CN217248916U - Spices reaction device - Google Patents

Spices reaction device Download PDF

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Publication number
CN217248916U
CN217248916U CN202220655289.0U CN202220655289U CN217248916U CN 217248916 U CN217248916 U CN 217248916U CN 202220655289 U CN202220655289 U CN 202220655289U CN 217248916 U CN217248916 U CN 217248916U
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reaction
reaction kettle
controller
electric control
meter
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余招
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Sichuan Weixin Food Technology Co ltd
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Sichuan Weixin Food Technology Co ltd
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Abstract

The utility model discloses a spices reaction unit belongs to reation kettle equipment technical field. The device comprises a reaction kettle, a heating and insulating layer and a control device, wherein the control device comprises a controller, a pH meter and a pH regulator; the pH regulator comprises an alkaline liquid tank, an acid liquid tank, a water tank and a feed pump, wherein the alkaline liquid tank, the acid liquid tank and the water tank are respectively connected with the feed pump, the feed pump extends into the reaction kettle through an inlet pipe, the inlet pipe comprises at least one spherical discharge hole, a plurality of discharge holes are formed in the spherical discharge hole, and a pH meter is fixed at the bottom of the inlet pipe. The utility model discloses a detection of pH meter to cooperation controller reaches dynamic adjustment to the pH value to the control of each lye case, sour liquid case, water tank respectively, with pH value control in the optimum scope, improves the quality and the output of essence spices. The regulating solution is the injection form from spherical discharge gate and sprays away, and the injection range is wide, mixes more fast, improves pH meter greatly and detects accurate nature.

Description

Spices reaction unit
Technical Field
The utility model relates to a reation kettle equipment technical field, concretely relates to spices reaction unit.
Background
In the production process of the essence and flavor, reactions such as Maillard reaction are required to obtain a food essence product with higher concentration and stronger flavor. In the process of the Maillard reaction, besides the influence of the molecular structure of the substance, the temperature, the pH value and the concentration have obvious influence. For example, in the production process of meat flavor, when the pH is 3-9, the browning rises along with the rise of the pH; when the pH value is less than or equal to 3, the browning reaction degree is slight, and when the pH value is within the range of 7.8-9.2, the browning reaction is serious. The influence of temperature on the meat flavor essence is as follows: if the temperature difference is 10 ℃, the browning speed is poor, and the difference of the obtained products is 3-5 times. In addition, in the reaction of different food essences, the temperature, the concentration, the pH value, the reaction time and the heating mode all influence the yield and the quality of the flavor essence.
In the existing production of flavors and fragrances (food), the temperature is generally dynamically adjusted, while the pH is statically adjusted, which also affects the yield and quality of the flavors and fragrances.
SUMMERY OF THE UTILITY MODEL
In order to solve the problem, the utility model provides a can dynamic adjustment temperature and pH value, spices reaction unit of the synthetic production of accurate control essence.
In order to achieve the above purpose, the present invention is realized by the following technical solutions:
a perfume reaction device comprises
The device comprises a reaction kettle, wherein the top of the reaction kettle is provided with a feed inlet and a driving device, a stirrer driven by the driving device to rotate is arranged in the reaction kettle, and the bottom of the reaction kettle is provided with a discharge outlet; and
the heating and insulating layer is sleeved outside the reaction kettle; and
the control device is arranged on the reaction kettle and comprises a controller, a pH meter and a pH regulator; the pH regulator comprises an alkaline liquid tank, an acid liquid tank, a water tank and a feed pump, the alkaline liquid tank, the acid liquid tank and the water tank are respectively connected with the feed pump, the feed pump extends into the reaction kettle through a feed pipe, the feed pipe comprises at least one spherical discharge port, a plurality of discharge holes are formed in the spherical discharge port, and the pH meter is fixed at the bottom of the feed pipe;
wherein, the pH meter is in signal connection with the controller, and the controller is electrically connected with the feeding pump.
Furthermore, the pipe diameter of the feeding pipe is 10-20 mm.
Furthermore, the aperture of the discharge hole is 0.5-1 mm.
Furthermore, the feed pump is a peristaltic pump, a stepping motor is arranged in the feed pump, and the controller is electrically connected with the stepping motor and drives the feed pump to work.
Further, the lye tank, the acid liquor tank and the water tank are respectively connected with the feeding pump through pipelines, a first electric control valve is arranged between the lye tank and the feeding pump, a second electric control valve is arranged between the acid liquor tank and the feeding pump, a third electric control valve is arranged between the water tank and the feeding pump, and the controller is respectively in electric control connection with the first electric control valve, the second electric control valve and the third electric control valve.
Furthermore, an electric heating pipe, or steam, or hot water is arranged in the heating and insulating layer.
Furthermore, the heating and insulating layer is provided with a heat source inlet and a heat source outlet for steam or hot water to circulate.
Furthermore, a first exhaust port is arranged at the top of the reaction kettle, and a second exhaust port is arranged in the heating heat-insulating layer.
Further, the stirrer is a conical stirrer.
The utility model discloses spices reaction unit, its beneficial effect lies in:
(1) the pH regulator is added, the pH regulator adopts three liquid specifications of an alkaline liquid tank, an acid liquid tank and a water tank, the alkaline liquid tank and the acid liquid tank can directly regulate the pH value, and the water tank can regulate the concentration in the reaction process. Through the adjustment of pH and concentration, the aroma-increasing reaction of substances in different states is met, and the quality and the yield of the essence and the spice are improved.
(2) The utility model discloses a detection of pH meter to cooperation controller reaches dynamic adjustment to the pH value to the control of each lye tank, sour liquid case, water tank respectively, controls pH value in the optimum scope, improves the quality and the output of essence spices.
(3) The utility model discloses a be equipped with spherical discharge gate on the inlet pipe, be equipped with the discharge opening on the spherical discharge gate, the inlet pipe diameter is little, and spherical discharge gate is the micropore, exerts pressure on the inlet pipe, and the regulating solution is to spray the form from spherical discharge gate and sprays away, and spray range is wide, mixes more fast, improves the accurate nature of pH meter detection greatly.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive exercise.
FIG. 1 is a schematic structural diagram of embodiment 1 of the present invention;
fig. 2 is a schematic view of the internal structure of embodiment 1 of the present invention;
fig. 3 is a schematic view of the internal structure of embodiment 2 of the present invention;
fig. 4 is a schematic diagram of the internal structure of embodiment 3 of the present invention;
figure 5 is another interior side view of figure 1 of the present invention;
FIG. 6 is a partial schematic view of the feed tube;
fig. 7 is a schematic structural diagram of a control device according to the present invention;
1 reaction kettle, 2 feed inlets, 3 driving devices, 4 stirrers, 5 discharge outlets, 6 heating heat preservation layers, 7 controllers, 8pH meters, 9 lye tanks, 10 acid liquor tanks, 11 water tanks, 12 feed pumps, 13 feed pipes, 14 spherical discharge outlets, 15 discharge holes, 16 first electric control valves, 17 second electric control valves, 18 third electric control valves, 19 heat source inlets, 20 heat source outlets, 21 first exhaust ports, 22 second exhaust ports, 23 densitometers, 24 one-way valves, 25 temperature sensors and 26 electric heating pipes.
Detailed Description
In order to make the technical solution of the present invention better understood, the technical solution of the embodiments of the present invention will be clearly and completely described below with reference to the drawings attached to the specification of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
Example 1
A perfume reaction device is shown in figures 1-2 and 5-7 and comprises a reaction kettle 1 and a heating and insulating layer 6 sleeved outside the reaction kettle 1. The reaction raw materials are kept warm in the reaction kettle 1 at the outer side, the reaction temperature is controlled, the fragrance reaction is ensured to be synthesized at the optimum temperature, the generation of reaction products is effectively promoted, and the quality and the yield of the essence and the spice are improved.
In this embodiment, reation kettle 1's top is equipped with feed inlet 2 and drive arrangement 3, and reation kettle 1 is inside to be equipped with to be driven pivoted toper agitator 4 by drive arrangement 3, and reation kettle 1 bottom is equipped with discharge gate 5. Drive arrangement 3 generally is the motor, mainly drives agitator 4 and rotates, and the rotation of agitator 4 can make inside reactant evenly distributed, is favorable to the reaction, can mix when subsequent addition regulating solution simultaneously, improves pH meter greatly and detects the precision.
In this embodiment, a control device is arranged at the top of the reaction kettle 1, and the control device comprises a controller 7, a pH meter and a pH adjuster; the pH regulator comprises an alkaline liquid tank 9, an acid liquid tank 10, a water tank 11 and a feed pump 12, wherein the alkaline liquid tank 9, the acid liquid tank 10 and the water tank 11 are respectively connected with the feed pump 12, the feed pump 12 extends into the reaction kettle 1 through a feed pipe 13, the feed pipe 13 is provided with at least one spherical discharge hole 14, the spherical discharge hole 14 is provided with a plurality of discharge holes 15, and a pH meter 8 is fixed at the bottom of the feed pipe 13.
Specifically, a first electric control valve 16 is arranged between the lye tank 9 and the feed pump 12, a second electric control valve 17 is arranged between the acid liquor tank 10 and the feed pump 12, a third electric control valve 18 is arranged between the water tank 11 and the feed pump 12, and the controller 7 is electrically connected with the first electric control valve 16, the second electric control valve 17 and the third electric control valve 18 respectively. The alkaline liquid tank 9 is mainly used for adding alkaline liquid into the reaction kettle 1, the acid liquid tank 10 is used for adding acid liquid into the reaction kettle 1, the alkaline liquid and the acid liquid can adjust the pH value, and the water tank 11 is used for adding clear water into the reaction kettle 1 to adjust the concentration. In the controller, a limit may be set on the reaction pH, which is generally the optimum reaction pH. In the reaction process, when the pH meter detects that the pH value is transmitted to the controller 7 through a signal, the controller 7 compares the value, and when the value is found to be lower than the lower limit of the set value, the controller 7 controls the first electric control valve 16 to be opened, and alkali liquor is input into the interior to increase the pH value so as to enable the pH value to reach the optimum range value. Similarly, when the value is higher than the lower limit of the set value, the controller 7 controls the second electric control valve 17 to open, and acid liquor is input into the interior to reduce the pH value, so that the optimum range value is reached.
In the reaction kettle 1, a concentration meter 23 is arranged on the feeding pipe 13, and the concentration meter 23 obtains the concentration of the solution mainly through the conductivity of the solution. The design is generally directed to liquid reaction, when the concentration is too high, the third electrically controlled valve 18 is opened, and water is added to reduce the concentration so that the concentration reacts at the optimum concentration. In this embodiment, the data receiving function, the data processing function, and the electric control function of the controller 7 are conventional functions, and are available in the market in the prior art, and the types are not selected as long as the functions are provided.
The feed pump 12 is a peristaltic pump, a motor in the peristaltic pump is a stepping motor, and the controller 7 is electrically connected with the stepping motor and drives the feed pump 12 to work. The peristaltic pump is a prior art pump, and the structure and principle thereof are not described in detail herein, just like squeezing a hose filled with fluid with fingers, and the fluid in the hose moves forward as the fingers slide forward. The peristaltic pump pushes the regulating solution into a spherical discharge port 14 at the bottom of the feeding pipe 13, and the regulating solution directly enters the reaction kettle 1 due to the pushing of the peristaltic pump. The pipe diameter of the feeding pipe 13 is 10 mm; the aperture of the discharge hole 15 is 0.5 mm. The pipe diameter and the aperture are very small, and the regulating solution is sprayed from the spherical discharge hole 14, and the spraying range is wide, and the mixing is quicker, thereby greatly improving the detection accuracy of the pH meter. A mechanical one-way valve 24 is arranged between the spherical discharge port 14 and the peristaltic pump, and the one-way valve 24 can enter the spherical discharge port 14 through the pushing of liquid, but can prevent the liquid in the reaction kettle 1 from flowing back.
In this embodiment, the top of the reaction vessel 1 is provided with a first exhaust port 21 for maintaining the pressure inside the reaction vessel 1.
In this embodiment, an electric heating tube 26 is arranged in the heating insulation layer 6, a temperature sensor 25 is arranged in the reaction kettle 1, and the temperature sensor 25 is connected with the controller 7. And the switch of the heating pipe is electrically connected with the controller 7. The temperature sensor 25 transmits the temperature signal in the reaction kettle 1 to the controller 7, and when the comparison temperature of the controller 7 is too high, the controller controls the electric heating pipe 26 to reduce the power, so that the heating is reduced, and the reaction of reactants in the reaction kettle 1 is ensured at a proper temperature.
Example 2
A perfume reaction device is shown in figures 3 and 6-7 and comprises a reaction kettle 1 and a heating and insulating layer 6 sleeved outside the reaction kettle 1. The reaction raw materials are kept warm in the reaction kettle 1 at the outer side, the reaction temperature is controlled, the fragrance reaction is ensured to be synthesized at the optimum temperature, the generation of reaction products is effectively promoted, and the quality and the yield of the essence and the spice are improved.
In this embodiment, reation kettle 1's top is equipped with feed inlet 2 and drive arrangement 3, and reation kettle 1 is inside to be equipped with to be driven pivoted toper agitator 4 by drive arrangement 3, and reation kettle 1 bottom is equipped with discharge gate 5. Drive arrangement 3 generally is the motor, mainly drives agitator 4 and rotates, and the rotation of agitator 4 can make inside reactant evenly distributed, is favorable to the reaction, can mix when subsequent addition regulating solution simultaneously, improves pH meter greatly and detects the precision.
In this embodiment, a control device is arranged at the top of the reaction kettle 1, and the control device comprises a controller 7, a pH meter and a pH adjuster; the pH regulator comprises an alkaline liquid tank 9, an acid liquid tank 10, a water tank 11 and a feed pump 12, wherein the alkaline liquid tank 9, the acid liquid tank 10 and the water tank 11 are respectively connected with the feed pump 12, the feed pump 12 extends into the reaction kettle 1 through a feed pipe 13, the feed pipe 13 is provided with at least one spherical discharge hole 14, the spherical discharge hole 14 is provided with a plurality of discharge holes 15, and a pH meter 8 is fixed at the bottom of the feed pipe 13.
Specifically, a first electric control valve 16 is arranged between the lye tank 9 and the feed pump 12, a second electric control valve 17 is arranged between the acid liquor tank 10 and the feed pump 12, a third electric control valve 18 is arranged between the water tank 11 and the feed pump 12, and the controller 7 is electrically connected with the first electric control valve 16, the second electric control valve 17 and the third electric control valve 18 respectively. The alkaline liquid tank 9 is mainly used for adding alkaline liquid into the reaction kettle 1, the acid liquid tank 10 is used for adding acid liquid into the reaction kettle 1, the alkaline liquid and the acid liquid can adjust the pH value, and the water tank 11 is used for adding clear water into the reaction kettle 1 to adjust the concentration. In the controller 7, a limit value may be set for the reaction pH, which is generally the optimum reaction pH. In the reaction process, when the pH meter detects that the pH value is transmitted to the controller 7 through a signal, the controller 7 compares the value, and when the value is found to be lower than the lower limit of the set value, the controller 7 controls the first electric control valve 16 to be opened, and alkali liquor is input into the interior to increase the pH value so as to enable the pH value to reach the optimum range value. Similarly, when the value is higher than the lower limit of the set value, the controller 7 controls the second electric control valve 17 to open, and acid liquor is input into the controller, so as to reduce the pH value and make the pH value reach the optimum range value.
In the reaction kettle 1, a concentration meter 23 is arranged on the feeding pipe 13, and the concentration meter 23 obtains the concentration of the solution mainly through the conductivity of the solution. The design is generally aimed at liquid reaction, when the concentration is too high, the third electrically controlled valve 18 is opened, water is added, and the concentration is reduced to make it react under the optimum concentration. In this embodiment, the data receiving function, the data processing function, and the electric control function of the controller 7 are conventional functions, and are available in the market in the prior art, and the types are not selected as long as the functions are provided.
The feed pump 12 is a peristaltic pump, a motor in the peristaltic pump is a stepping motor, and the controller 7 is electrically connected with the stepping motor and drives the feed pump 12 to work. The peristaltic pump is a prior art pump, and the structure and principle thereof are not described in detail herein, just like squeezing a hose filled with fluid with fingers, and the fluid in the hose moves forward as the fingers slide forward. The peristaltic pump pushes the regulating solution into a spherical discharge port 14 at the bottom of the feeding pipe 13, and the regulating solution directly enters the reaction kettle 1 due to the pushing of the peristaltic pump. The pipe diameter of the feeding pipe 13 is 20 mm; the aperture of the discharge hole 15 is 1 mm. The pipe diameter and the pore diameter are very small, the regulating solution is sprayed out from the spherical discharge port 14 in a spraying manner, the spraying range is wide, the mixing is quicker, and the detection accuracy of the pH meter is greatly improved. A mechanical one-way valve 24 is arranged between the spherical discharge port 14 and the peristaltic pump, and the one-way valve 24 can enter the spherical discharge port 14 through the pushing of liquid, but can prevent the liquid in the reaction kettle 1 from flowing back.
In this embodiment, the top of the reaction vessel 1 is provided with a first exhaust port 21 for maintaining the pressure inside the reaction vessel 1.
In this embodiment, heating heat preservation 6 is equipped with heat source import 19 and heat source export 20 that supply steam or hot water circulation, is equipped with steam in the heating heat preservation 6, is equipped with second gas vent 22 in the heating heat preservation 6, mainly maintains the inside pressure of heating heat preservation 6, and reation kettle 1's inside is equipped with temperature-sensing ware 25, and temperature-sensing ware 25 is connected with controller 7. And the control valve on the steam feed pipe 13 is electrically connected with the controller 7. Temperature-sensing ware 25 sends the controller 7 with the inside temperature signal of reation kettle 1, and is too high when controller 7 contrast temperature, then control valve closes, opens second gas vent 22 simultaneously, reduces the inside steam of heating heat preservation 6 to reduce the heating, guarantee that the inside reactant of reation kettle 1 reacts under suitable temperature.
Example 3
A perfume reaction device is disclosed, as shown in fig. 4, fig. 6-7, the pipe diameter of the feeding pipe 13 is 20 mm; the aperture of the discharge hole 15 is 0.5 mm. The heating and insulating layer 6 is provided with a heat source inlet 19 and a heat source outlet 20 for steam or hot water to circulate, and the heating and insulating layer 6 is internally insulated by hot water. Hot water enters through heat source inlet 19 and exits through heat source outlet 20. When the temperature is too high, cold water enters from the heat source inlet 19, and the temperature of the water in the heating and insulating layer 6 is reduced. When the temperature is too low, the temperature of the input hot water is increased, and the circulation is increased, so that the temperature of the water in the heating insulation layer 6 is increased.
Reference herein to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the invention. The appearances of the phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. It is explicitly and implicitly understood by one skilled in the art that the embodiments described herein can be combined with other embodiments.

Claims (9)

1. A perfume reaction device, characterized in that: comprises that
The reaction kettle is provided with a feeding hole and a driving device at the top, a stirrer driven by the driving device to rotate is arranged in the reaction kettle, and a discharging hole is formed in the bottom of the reaction kettle; and
the heating and insulating layer is sleeved outside the reaction kettle; and
the control device is arranged on the reaction kettle and comprises a controller, a pH meter and a pH regulator; the pH regulator comprises an alkaline liquid tank, an acid liquid tank, a water tank and a feed pump, the alkaline liquid tank, the acid liquid tank and the water tank are respectively connected with the feed pump, the feed pump extends into the reaction kettle through a feed pipe, the feed pipe comprises at least one spherical discharge hole, a plurality of discharge holes are formed in the spherical discharge hole, and the pH meter is fixed at the bottom of the feed pipe;
wherein, the pH meter is in signal connection with the controller, and the controller is electrically connected with the feeding pump.
2. The fragrance reaction device of claim 1, wherein: the pipe diameter of the feeding pipe is 10-20 mm.
3. The fragrance reaction device of claim 2, wherein: the aperture of the discharge hole is 0.5-1 mm.
4. The fragrance reaction device of claim 1, wherein: the feeding pump is a peristaltic pump, a stepping motor is arranged in the feeding pump, and the controller is electrically connected with the stepping motor and drives the feeding pump to work.
5. The fragrance reaction apparatus according to claim 4, wherein: the alkaline solution tank, the acid solution tank and the water tank are respectively connected with the feeding pump through pipelines, a first electric control valve is arranged between the alkaline solution tank and the feeding pump, a second electric control valve is arranged between the acid solution tank and the feeding pump, a third electric control valve is arranged between the water tank and the feeding pump, and the controller is respectively in electric control connection with the first electric control valve, the second electric control valve and the third electric control valve.
6. The fragrance reaction device of claim 1, wherein: an electric heating pipe, or steam, or hot water is arranged in the heating insulation layer.
7. The fragrance reaction device of claim 6, wherein: the heating and insulating layer is provided with a heat source inlet and a heat source outlet for steam or hot water to circulate.
8. The fragrance reaction device of claim 1, wherein: the reaction kettle is characterized in that a first exhaust port is arranged at the top of the reaction kettle, and a second exhaust port is arranged in the heating heat-insulating layer.
9. The fragrance reaction device of claim 1, wherein: the stirrer is a conical stirrer.
CN202220655289.0U 2022-03-24 2022-03-24 Spices reaction device Active CN217248916U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202220655289.0U CN217248916U (en) 2022-03-24 2022-03-24 Spices reaction device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202220655289.0U CN217248916U (en) 2022-03-24 2022-03-24 Spices reaction device

Publications (1)

Publication Number Publication Date
CN217248916U true CN217248916U (en) 2022-08-23

Family

ID=82870117

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202220655289.0U Active CN217248916U (en) 2022-03-24 2022-03-24 Spices reaction device

Country Status (1)

Country Link
CN (1) CN217248916U (en)

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