 5, wherein the driving unit comprises two first synchronizing wheels rotatably arranged at the bottom of the rotary table, rotating shafts respectively connected with the two first synchronizing wheels, first synchronizing belts wound on the two first synchronizing wheels, and pressing wheels pressed on the first synchronizing belts, and the jigs are respectively arranged at the tops of the corresponding rotating shafts.

7. The multi-station deburring machine according to claim 6, wherein the driving mechanism further comprises a servo motor arranged on the rack, a plurality of second synchronous wheels uniformly arranged around the rotary table, a second synchronous belt arranged around the second synchronous wheels, and a power clutch mechanism arranged in the spraying work area, wherein the second synchronous belt is arranged at intervals with press wheels arranged in the product clamping and disassembling area, the spraying waiting area and the cleaning area, and the power clutch mechanism is in contact with the second synchronous belt.

8. The multi-station deburring machine of any one of claims 1 to 7, further comprising a controller disposed on said frame.

9. The multi-station deburring machine of claim 8, further comprising a robot arm for clamping or disassembling the product.