CN217296107U

CN217296107U - Conveyer belt appearance quality on-line monitoring device

Info

Publication number: CN217296107U
Application number: CN202220379689.3U
Authority: CN
Inventors: 鞠岑; 沈庆龙; 叶家坤; 陈新杰; 王亚静; 宋婷婷
Original assignee: NINGSHUN GROUP CO Ltd
Current assignee: NINGSHUN GROUP CO Ltd
Priority date: 2022-02-24
Filing date: 2022-02-24
Publication date: 2022-08-26
Anticipated expiration: 2032-02-24

Abstract

The utility model discloses a conveyer belt appearance quality on-line monitoring device, which belongs to the technical field of conveyer belts and comprises a fixed rod, wherein the bottom of the fixed rod is fixed with a mounting seat, the top of the fixed rod is fixed with a fixed box, the inner cavity of the fixed box is provided with a rotating assembly, the top of the rotating assembly is fixed with a connecting piece, one side of the connecting piece, which is far away from the fixed rod, penetrates through the fixed box and is fixed with a fixed seat, the utility model can conveniently rotate the connecting piece through the matching of the rotating assembly, thereby adjusting the position of the whole movable frame, facilitating the movement of a camera on two sides of the fixed rod, simultaneously monitoring two production lines, improving the monitoring efficiency, facilitating the adjustment of the monitoring angle of the camera through the matching of an adjusting assembly, conveniently detecting the appearance condition of the conveyer belts at different distances on the production lines, and simultaneously facilitating the computer to amplify the pictures shot by the camera, the efficiency of the online monitoring of the appearance quality of the conveyer belt is improved.

Description

Conveyer belt appearance quality on-line monitoring device

Technical Field

The utility model relates to a conveyer belt technical field specifically is a conveyer belt appearance quality on-line monitoring device.

Background

The conveyer belt, also called conveyer belt, is a composite product of rubber, fiber and metal, or a composite product of plastic and fabric, which is used in the conveyer belt to carry and convey materials. The conveyer belt is widely applied to occasions with short conveying distance and small conveying amount in the industries of cement, coking, metallurgy, chemical industry, steel and the like.

Traditional conveyer belt production line need rely on along with line inspection personnel range estimation appearance quality, one person inspects a line, and can only observe the condition of a conveyer belt one face, another face then can not observe, when range estimation appearance quality also has negligence, cause defective products to flow to the customer, and manpower and materials cost is big, adopt electronic monitoring to carry out on-line monitoring, can improve monitoring efficiency, traditional conveyer belt appearance quality on-line monitoring device adopts fixed equipment, can't detect the multiunit production line, unable angle regulation simultaneously, cause product quality to detect not up to standard easily.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a conveyer belt appearance quality on-line monitoring device can carry out the rotation of multi-angle to the device, and hoisting device is to the efficiency of conveying belt appearance monitoring to solve the problem that proposes among the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides a conveyer belt appearance quality on-line monitoring device, includes the dead lever, the bottom of dead lever is fixed with the mount pad, the top of dead lever is fixed with fixed case, the inner chamber of fixed case is provided with rotating assembly, rotating assembly's top is fixed with the connecting piece, one side that the dead lever was kept away from to the connecting piece runs through fixed case and is fixed with the fixing base, the bottom swing joint of fixing base has the adjustable frame, the both sides of adjustable frame inner chamber all have the activity box through loose axle swing joint, the front of activity box runs through the adjustable frame and extends forward, the inner chamber of adjustable frame is provided with adjusting part, adjusting part and the back swing joint of activity box, the positive both sides of activity box all inlay and are equipped with the camera.

Preferably, the rotating assembly comprises a groove, the groove is formed in an inner cavity of the fixed box, a rotary table is movably connected to the inner cavity of the groove, the rotary table is fixed to the bottom of the connecting piece, a fixed column is fixed to the center of the bottom of the rotary table, a first gear is fixed to the bottom of the fixed column, a first motor is fixed to the bottom of the inner cavity of the fixed box, a second gear is fixed to an output shaft of the first motor, and the second gear is meshed with one opposite side of the first gear.

Preferably, the adjusting part includes the second motor, the second motor is fixed in the right side of activity frame inner chamber, the output shaft of second motor is fixed with the rotation axis, the left side of rotation axis is passed through the bearing and is rotated in the inner chamber of activity frame, the fixed surface of rotation axis has the third gear, the back of activity box is fixed with arc rack plate, arc rack plate meshes with third gear one side in opposite directions.

Preferably, a third motor is fixed to the top of the inner cavity of the movable frame, and an output shaft of the third motor penetrates through the movable frame and is fixed to the bottom of the fixed seat.

Preferably, balls are embedded around the top and the bottom of the inner cavity of the groove, and one opposite sides of the balls are movably connected with the top and the bottom of the turntable.

Preferably, the bottom of fixing base has seted up the spout in the annular, equal sliding connection has the slider all around of spout inner chamber, the bottom of slider runs through the spout and is fixed in the top of movable frame.

Preferably, an infrared lamp is embedded in the front of the movable box and is positioned above the camera.

Compared with the prior art, the beneficial effects of the utility model are that:

1. the utility model discloses a rotating assembly's cooperation, the convenience is rotated the connecting piece, thereby adjust the holistic position of movable frame, make things convenient for the camera to remove in the both sides of dead lever, can monitor two production lines simultaneously, promote monitoring efficiency, cooperation through adjusting part, the convenient monitoring angle to the camera adjusts, conveniently detect the conveyer belt appearance condition of different distances on the production line, make things convenient for the picture that the camera was shot to the computer simultaneously, promote the efficiency of conveyer belt appearance quality on-line monitoring.

2. The utility model discloses a cooperation of third motor, the convenience is rotated the movable frame, and the first motor of cooperation drives the connecting piece and rotates, and the position of adjustment camera avoids the camera picture to shift out the production line, causes and can't monitor the conveyer belt appearance quality on the production line, through the cooperation of infrared lamp, makes things convenient for the flaw on conveyer belt surface to gather, then utilizes the camera to carry out the location tracking to flaw department, utilizes the computer to mark this conveyer belt.

Drawings

Fig. 1 is a schematic perspective view of the present invention;

FIG. 2 is a schematic cross-sectional view of the fixing box of the present invention;

FIG. 3 is a schematic left-side sectional view of the movable frame of the present invention;

fig. 4 is a schematic view of the top-view cross-sectional structure of the movable frame of the present invention.

Reference numbers in the figures: 1. fixing the rod; 2. a mounting seat; 3. a fixed box; 4. a rotating assembly; 41. a groove; 42. a turntable; 43. fixing a column; 44. a first gear; 45. a first motor; 46. a second gear; 5. a connecting member; 6. a fixed seat; 7. a movable frame; 8. a movable box; 9. an adjustment assembly; 91. a second motor; 92. a rotating shaft; 93. a third gear; 94. an arc-shaped rack plate; 10. a camera; 11. a third motor; 12. a ball bearing; 13. a chute; 14. a slider; 15. an infrared lamp.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

The utility model provides an on-line monitoring device for the appearance quality of a conveyer belt as shown in figures 1-4, which comprises a fixed rod 1, a mounting seat 2 is fixed at the bottom of the fixed rod 1, a fixed box 3 is fixed at the top of the fixed rod 1, a rotating component 4 is arranged in the inner cavity of the fixed box 3, a connecting piece 5 is fixed at the top of the rotating component 4, one side of the connecting piece 5, which is far away from the fixed rod 1, penetrates through the fixed box 3 and is fixed with a fixed seat 6, the bottom of the fixed seat 6 is movably connected with a movable frame 7, both sides of the inner cavity of the movable frame 7 are movably connected with a movable box 8 through a movable shaft, the front side of the movable box 8 penetrates through the movable frame 7 and extends forwards, an adjusting component 9 is arranged in the inner cavity of the movable frame 7, the adjusting component 9 is movably connected with the back side of the movable box 8, cameras 10 are embedded at both sides of the front side of the movable box 8, through the cooperation of the rotating component 4, the connecting piece 5 can be conveniently rotated, thereby adjust the holistic position of movable frame 7, make things convenient for camera 10 to remove in the both sides of dead lever 1, can monitor two production lines simultaneously, promote monitoring efficiency, through adjusting part 9's cooperation, conveniently adjust the monitoring angle of camera 10, conveniently detect the conveyer belt outward appearance condition of different distances on the production line, make things convenient for the picture that camera 10 was shot to the computer simultaneously, promote the efficiency of conveyer belt appearance quality on-line monitoring.

The rotating assembly 4 comprises a groove 41, the groove 41 is arranged in an inner cavity of the fixed box 3, the inner cavity of the groove 41 is movably connected with a rotary table 42, the rotary table 42 is fixed at the bottom of the connecting piece 5, a fixed column 43 is fixed at the center of the bottom of the rotary table 42, a first gear 44 is fixed at the bottom of the fixed column 43, a first motor 45 is fixed at the bottom of the inner cavity of the fixed box 3, a second gear 46 is fixed at an output shaft of the first motor 45, the second gear 46 is meshed with one opposite side of the first gear 44, through the matching of the groove 41, the rotary table 42, the fixed column 43, the first gear 44, the first motor 45 and the second gear 46, the first motor 45 is utilized to drive the connecting piece 5 to rotate in the inner cavity of the fixed box 3, the position of the camera 10 is adjusted, meanwhile, the rotary table 42 ensures that the connecting piece 5 is kept stable in the rotating process, and the pictures shot by the camera 10 are prevented from shaking.

The adjusting assembly 9 comprises a second motor 91, the second motor 91 is fixed on the right side of the inner cavity of the movable frame 7, a rotating shaft 92 is fixed on an output shaft of the second motor 91, the left side of the rotating shaft 92 rotates in the inner cavity of the movable frame 7 through a bearing, a third gear 93 is fixed on the surface of the rotating shaft 92, an arc rack plate 94 is fixed on the back of the movable box 8, the arc rack plate 94 is meshed with one side of the third gear 93 opposite to the one side, and through the cooperation of the second motor 91, the rotating shaft 92, the third gear 93 and the arc rack plate 94, the second motor 91 is utilized to drive the movable box 8 to swing in the inner cavity of the movable frame 7, so that the front of the movable box 8 moves up and down, the distance between the camera 10 and a production line is adjusted, and tracking and monitoring are convenient for a moving conveying belt.

The top of the inner chamber of the movable frame 7 is fixed with a third motor 11, the output shaft of the third motor 11 penetrates through the movable frame 7 and is fixed at the bottom of the fixed seat 6, the movable frame 7 is conveniently rotated by the cooperation of the third motor 11, the position of the camera 10 can be adjusted, the defects of any position of the surface of the conveying belt can be tracked by the camera 10, and meanwhile, the movable frame 7 is adjusted by the rotation of the connecting piece 5.

All inlay all around recess 41 inner chamber top and bottom and be equipped with ball 12, ball 12 one side in opposite directions and carousel 42's top and bottom swing joint, through the cooperation of ball 12, reduce the frictional force of carousel 42 and recess 41 inner chamber, make things convenient for carousel 42 fast turn, promote the ability that camera 10 tracked the flaw.

Spout 13 has been seted up to the bottom annular of fixing base 6, and equal sliding connection all around of 13 inner chambers of spout has slider 14, and slider 14's bottom runs through spout 13 and is fixed in the top of movable frame 7, and through spout 13 and slider 14's cooperation, it is convenient spacing to carry out movable frame 7, and the preventing device is when receiving vibrations, and movable frame 7 takes place to rock, causes the damage to the output shaft of third motor 11, and supplementary movable frame 7 rotates simultaneously.

The front of activity box 8 inlays and is equipped with infrared lamp 15, and infrared lamp 15 is located the top of camera 10, through infrared lamp 15's cooperation, conveniently gathers conveyer belt appearance condition, then camera 10 shoots flaw department, transmits the picture to the control room.

When the device is used, the device is installed on a production line, a power supply of the device is turned on, the appearance of a conveying belt on the production line is monitored by the camera 10 and the infrared lamp 15, when the conveying belt is found to have a defect, the third motor 11 rotates, then the third motor 11 drives the movable frame 7 to rotate at the bottom of the fixed seat 6, the position of the camera 10 is adjusted, the camera 10 is aligned with the defect, meanwhile, the output shaft of the second motor 91 drives the rotating shaft 92 to rotate, then the rotating shaft 92 drives the third gear 93 to rotate, meanwhile, the third gear 93 drives the arc-shaped rack plate 94 to rotate, then the arc-shaped rack plate 94 drives the movable box 8 to swing, meanwhile, the movable box 8 drives the camera 10 to track the defect, then, a shot picture is conveyed to a monitoring room, when the camera 10 needs to monitor the appearance of the conveying belt on the other side of the production line, the first motor 45 drives the second gear 46 to rotate, subsequently, the second gear 46 drives the first gear 44 to rotate, meanwhile, the first gear 44 drives the rotary table 42 to rotate through the fixed column 43, subsequently, the rotary table 42 drives the connecting piece 5 to rotate, then, the movable frame 7 moves to the position above the production line on the other side, and meanwhile, the position of the camera 10 is regulated and controlled through the cooperation of the third motor 11.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a conveyer belt appearance quality on-line monitoring device, includes dead lever (1), its characterized in that: the bottom of the fixed rod (1) is fixed with a mounting seat (2), the top of the fixed rod (1) is fixed with a fixed box (3), a rotating component (4) is arranged in the inner cavity of the fixed box (3), a connecting piece (5) is fixed at the top of the rotating component (4), one side of the connecting piece (5) far away from the fixed rod (1) penetrates through the fixed box (3) and is fixed with a fixed seat (6), the bottom of the fixed seat (6) is movably connected with a movable frame (7), two sides of the inner cavity of the movable frame (7) are movably connected with movable boxes (8) through movable shafts, the front surface of the movable box (8) penetrates through the movable frame (7) and extends forwards, an adjusting component (9) is arranged in the inner cavity of the movable frame (7), the adjusting component (9) is movably connected with the back of the movable box (8), the two sides of the front surface of the movable box (8) are embedded with cameras (10).

2. The conveyor belt appearance quality on-line monitoring device of claim 1, characterized in that: the rotating assembly (4) comprises a groove (41), the groove (41) is formed in an inner cavity of the fixed box (3), a rotating disc (42) is movably connected to the inner cavity of the groove (41), the rotating disc (42) is fixed to the bottom of the connecting piece (5), a fixed column (43) is fixed to the center of the bottom of the rotating disc (42), a first gear (44) is fixed to the bottom of the fixed column (43), a first motor (45) is fixed to the bottom of the inner cavity of the fixed box (3), a second gear (46) is fixed to an output shaft of the first motor (45), and the second gear (46) is meshed with one opposite side of the first gear (44).

3. The conveyor belt appearance quality on-line monitoring device of claim 1, characterized in that: adjusting part (9) include second motor (91), second motor (91) are fixed in the right side of activity frame (7) inner chamber, the output shaft of second motor (91) is fixed with rotation axis (92), the left side of rotation axis (92) is passed through the bearing and is rotated in the inner chamber of activity frame (7), the fixed surface of rotation axis (92) has third gear (93), the back of activity box (8) is fixed with arc rack board (94), arc rack board (94) and the meshing of one side in opposite directions of third gear (93).

4. The conveyor belt appearance quality on-line monitoring device of claim 1, characterized in that: the top of the inner cavity of the movable frame (7) is fixed with a third motor (11), and an output shaft of the third motor (11) penetrates through the movable frame (7) and is fixed at the bottom of the fixed seat (6).

5. The conveyor belt appearance quality on-line monitoring device of claim 2, characterized in that: all inlay around recess (41) inner chamber top and bottom and be equipped with ball (12), ball (12) one side in opposite directions and the top and the bottom swing joint of carousel (42).

6. The conveyor belt appearance quality on-line monitoring device of claim 1, characterized in that: spout (13) have been seted up to the bottom annular of fixing base (6), equal sliding connection has slider (14) all around of spout (13) inner chamber, the bottom of slider (14) runs through spout (13) and is fixed in the top of activity frame (7).

7. The conveyor belt appearance quality on-line monitoring device of claim 1, characterized in that: the front of activity box (8) is inlayed and is equipped with infrared lamp (15), infrared lamp (15) are located the top of camera (10).