CN217264396U

CN217264396U - Iron fillings collection and transportation system

Info

Publication number: CN217264396U
Application number: CN202220936214.XU
Authority: CN
Inventors: 胡保友; 许益民; 于胜杰; 辛凯
Original assignee: Qingdao Taizhong Energy Technology Co ltd
Current assignee: Qingdao Taizhong Energy Technology Co ltd
Priority date: 2022-04-22
Filing date: 2022-04-22
Publication date: 2022-08-23
Anticipated expiration: 2032-04-22

Abstract

The utility model belongs to the field of machining waste collection and transportation, and relates to an iron scrap collection and transportation system, which comprises a main body structure, a lifting appliance, a portal frame, an electric hoist, an iron scrap collecting box, an iron scrap transportation box, a vision system, a transportation box track and a shed roof track; the shed roof track is arranged on the shed roof of the scrap iron collecting shed; the transfer box track is positioned on the ground below the shed top track; the portal frame spans the iron transfer box track and is fixed on the ground; the lifting appliance is movably arranged on the portal frame; the electric hoist is movably arranged on the ceiling track; the scrap iron collecting box is a container with a gate at the bottom; the scrap iron transfer box is movably fixed on a transfer box rail; the visual system is positioned on the roof of the scrap iron collecting shed; through the arrangement of the portal frame, the shed roof rail and the transfer box rail, scrap iron can be quickly collected into the transfer box, and then the transfer box is efficiently and safely transported away; the centralized automatic scrap iron storage and efficient safe transportation can be realized, time, labor and labor are saved, the market prospect is wide, and the application environment is good.

Description

Iron fillings collection and transportation system

The technical field is as follows:

the utility model belongs to machine tooling garbage collection transports field, concretely relates to transport system is collected to iron fillings.

Background art:

at present, scrap iron is generated in a workshop of a machining factory all the time, and scrap iron in the machining factory cannot be transported and loaded in a centralized manner. At present, the scrap iron is manually loaded in the transfer trolley by workers and is uniformly dumped and accumulated on the ground in the rain shelter, and the scrap iron is manually loaded by the workers in cooperation with a crane after the transfer trolley outside a factory arrives, so that the process is time-consuming and labor-consuming, and the workers have great potential safety hazards. At present, some scrap iron collecting devices are also provided, for example, chinese patent CN201621236357.0 discloses a scrap iron collecting device, which comprises a cylindrical protective cover with an open upper end and an open lower end, wherein an iron scrap collecting cover is installed at the lower part of the protective cover, a plurality of petals are arranged in the iron scrap collecting cover, the lower ends of the petals are rotatably connected to a mounting seat in the iron scrap collecting cover, the petals are connected with the mounting seat through a single-acting cylinder, and both ends of the single-acting cylinder are hinged; the whole body is arranged on the workpiece in an encircling way, and the workpiece is tightly and completely coated; chinese patent CN202022604815.4 discloses an environment-friendly metal cutting scrap iron collecting mechanism, which comprises a cutting machine and a scrap iron collecting device, wherein the scrap iron collecting device is fixed on the bottom end face of the cutting machine, a plugging door is movably mounted at the center of the side face of the cutting machine, a control panel is fixedly mounted at the edge of the bottom of the center of the side face of the cutting machine, a water collecting tank is fixedly mounted inside the scrap iron collecting device, a collecting tank is arranged on the top face of the collecting mechanism, a collecting mechanism is movably mounted at the center of the inside of the collecting tank, a connecting rod is fixedly mounted inside the collecting mechanism, a buckling block is welded on the outer surface of the middle part of the connecting rod, a rotating ring is welded on one end face of the connecting rod, and an iron core is movably buckled on the outer surface of the buckling block; can be convenient for the staff to collect the iron fillings of collecting vat inside and get rid of. However, these prior arts only involve the collection of iron filings, and the structural size is large, and the transportation of iron filings can not be realized. The current necessary research and development iron fillings collection transfer system of a labour saving and time saving.

The utility model has the following contents:

the utility model aims at overcoming the shortcoming that prior art exists, providing a transport system is collected to iron fillings, labour saving and time saving does not have the potential safety hazard.

In order to achieve the purpose, the utility model provides a controllable scrap iron collecting and transferring system, which comprises a main body structure, a lifting appliance, a portal frame, an electric hoist, a scrap iron collecting box, a scrap iron transferring box, a vision system, a transferring box rail and a shed roof rail; wherein the shed top track is arranged on the shed top of the scrap iron collecting shed; the transfer box track is positioned on the ground below the shed top track; the portal frame spans the iron transfer box track and is fixed on the ground; the lifting appliance is movably arranged on the portal frame; the electric hoist is movably arranged on the ceiling track; the scrap iron collecting box is a container with a gate at the bottom; the scrap iron transfer box is movably fixed on a transfer box rail; the vision system is located iron fillings collection shed roof.

The lifting appliance of the utility model consists of four electric hoists and a hanger, wherein the four electric hoists are all arranged on a guide rail of a portal frame through pulleys; the four electric hoists draw the hanging bracket through the steel wire rope; the connection mode of the lifting appliance and the scrap iron transfer box adopts a standard mode of lifting containers.

The utility model discloses still include the regulator cubicle, the regulator cubicle is located transport case track one side.

Iron fillings transfer box comprises transportation tray and container, and the container is located the transportation tray, transports and is furnished with the motor on the tray.

The transfer box track of the utility model is 2 parallel tracks; the shed roof track is 2 parallel tracks.

The utility model discloses electric block can be fixed with the iron fillings collecting box through wire rope.

Compared with the prior art, the scrap iron can be quickly collected into the transfer box by arranging the portal frame, the shed top track and the transfer box track, and then the transfer box is efficiently and safely transported away; the centralized automatic storage and efficient safe transportation of scrap iron chips in machining plants can be realized, time, labor and labor are saved, the market prospect is wide, and the application environment is good.

Description of the drawings:

fig. 1 is the utility model relates to a structure principle sketch map is looked at to iron fillings collection transfer system's owner.

Fig. 2 is the utility model relates to a scrap iron collecting and transferring system's side view structure principle schematic diagram.

Fig. 3 is a schematic diagram of the overlooking structure principle of the scrap iron collecting and transferring system of the utility model.

Figure 4 is the utility model relates to a scrap iron collecting and transferring system's work flow schematic diagram.

Fig. 5 is the schematic view of the three-dimensional structure principle of the scrap iron collecting and transferring system of the utility model.

The specific implementation mode is as follows:

the present invention will be described in detail below with reference to specific embodiments and accompanying drawings.

Example 1:

the embodiment relates to an iron fillings collection and transfer system, and its major structure includes hoist 1, portal frame 2, electric block 3, iron fillings collecting box 4, iron fillings transport box 5, regulator cubicle 6, vision system 7, transport box track 8 and shed roof track 9. Wherein the shed roof rails 9 are two parallel rails arranged on the shed roof of the scrap iron collecting shed; the transfer box rails 8 are two parallel rails, are positioned on the ground below the shed top rails 9 and extend to the outdoors from the scrap iron collecting shed; the portal frame 2 is erected outdoors and fixed on the ground across the scrap iron transfer box track 8; the lifting appliance 1 is arranged on a portal frame 2, and the lifting appliance 1 can move on the portal frame; the number of the electric hoists 3 is 2, the electric hoists are respectively fixed on the 2 shed top tracks 9 through pulleys, and the electric hoists are provided with motors which can move along the shed top tracks 9; the scrap iron collecting box 4 is a container with a gate at the bottom and can be lifted or put down by the electric hoist 3; the scrap iron transfer box 5 is positioned on a transfer box track 8 and can be driven by a motor to move along the track; the electric cabinet 6 is positioned on one side of the transfer box track 8 and used for starting the electric hoist 3; and the vision system 7 is positioned on an iron scrap collecting shed roof 11 and used for monitoring the distribution condition of iron scraps in the iron scrap transfer box.

The lifting appliance 1 consists of four electric hoists and a lifting frame, wherein the four electric hoists are all arranged on a guide rail of a portal frame through pulleys; the four electric hoists draw the hanging bracket through four steel wire ropes, and the connection mode of the lifting appliance 1 and the scrap iron transfer box 5 adopts a standard mode of lifting containers.

The scrap iron transfer box 5 consists of a transfer tray and a container, the transfer tray is provided with a motor for providing power, and the scrap iron transfer box 5 can be moved and positioned by matching with a proximity switch on the ground; the container is formed by modifying a standard container, and is convenient for loading and fixing the transport vehicle.

The working flow of the scrap iron collecting and transferring system related by the embodiment is as follows:

(1) pouring iron chips into the iron chip transfer box: the scrap iron is shoveled into the scrap iron collecting box 4 by a worker, and the scrap iron collecting box 4 is conveyed to a specified position of the scrap iron collecting shed by a forklift worker; then, the forklift worker fixes the steel wire rope of the electric hoist 3 and the scrap iron collecting box 4, presses down an equipment starting button on the electric cabinet 6, and withdraws to a safe position; the electric hoist 3 is started, the scrap iron collecting box 4 is lifted to a height higher than that of the scrap iron transfer box 5, the visual system 7 fixed on the shed top scans the inside of the scrap iron transfer box 5 and judges the best scrap iron dumping position in the process, the electric hoist 3 runs to the appointed position of the visual system 7 along the guide rail after being lifted to the preset height, the electric hoist 3 continuously lifts for a certain distance to trigger the gate at the bottom of the scrap iron collecting box 4 to be opened, and scrap iron in the scrap iron collecting box 4 is scattered to the preset position in the scrap iron transfer box 5; then the electric hoist 3 carries the scrap iron collecting box 4 to return to the initial position along the guide rail and puts the scrap iron collecting box 4 down to the ground; the worker transports the scrap iron collecting box 4 away by a forklift;

(2) transporting away the scrap iron transfer box: when the vision system 7 detects that the scrap iron in the scrap iron collecting box 5 is about to reach the preset height, early warning information is sent out, and at the moment, a worker contacts the transport vehicle; the transport vehicle runs to a transport box track on one side of the iron scrap-free transport box below the portal frame 1; the scrap iron transfer box filled with scrap iron is driven by a motor to run to the lower part of the portal frame 1, and the scrap iron transfer box filled with scrap iron is arranged side by side with the transport vehicle; then the lifting appliance 2 is moved to the position right above the iron scrap transfer box, after the lifting appliance 2 falls and is connected with the iron scrap transfer box, the lifting appliance 2 lifts the container of the iron scrap transfer box to the position higher than the tray of the transport vehicle, the lifting appliance 2 moves to the position above the transport vehicle along the rail, the container of the iron scrap transfer box 5 is lifted to the transport vehicle, and the transport vehicle transports the container filled with the iron scrap.

When the transport vehicle transports the iron scrap transport box filled with the iron scraps, an empty container can be transported for standby, after the transport vehicle carries the empty container to arrive at the site, the transport vehicle is parked at the preset position below the portal frame 1, the empty iron scrap transport tray 10 is moved to the side of the transport vehicle below the portal frame 1, and the container on the transport vehicle is hoisted to the transport tray by the hanger 2. The transferring tray carries the container to form an empty scrap iron container and drives to a standby position; and (3) carrying the container filled with the scrap iron by the transport vehicle through the operation of the step (2).

Automatic detection can be realized through vision system 7 to this embodiment, moves iron fillings collecting box 4 to iron fillings transfer box 5's suitable position top and opens the door of iron fillings collecting box 4 bottom, makes iron fillings empty in the best position to make the iron fillings in the iron fillings transfer box distribute evenly relatively.

The iron fillings collection and transfer system that this embodiment relates to can realize that machining factory waste material iron fillings's concentrated automatic deposit and high-efficient safe transportation.

Claims

1. The scrap iron collecting and transferring system is characterized in that a main body structure comprises a lifting appliance, a portal frame, an electric hoist, a scrap iron collecting box, a scrap iron transferring box, a vision system, a transferring box rail and a shed roof rail; wherein the shed top track is arranged on the shed top of the scrap iron collecting shed; the transfer box track is positioned on the ground below the shed top track; the portal frame spans the iron transfer box track and is fixed on the ground; the lifting appliance is movably arranged on the portal frame; the electric hoist is movably arranged on the ceiling track; the scrap iron collecting box is a container with a gate at the bottom; the scrap iron transfer box is movably fixed on a transfer box rail; the vision system is located iron fillings collection shed roof.

2. The scrap iron collecting and transferring system according to claim 1, wherein the lifting appliance is composed of four electric hoists and a lifting frame, and the four electric hoists are all mounted on a guide rail of a portal frame through pulleys; the four electric hoists draw the hanging bracket through the steel wire rope; the connection mode of the lifting appliance and the scrap iron transfer box adopts a standard mode of lifting containers.

3. The scrap iron collecting and transferring system according to claim 1, further comprising an electrical cabinet located on one side of the transfer box rail.

4. The scrap iron collecting and transferring system according to claim 1, wherein the scrap iron transferring box is composed of a transferring tray and a container, the container is positioned on the transferring tray, and the transferring tray is provided with a motor.

5. The scrap iron collecting and transferring system according to claim 1, wherein the transfer box track is 2 parallel tracks; the shed roof track is 2 parallel tracks.

6. The iron scrap collecting and transferring system according to claim 1, wherein the electric block can be fixed with the iron scrap collecting box through a steel wire rope.