CN217229757U

CN217229757U - Winding machine

Info

Publication number: CN217229757U
Application number: CN202220196451.7U
Authority: CN
Inventors: 王华良; 方国生; 任春
Original assignee: Hangzhou Chengjiang Textile Co ltd
Current assignee: Hangzhou Chengjiang Textile Co ltd
Priority date: 2022-01-22
Filing date: 2022-01-22
Publication date: 2022-08-19
Anticipated expiration: 2032-01-22

Abstract

The application discloses winder belongs to winder technical field, which comprises a bod, the last fixed surface of organism is connected with the fixed plate, the left surface fixedly connected with telescopic link of fixed plate, the left end fixedly connected with of telescopic link shears the ware, the last fixed surface of organism is connected with step motor, the inner wall of organism fixedly connected with encoder, controller and converter respectively, the encoder passes through the wire and is connected with controller and step motor electricity respectively, the converter passes through the wire and is connected with controller and step motor electricity respectively. This winder, through being provided with the encoder, can play the effect that detects step motor and rotate the number of turns, realize carrying out the purpose that stops to step motor according to rotating the number of turns, through being provided with the converter, can play control step motor pivoted effect, realize according to encoder data and then utilize the converter to stop step motor's purpose, need the problem of manual stop step motor after avoiding reacing the number of turns of winding.

Description

Winding machine

Technical Field

The application belongs to the technical field of winding machines, and particularly relates to a winding machine.

Background

The winding machine is a device for winding workpieces, materials and the like, is widely applied and classified according to different industries, comprises a lithium battery winding machine, a steel wire winding machine, a textile winding machine and the like, and can be divided into a manual winding machine, a semi-automatic winding machine and a full-automatic winding machine according to the operation mode of the machine.

In the process of implementing the application, the inventor finds that at least the following problems exist in the technology: when the existing winding machine winds steel wires, the number of winding turns of the steel wires cannot be controlled due to low control degree, and then automatic cutting can not be carried out according to the number of the winding turns.

To this end, we propose a winder to solve the above problems.

SUMMERY OF THE UTILITY MODEL

The application aims to solve the problem that automatic stopping and automatic cutting cannot be carried out according to the number of winding turns in the prior art, and provides a winding machine.

In order to achieve the purpose, the following technical scheme is adopted in the application:

the utility model provides a winding machine, includes the organism, the last fixed surface of organism is connected with the fixed plate, a side fixedly connected with telescopic link of fixed plate, the one end fixedly connected with cutter of telescopic link, the last fixed surface of organism is connected with step motor, the inner wall of organism is fixedly connected with encoder, controller and converter respectively, the encoder passes through the wire and is connected with controller and step motor electricity respectively, the converter passes through the wire and is connected with controller and step motor electricity respectively, the last fixed surface of organism is connected with the control cabinet, the controller passes through the wire and is connected with control cabinet and cutter electricity respectively, the wire loop has been placed to the top of organism, the inner wall threaded connection of wire loop has fixing bolt.

Through setting up the fixed plate, realized fixing the purpose to the telescopic link.

Preferably, the bottom surface of the machine body is fixedly connected with two groups of universal wheels, and a sealing cover is clamped inside the machine body.

Through setting up the universal wheel, realized removing the purpose to the organism.

Preferably, the upper surface of the machine body is fixedly connected with a moving assembly, and the upper surface of the moving assembly is fixedly connected with two lead wheels.

Through setting up the removal subassembly, realized carrying out the purpose of back-and-forth movement to the lead wheel.

Preferably, the upper surface of the machine body is fixedly connected with a shaft seat, and a sliding rod is placed above the machine body.

Through setting up the axle bed, realized installing the purpose to the bearing.

Preferably, a bearing is fixedly embedded in the front face of the shaft seat, a rotating shaft is fixedly connected to an inner ring of the bearing, and an output end of the stepping motor is rotatably connected with one end of the rotating shaft.

Through setting up the bearing, realized the purpose of protecting the pivot.

Preferably, the surface sliding connection of slide bar has two sliders, two the installation piece has been placed jointly to the upper surface of slider, the inner wall threaded connection of installation piece has two sets of screws, every group the surface of screw all with the inner wall threaded connection of slider.

Through setting up the screw, realized fixing the purpose to the installation piece.

Preferably, the outer surface of the rotating shaft and one side surface of the mounting block are both fixedly connected with clamps, the front surface of one of the two clamps is fixedly connected with the back surface of the wire ring, and the inner wall of one of the two clamps is fixedly connected with the winding shaft.

By arranging the winding shaft, the purpose of providing a winding point for the winding steel wire is achieved.

Preferably, the outer surface of the sliding rod is fixedly connected with a baffle plate, and the bottom surface of the baffle plate is fixedly connected with the upper surface of the machine body.

Through setting up the fender position board, realized the purpose of restriction slider shift position.

To sum up, the technical effect and the advantage of this application: the winding machine can play a role of detecting the number of rotating turns of the stepping motor by arranging the encoder, realize the purpose of stopping the stepping motor according to the number of the rotating turns and avoid the problem of incapability of controlling the number of the steel wire winding turns, can play a role of controlling the rotation of the stepping motor by arranging the frequency converter, realize the purpose of stopping the stepping motor by utilizing the frequency converter according to the encoder data, avoid the problem of manual stopping of the stepping motor after the number of the winding turns is reached, can play a role of integral automatic control by virtue of the controller and the control console, realize the purpose of controlling the action of the frequency converter and the action of the shearing device, avoid the problem of incapability of shearing the steel wire after the frequency converter stops the stepping motor, can play a role of fixing the steel wire by virtue of the matching of the wire ring and the fixing bolt, and realize the purpose of providing a cutting point for the shearing device to cut off, the problem that the steel wire head is wound in the steel wire and cannot be cut is solved.

Drawings

Fig. 1 is a schematic perspective structural view of a body in a winding machine according to the present application;

FIG. 2 is a schematic perspective view of an encoder in a winding machine according to the present application;

FIG. 3 is a perspective structural view of a clamp in a winding machine according to the present application;

fig. 4 is a schematic three-dimensional structure of a cutter in a winding machine according to the present application;

fig. 5 is a schematic structural diagram of a rotating shaft in a winding machine according to the present application.

In the figure: 1. a body; 2. a screw; 3. a slider; 4. a stop plate; 5. fixing the bolt; 6. a wire-leading wheel; 7. a closure cap; 8. a stepping motor; 9. a shaft seat; 10. a clamp; 11. a winding shaft; 12. a cutter is cut; 13. a fixing plate; 14. mounting a block; 15. a slide bar; 16. a universal wheel; 17. a console; 18. an encoder; 19. a frequency converter; 20. a controller; 21. a telescopic rod; 22. a moving assembly; 23. a bearing; 24. a rotating shaft; 25. a wire loop.

Detailed Description

The technical solutions in the embodiments of the present application will be described clearly and completely with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only some embodiments of the present application, and not all embodiments.

Referring to fig. 1-4, a winding machine comprises a machine body 1, wherein a fixed plate 13 is fixedly connected to the upper surface of the machine body 1, a telescopic rod 21 is fixedly connected to the left side surface of the fixed plate 13, two groups of universal wheels 16 are fixedly connected to the bottom surface of the machine body 1, and the machine body 1 can be moved by using the universal wheels 16, so that the position of the machine body 1 is more flexible, the machine body 1 can only be fixed at a certain position, a sealing cover 7 is clamped inside the machine body 1, the sealing cover 7 seals the machine body 1, and devices are prevented from being exposed outside.

Referring to fig. 1, the left end of the telescopic rod 21 is fixedly connected with the cutter 12, the upper surface of the machine body 1 is fixedly connected with the stepping motor 8, the upper surface of the machine body 1 is fixedly connected with the moving assembly 22, the upper surface of the moving assembly 22 is fixedly connected with the two lead wheels 6, the moving assembly 22 can move the lead wheels 6, the lead positions of the lead wheels 6 are adjusted, and the lead wheels 6 are utilized to guide a steel wire so that the steel wire is smooth when being wound.

Referring to fig. 1-3, the inner wall of organism 1 is fixedly connected with encoder 18, controller 20 and converter 19 respectively, and the last fixed surface of organism 1 is connected with axle bed 9, and axle bed 9 can play certain supporting role, can install transmission device, and slide bar 15 has been placed to the top of organism 1, utilizes slide bar 15, and other parts of cooperation move, and slide bar 15 provides a rectilinear movement orbit for it is more steady to remove.

Referring to fig. 3-5, the encoder 18 is electrically connected to the controller 20 and the stepping motor 8 through wires, the frequency converter 19 is electrically connected to the controller 20 and the stepping motor 8 through wires, the bearing 23 is fixedly embedded in the front of the shaft seat 9, the rotating shaft 24 is protected through the bearing 23, abrasion of the rotating shaft 24 is reduced, the rotating shaft 24 is fixedly connected to the inner ring of the bearing 23, the rotating shaft 24 is used for transmission, the force generated by the stepping motor 8 is used for driving other components to rotate, and the output end of the stepping motor 8 is rotatably connected to one end of the rotating shaft 24.

Referring to fig. 1-3, the upper surface of machine body 1 is fixedly connected with control cabinet 17, the surface sliding connection of slide bar 15 has two sliders 3, installation block 14 has been placed jointly to the upper surface of two sliders 3, installation block 14 mainly is used for installing the centre gripping work piece, cooperate slider 3 to remove again, the inner wall threaded connection of installation block 14 has two sets of screws 2, fix installation block 14 on slider 3 with screws 2, make installation block 14 can remove along with slider 3, the surface of every set of screws 2 all with the inner wall threaded connection of slider 3.

Referring to fig. 1 to 3, a controller 20 is electrically connected to a console 17 and a guillotine 12 through wires, and a clamp 10 is fixedly connected to both an outer surface of a rotation shaft 24 and a left side surface of a mounting block 14, and can be clamped by the clamp 10, so that components in the clamp 10 can be fixed, a wire loop 25 is placed above a machine body 1, and a fixing bolt 5 is threadedly connected to an inner wall of the wire loop 25. The front side of one of the two clamps 10 is fixedly connected with the back side of the wire ring 25, the inner wall of one of the two clamps 10 is fixedly connected with the winding shaft 11, and the winding shaft 11 provides a support for winding the wire so that the wire is wound on the winding shaft 11.

Referring to fig. 1 to 3, a stopper 4 is fixedly connected to an outer surface of the sliding rod 15, the stopper 4 can stop the movement of the slider 3 to limit the maximum moving distance of the slider 3, a bottom surface of the stopper 4 is fixedly connected to an upper surface of the machine body 1, and a fixing bolt is threadedly connected to an inner wall of the wire ring 25.

The working principle is as follows: firstly, electrifying a stepping motor 8, when a steel wire needs to be wound, penetrating the steel wire into a lead wheel 6, inserting the steel wire into a wire ring 25 after passing through the lead wheel 6, fixing the steel wire by using a fixing bolt 5, fixing a winding shaft 11 by using a clamp 10, starting the stepping motor 8, driving a rotating shaft 24 to rotate by using the stepping motor 8, further driving the clamp 10 to rotate, winding the steel wire on the winding shaft 11 along with the rotation of the clamp 10, when the number of winding turns of the steel wire needs to be controlled, setting the number of winding turns by using a control console 17, wherein the number of winding turns of the steel wire is the same as the number of rotation turns of the stepping motor 8, then detecting the number of rotation turns of the stepping motor 8 by using an encoder 18, when the number of rotation turns of the stepping motor 8 reaches a set value, transmitting a signal to a controller 20 by using the encoder 18, and further controlling the action of a frequency converter 19 according to the signal command by the controller 20, the frequency converter 19 reduces the rotation speed of the stepping motor 8 to zero, stops the rotation of the stepping motor 8, and extends and retracts the cutter 12 by using the extension rod 21, so that the controller 20 controls the cutter 12 to operate, and the cutter 12 cuts the steel wire, thereby realizing the functions of automatic stop and automatic cutting according to the number of winding turns.

The above description is only for the preferred embodiments of the present application, but the scope of the present application is not limited thereto, and any person skilled in the art should be considered to be within the scope of the present application, and all equivalent substitutions and changes according to the technical solutions and the inventive concepts of the present application should be covered by the scope of the present application.

Claims

1. The winding machine comprises a machine body (1) and is characterized in that a fixing plate (13) is fixedly connected to the upper surface of the machine body (1), a telescopic rod (21) is fixedly connected to one side surface of the fixing plate (13), a shearing device (12) is fixedly connected to one end of the telescopic rod (21), a stepping motor (8) is fixedly connected to the upper surface of the machine body (1), an encoder (18), a controller (20) and a frequency converter (19) are fixedly connected to the inner wall of the machine body (1) respectively, the encoder (18) is electrically connected with the controller (20) and the stepping motor (8) through wires respectively, the frequency converter (19) is electrically connected with the controller (20) and the stepping motor (8) through wires respectively, a control console (17) is fixedly connected to the upper surface of the machine body (1), the controller (20) is electrically connected with the control console (17) and the shearing device (12) through wires respectively, a wire ring (25) is placed above the machine body (1), and a fixing bolt (5) is connected to the inner wall of the wire ring (25) in a threaded mode.

2. The winding machine according to claim 1, characterized in that two sets of universal wheels (16) are fixedly connected to the bottom surface of the machine body (1), and a closing cover (7) is clamped inside the machine body (1).

3. Spooling machine as claimed in claim 1, characterized in that a moving component (22) is fixedly connected to the upper surface of the machine body (1), and two lead wheels (6) are fixedly connected to the upper surface of the moving component (22).

4. A winding machine according to claim 1, characterized in that the upper surface of the machine body (1) is fixedly connected with a shaft seat (9), and a sliding rod (15) is placed above the machine body (1).

5. A winding machine according to claim 4, characterized in that a bearing (23) is fixedly embedded in the front surface of the shaft seat (9), a rotating shaft (24) is fixedly connected to the inner ring of the bearing (23), and the output end of the stepping motor (8) is rotatably connected with one end of the rotating shaft (24).

6. A winding machine according to claim 4, characterized in that the outer surface of the sliding rod (15) is connected with two sliding blocks (3) in a sliding way, the upper surfaces of the two sliding blocks (3) are jointly provided with a mounting block (14), the inner wall of the mounting block (14) is connected with two groups of screws (2) in a threaded way, and the outer surface of each group of screws (2) is connected with the inner wall of the sliding block (3) in a threaded way.

7. A winding machine according to claim 5, characterized in that the outer surface of the rotating shaft (24) and one side of the mounting block (14) are fixedly connected with clamps (10), the front of one of the two clamps (10) is fixedly connected with the back of the wire loop (25), and the inner wall of one of the two clamps (10) is fixedly connected with the winding shaft (11).

8. Winding machine according to claim 4, characterized in that the sliding rod (15) has a stop plate (4) fixedly connected to its outer surface, and the bottom surface of the stop plate (4) is fixedly connected to the upper surface of the machine body (1).