CN217292788U - Vertical mold pouring material distribution system - Google Patents

Abstract

The utility model discloses a founding mould and pouring and using cloth system, fight including the cloth, its structural feature is, still include elevating system, cloth car system, hoist engine, elevating system establishes the top that the cloth was fought, elevating system's bottom with the cloth is fought and is connected, elevating system's top with cloth car system is connected, the hoist engine is established on the cloth car system, just the hoist engine pass through wire rope with the cloth is fought and is connected, and hoist engine function control the cloth is fought and is carried out elevating movement, and elevating system can follow its length direction and carry out concertina movement. The utility model discloses a top at the cloth fill is connected with cloth car system through elevating system, pulls the cloth fill through the hoist engine and carries out the elevating movement, and elevating system plays the effect of lift and direction, makes cloth car system pass through elevating system and fights the interior blanking of cloth. From this, the high scope of cloth fill cloth work obtains improving, can adapt to the demand of multiple cloth height.

Description

Vertical mold pouring material distribution system

Technical Field

The utility model relates to a precast concrete component production field, especially a found mould and pour and use cloth system.

Background

At present, most of the cloth devices on the production line of prefabricated parts adopt the design scheme that the material receiving height is higher than the cloth height. The material distributing equipment is arranged below the material conveying equipment conveyed out from the mixing station and above the concrete prefabricated part mould in a vertical space, so that the material conveying equipment can conveniently unload materials downwards into a material bin of the material distributing equipment, the material distributing equipment is operated to walk to the upper side of the mould to be poured after the materials are unloaded, and a material bin door is opened so as to distribute the materials downwards into the mould.

When a factory uses a vertical die or a high-height special-shaped die to produce a prefabricated part, the height of the die is often higher than the blanking height of a bin gate of the existing distributing equipment, sometimes even higher than the height of feeding equipment, and the existing distributing equipment cannot be used for batch distributing production. Meanwhile, the temporary material distribution scheme using the traveling crane hanging hopper also has the defects of low efficiency, high labor intensity and the like, and has potential safety hazards.

SUMMERY OF THE UTILITY MODEL

The utility model aims to solve the technical problem that, to prior art not enough, provide a found mould and pour and use cloth system, this found mould and pour and use cloth system can adapt to the high demand of multiple cloth, and improved cloth efficiency, and working range is wide.

In order to realize the purpose, the utility model discloses the technical scheme who adopts is:

the utility model provides a found mould and pour and use cloth system, includes the cloth fill, and its structural feature is, still includes elevating system, cloth car system, hoist engine, elevating system establishes the top of cloth fill, elevating system's bottom with the cloth fill is connected, elevating system's top with the cloth car system is connected, the hoist engine is established on the cloth car system, just the hoist engine pass through wire rope with the cloth fill is connected, the hoist engine can control the cloth fill carries out elevating movement, elevating system can follow its length direction and carry out concertina movement.

The utility model discloses a found mould and pour and use cloth system is connected with cloth car system through elevating system in the top that the cloth was fought, pulls the cloth through the hoist engine and fights and carry out the elevating movement, and elevating system plays the effect of going up and down and direction, makes cloth car system pass through elevating system blanking in to the cloth fill. From this, the high scope of cloth fill cloth work obtains improving greatly, can adapt to the demand of multiple cloth height.

The lifting mechanism comprises a derrick and a guide wheel, the derrick is provided with multiple stages, the derrick is nested in the vertical direction, the inner diameter of each stage of derrick is sequentially increased from inside to outside, the derrick at the top end is connected with the material distribution vehicle system, the derrick at the bottom end is connected with the material distribution hopper, and every two adjacent stages of derricks are connected through the guide wheel in a sliding mode. The lifting mechanism adopts a multi-stage derrick structure, the lifting and shrinking stroke can be adjusted by controlling the number of the derricks, and when the derricks move relatively, the guide wheels play roles of rolling support and anti-swing, and simultaneously play a role of limiting the derricks at all stages up and down.

The derrick is the cuboid structure, and its is vertical including 4 and erects the connecting rod, 4 erect the connecting rod and constitute by square pipe, the leading wheel includes first leading wheel, second leading wheel, every all be equipped with 1 on 2 lateral surfaces of the upper end of erecting the connecting rod first leading wheel, every all be equipped with 1 on 2 medial surfaces of the lower extreme of erecting the connecting rod the second leading wheel. The rim of the first guide wheel compresses 2 inner sides of the vertical connecting rod of the upper derrick to roll for guiding, the rim of the second guide wheel compresses 2 outer sides of the vertical connecting rod of the lower derrick to roll for guiding, and under the limitation of the first guide wheel and the second guide wheel, relative motion between the derricks at different levels can only be vertical up and down, so that the anti-swing effect is achieved on the lifting mechanism, and the moving and positioning efficiency of the material distribution hopper is higher.

The lifting limiting block is arranged on the outer side face of the bottom end of the vertical connecting rod, the descending limiting block is arranged on the inner side face of the lower end of the vertical connecting rod, and the descending limiting block is higher than the second guide wheel on the inner side face. When the derrick rises under the action of the winch, the rising limit block of the derrick moves to be in contact with the second guide wheel on the vertical connecting rod of the upper derrick, and does not move relatively any more; when the derrick descends under the action of the winch, the descending limiting block of the derrick moves to be in contact with the first guide wheel on the vertical connecting rod of the next derrick, and relative movement is avoided. The height of the descending limiting block is higher than that of the second guide wheel on the inner side face, so that interference on the movement of the second guide wheel is avoided.

The derrick still includes many horizontal poles, 4 the horizontal pole end to end links to each other and becomes a square frame, 4 the top, the bottom of erecting the connecting rod are fixed with one respectively square frame, 4 are erected 4 bights that the connecting rod is located square frame, 4 lateral surfaces of cuboid structure are equipped with the bounding wall.

The top of cloth fill still is equipped with rabbling mechanism, the rabbling mechanism includes supporting seat, agitator motor, shaft coupling, (mixing) shaft, the (mixing) shaft is fixed on the supporting seat, agitator motor passes through the shaft coupling is connected with the (mixing) shaft. When the material distributing hopper and the material distributing vehicle system work, the stirring mechanism continuously stirs the concrete in the material distributing hopper so as to prevent the concrete from solidifying.

The cloth trolley system comprises a cart and a cloth trolley, wherein a trolley walking track is arranged at the top end of a beam of the cart, the cloth trolley walks on the cart along the trolley walking track, and the trolley walking track is perpendicular to the walking track of the cart. The mode that the cloth bucket is hung to move to carry out the low efficiency of cloth, high potential safety hazard with the driving has been changed, adopts the mode that cart and cloth dolly combined together, and the walking track mutually perpendicular of cart and cloth dolly has realized the free removal of cloth bucket in X, Y two directions on the level from this.

The feeding trolley is fixed on a feeding trolley walking door frame, a feeding track is laid at the top end of the feeding trolley walking door frame and is connected with a stirring station material receiving point and a material distributing machine material receiving point, and a discharging chute is fixed on the feeding trolley. The feeding car moves back and forth between the material receiving point of the mixing station and the material receiving point of the distributing machine through the feeding track to receive materials and feed materials, and when the distributing hopper moves to the lower part of the discharging chute, the feeding car discharges concrete to the discharging chute and then enters the distributing hopper.

A bin gate mechanism is arranged below the distributing hopper, and a vibration motor is arranged at the position, close to the bin gate mechanism, of the outer wall of the distributing hopper. Accelerate concrete blanking speed, prevent that the concrete from gluing on cloth fill inner wall.

Compared with the prior art, the utility model discloses the beneficial effect who has is:

1) the utility model discloses a found mould and pour and use cloth system is connected with cloth car system through elevating system in the top that the cloth was fought, pulls the cloth through the hoist and fights and carry out the elevating movement, and elevating system plays the effect of going up and down and direction, makes cloth car system pass through elevating system and fight interior blanking to the cloth. From this, the high scope of cloth fill cloth work obtains improving greatly, can adapt to the demand of multiple cloth height.

2) The utility model discloses a found mould and pour and use cloth system adopts the elevating system of multistage derrick structure, and the stroke of liter contracting can accomplish very big, has improved the high scope of cloth work greatly. The derrick has direction and anti-swing effect, makes the removal location of cloth fill efficient. The hoisting machine is adopted to pull the distributing hopper to perform lifting movement, and the lifting mechanism occupies small space.

3) The utility model discloses a found mould and pour with cloth system has changed and has hung the mode that cloth was fought to move and is carried out inefficiency, high potential safety hazard of cloth with the driving, adopts the mode that cart and cloth dolly combined together, and the walking track mutually perpendicular of cart and cloth dolly has realized the free movement of cloth fill in X, Y two directions on the level from this, but the working range of cloth fill is wide.

Drawings

To illustrate the technical solutions of the embodiments of the present invention more clearly, the drawings of the embodiments will be briefly described below, and it is obvious that the drawings in the following description only relate to some embodiments of the present invention, and are not intended to limit the present invention.

Fig. 1 is a schematic view of the material receiving operation of the embodiment of the cloth system for vertical mold casting of the present invention.

Fig. 2 is a schematic diagram of the cloth work of the embodiment of the cloth system for vertical mold casting of the present invention.

Fig. 3 is a front view of an embodiment of the monopole derrick of the present invention.

Fig. 4 is a top view of an embodiment of the monopole derrick of the present invention.

Reference numerals:

1-a cloth hopper; 2-a lifting mechanism; 3-a cloth vehicle system; 4-a winch; 5-a steel wire rope; 6-a stirring mechanism; 7-a feeding car; 8-erecting the mold;

11-a bin gate mechanism; 12-a vibration motor;

21-a derrick; 22-a first guide wheel; 23-a second guide wheel; 24-a rising stopper; 25-a descending limit block;

211-vertical connecting rod; 212-a cross-bar;

31-big vehicle; 32-a material distribution trolley; 33-trolley walking track;

61-a support seat; 62-a stirring motor; 63-a coupling;

71-a feeding car walking gantry; 72-discharge chute.

Detailed Description

In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the drawings of the embodiments. It is to be understood that the embodiments described are only some of the embodiments of the present invention, and not all of them. All other embodiments, which can be obtained by a person skilled in the art without any inventive work based on the described embodiments of the present invention, belong to the protection scope of the present invention. It should be noted that, in the present invention, the embodiments and features of the embodiments may be combined with each other without conflict. The use of "first," "second," and similar terms in the description herein do not denote any order, quantity, or importance, but rather the terms are used to distinguish one element from another. The word "comprising" or "comprises", and the like, means that the element or item preceding the word comprises the element or item listed after the word and its equivalent, but does not exclude other elements or items. The terms "connected" or "coupled" and the like are not restricted to physical or mechanical connections and include both direct and indirect connections. But may include electrical connections, whether direct or indirect. "upper", "lower", "left", "right", and the like are used merely to indicate relative positional relationships, and when the absolute position of the object being described is changed, the relative positional relationships may also be changed accordingly.

The utility model provides an at least one embodiment provides a found mould and pour and use cloth system, as shown in fig. 1, fight 1, elevating system 2, cloth car system 3, hoist engine 4, rabbling mechanism 6, delivery wagon 7 including the cloth, elevating system 2 establishes cloth 1's top is fought, elevating system 2's bottom with cloth 1 is fought and is connected, elevating system 2's top with cloth car system 3 is connected, hoist engine 4 establishes on the cloth car system 3, just hoist engine 4 through wire rope 5 with cloth 1 is fought and is connected, hoist engine 4 can control cloth 1 carries out elevating movement, elevating system 2 can follow its length direction and carry out concertina movement. The top of cloth fill 1 still is equipped with rabbling mechanism 6, rabbling mechanism 6 includes supporting seat 61, agitator motor 62, shaft coupling 63, (mixing) shaft, the (mixing) shaft is fixed on the supporting seat 61, agitator motor 62 passes through the shaft coupling 63 is connected with the (mixing) shaft. A bin gate mechanism 11 is arranged below the distributing hopper 1, and a vibration motor 12 is arranged at the position, close to the bin gate mechanism 11, of the outer wall of the distributing hopper 1.

The material distribution vehicle system 3 comprises a cart 31 and a material distribution trolley 32, wherein a trolley walking track 33 is arranged at the top end of a beam of the cart 31, the material distribution trolley 32 walks on the cart 31 along the trolley walking track 33, and the trolley walking track 33 is perpendicular to the walking track of the cart 31. The utility model discloses changed and hung the mode that cloth was fought to move and is carried out low efficiency, the high potential safety hazard of cloth with the driving in prior art, adopted the mode that cart and cloth dolly combined together, the walking track mutually perpendicular of cart and cloth dolly has realized the cloth from this and has fought the free removal in X, Y two directions on the level.

During material receiving, the material distribution hopper 1 moves to the lower part of the discharge chute 72 of the feed carriage 7, and the feed carriage 7 discharges concrete to the discharge chute 72 and then enters the material distribution hopper 1. The feeding trolley 7 is fixed on a feeding trolley walking door frame 71, a feeding track is laid at the top end of the feeding trolley walking door frame 71, and the feeding track is connected with a material receiving point of the mixing station and a material receiving point of the distributing machine. The feeding car 7 moves back and forth between the material receiving point of the mixing station and the material receiving point of the distributing machine through the feeding track to receive and feed materials.

With reference to fig. 3 and 4, the lifting mechanism 2 includes a derrick 21, a first guide wheel 22, a second guide wheel 23, a lifting stopper 24, and a lowering stopper 25. The derrick 21 is of a cuboid structure, the derrick vertically comprises 4 vertical connecting rods 211, and the 4 vertical connecting rods 211 are formed by square pipes; the derrick comprises a plurality of transverse rods 212 transversely, 4 transverse rods 212 are connected end to form a square frame, the top and the bottom of 4 vertical connecting rods 211 are respectively fixed with the square frame, 4 vertical connecting rods 211 are positioned at 4 corners of the square frame, and 4 outer side faces of the derrick 21 are provided with enclosing plates.

The derrick 21 has multiple stages, the multiple stages of the derrick 21 are nested in the vertical direction, the inner diameter of each stage of the derrick 21 is sequentially increased from inside to outside and from bottom to top, the derrick 21 positioned at the top end is fixed on the distribution trolley 32, the derrick 21 positioned at the bottom end is connected with the distribution hopper 1, and every two adjacent stages of the derrick 21 are connected in a sliding manner through the first guide wheel 22 and the second guide wheel 23. Specifically, 1 first guide wheel 22 is arranged on 2 outer side faces of the upper end of each vertical connecting rod 211, and 1 second guide wheel 23 is arranged on 2 inner side faces of the lower end of each vertical connecting rod 211. The ascending limit block 24 is arranged on the outer side surface of the bottom end of the vertical connecting rod 211, the descending limit block 25 is arranged on the inner side surface of the lower end of the vertical connecting rod 211, and the descending limit block 25 is higher than the second guide wheel 23 on the inner side surface. The rim of the first leading wheel 22 compresses tightly 2 inside surfaces of the vertical connecting rod 211 of the upper-stage derrick 21 to roll for guiding, the rim of the second leading wheel 23 compresses 2 outside surfaces of the vertical connecting rod 211 of the lower-stage derrick 21 to roll for guiding, under the restriction of the first leading wheel 22 and the second leading wheel 23, the relative motion between the derricks 21 at all levels can only be vertical up and down directions, the anti-swing effect is achieved on the lifting mechanism 2, and the moving and positioning efficiency of the material distributing hopper 1 is higher.

When the derrick 21 rises under the action of the winch 4, the rising limit block 24 of the derrick 21 moves to contact with the second guide wheel 23 on the vertical connecting rod 211 of the upper derrick 21, and the relative movement is not caused any more; when the derrick 21 is lowered by the hoist 4, the lowering stopper 25 of the derrick 21 is moved into contact with the first guide pulley 22 on the vertical link 211 of the next derrick 21 and no relative movement is caused. The height of the descent stopper 25 is higher than that of the second guide wheel 23 on the inner side surface to avoid interference with the movement of the second guide wheel 23.

With reference to fig. 1 and fig. 2, the work flow of the present invention is:

the cart 31 moves in a factory for a large distance along a traveling rail of the cart 31, the distribution cart 32 moves on a cart traveling rail 33 at the top end of a beam of the cart 31, the distribution cart 32 and the winch 4 act in a coordinated manner to move the distribution hopper 1 to the position below a discharge chute 72 of the feeder 7, the feeder 7 discharges concrete to the discharge chute 72 and enters the distribution hopper 1, after the distribution hopper 1 receives the concrete, the winch 4 lifts the distribution hopper 1 to a safe height, the cart 31 and the distribution cart 32 act in a coordinated manner to travel to the position right above a vertical mold 8 to be poured, the winch 4 puts the distribution hopper 1 down to a proper distribution height through a steel wire rope 5, a gate mechanism 11 of the distribution hopper 1 is opened, and the distribution is carried out in the vertical mold 8. After the concrete in the distributing hopper 1 is used up, the concrete is conveyed to the lower part of the discharging chute 72 to be received, and the operation is repeated in a reciprocating way until the distributing operation is finished.

The above-mentioned embodiments are illustrative and should not be construed as limiting the scope of the invention, which is defined by the appended claims, and all modifications of the equivalent forms of the present invention which are obvious to those skilled in the art after reading the present invention.

Claims (9)

1. The utility model provides a found mould and pour and use cloth system, includes cloth fill (1), its characterized in that still includes elevating system (2), cloth car system (3), hoist engine (4), elevating system (2) are established the top of cloth fill (1), the bottom of elevating system (2) with cloth fill (1) is connected, the top of elevating system (2) with cloth car system (3) are connected, establish hoist engine (4) on cloth car system (3), just hoist engine (4) through wire rope (5) with cloth fill (1) is connected, hoist engine (4) can control cloth fill (1) carries out elevating movement, elevating system (2) can follow its length direction and carry out concertina movement.

2. The material distribution system for vertical die casting according to claim 1, wherein the lifting mechanism (2) comprises a derrick (21) and a guide wheel, the derrick (21) has multiple stages, the multiple stages of the derrick (21) are nested in the vertical direction, the inner diameter of each stage of the derrick (21) is sequentially increased from inside to outside, the derrick (21) at the top end is connected with the material distribution vehicle system (3), the derrick (21) at the bottom end is connected with the material distribution hopper (1), and each two adjacent stages of the derrick (21) are in sliding connection through the guide wheel.

3. The material distribution system for vertical mold casting according to claim 2, wherein the derrick (21) is a cuboid structure and vertically comprises 4 vertical connecting rods (211), the 4 vertical connecting rods (211) are formed by square pipes, the guide wheels comprise first guide wheels (22) and second guide wheels (23), 1 first guide wheel (22) is arranged on 2 outer side faces of the upper end of each vertical connecting rod (211), and 1 second guide wheel (23) is arranged on 2 inner side faces of the lower end of each vertical connecting rod (211).

4. The cloth system for vertical die casting according to claim 3, further comprising an ascending limiting block (24) and a descending limiting block (25), wherein the ascending limiting block (24) is arranged on the outer side surface of the bottom end of the vertical connecting rod (211), the descending limiting block (25) is arranged on the inner side surface of the lower end of the vertical connecting rod (211), and the descending limiting block (25) is higher than the second guide wheel (23) on the inner side surface.

5. The material distribution system for vertical mold pouring according to claim 3, wherein the derrick (21) further comprises a plurality of cross rods (212), 4 cross rods (212) are connected end to form a square frame, the top and bottom of 4 vertical connecting rods (211) are respectively fixed with one square frame, 4 vertical connecting rods (211) are located at 4 corners of the square frame, and 4 outer sides of the cuboid structure are provided with enclosing plates.

6. The distribution system for vertical mold pouring according to claim 1, wherein a stirring mechanism (6) is further arranged above the distribution hopper (1), the stirring mechanism (6) comprises a supporting seat (61), a stirring motor (62), a coupler (63) and a stirring shaft, the stirring shaft is fixed on the supporting seat (61), and the stirring motor (62) is connected with the stirring shaft through the coupler (63).

7. The material distribution system for vertical mold pouring according to claim 1, wherein the material distribution vehicle system (3) comprises a cart (31) and a material distribution trolley (32), a trolley traveling rail (33) is arranged at the top end of a beam of the cart (31), the material distribution trolley (32) travels on the cart (31) along the trolley traveling rail (33), and the trolley traveling rail (33) is perpendicular to the traveling rail of the cart (31).

8. The distribution system for vertical mold pouring according to any one of claims 1 to 7, further comprising a feed carriage (7), wherein the feed carriage (7) is fixed on a feed carriage walking door frame (71), a feed track is laid on the top end of the feed carriage walking door frame (71), the feed track is connected with a material receiving point of a stirring station and a material receiving point of a distribution machine, and a discharge chute (72) is fixed on the feed carriage (7).

9. The distribution system for vertical mold pouring according to any one of claims 1 to 7, wherein a bin gate mechanism (11) is arranged below the distribution hopper (1), and a vibration motor (12) is arranged at a position, close to the bin gate mechanism (11), of the outer wall of the distribution hopper (1).

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