CN202963657U - Intelligent automatic metallographic cutter - Google Patents
Intelligent automatic metallographic cutter Download PDFInfo
- Publication number
- CN202963657U CN202963657U CN 201220741716 CN201220741716U CN202963657U CN 202963657 U CN202963657 U CN 202963657U CN 201220741716 CN201220741716 CN 201220741716 CN 201220741716 U CN201220741716 U CN 201220741716U CN 202963657 U CN202963657 U CN 202963657U
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Abstract
The utility model relates to an automatic metallographic cutter, and relates to the field of machinery. A framework door is installed on an outer framework, one side of the outer framework is connected with a touch screen, and universal caster wheels are arranged below the outer framework, a control device is arranged in the outer framework, a water pump is arranged above the control device, the lower portion of water pump is connected with a cooling water tank, a cutting chamber base plate is arranged above the outer framework, a cutting chamber seal cover shell is connected above the cutting chamber base plate, a limit set is arranged on one side of the cutting chamber seal cover shell, a pressure bar is arranged on the other side of the cutting chamber seal cover shell, a water-proof lamp is arranged in the middle of the cutting chamber base plate, a main shaft motor is arranged on one side of the water-proof lamp, a motor base is arranged below the main shaft motor, and a main shaft motor shell is arranged above the main shaft motor. The main shaft motor shell has multiple protection functions for an operator and the automatic metallographic cutter, and is safe and reliable. One-button unattended operation automatic cutting and sampling is achieved, noise of the equipment is low, degree of automation is high, and working strength of workers is reduced.
Description
Technical field:
The utility model relates to mechanical field, is specifically related to a kind of intelligent automatic metallic phase cutting machine.
Background technology:
Existing domestic metallographical cutter is whole platform, is unfavorable for adding to hold and be difficult to the cut point of wanting of workpiece accurately being located of specification part not; Also be difficult to accomplish cut continuously to irregular the capable coupons of making even, and need to set cutting speed before the cutting machine cutting, can not adjust cutting speed in cutting process, be easy to cause compound material that some different materials combine when cutting because the cutting speed problem causes tangent plane tissue variation etc., thereby affect the cutting sampling effect; Need to arrive the fixing extreme position of machine and could can not in time follow the tracks of demonstration to the cutting path increment by autostop in cutting process; And most metallographical cutter adopts the three insertions and one withdrawal pattern of the fixing depth of cut, withdrawing amount and fixing feed withdrawing conversion time to cut, thereby has limited the cutting effect of some special materials.
The utility model content:
the purpose of this utility model is to provide a kind of intelligent automatic metallic phase cutting machine, it adopts the PLC controller to control, automaticity is high, alleviate operating personnel's working strength, accurately locate and do not become flexible cut exemplar and carry out continuous cutting sampling by the Split double-layer mobile position platform, thereby satisfy operating personnel and do the sampling specification of wanting, cutting speed is stepless speed regulation and system can be according to material hardness and the specification conditions of cut workpiece in cutting process, automatically adjust cutting speed to reach the optimum sampling effect to cut exemplar especially multiple material composite members and specially treated process conditions, also reached simultaneously the protection to machine self, automatically reset and shut down run to the cutting stroke of setting when machine after, having satisfied the cutting that saves time most of the large small workpiece of plurality of specifications, touch-screen can show performance constantly always in whole cutting process.Satisfied the requirement that some needs cut into certain depth; Can change the time Set arbitrarily to the depth of cut, withdrawing amount and the advance and retreat swivel of single, select feed, the withdrawing that is fit to and the swivel of advancing and retreat to change interval time thereby satisfy various materials, to reach more excellent cutting sampling effect.
in order to solve the existing problem of background technology, the utility model by the following technical solutions: it comprises outside framework 1, control device A, Frame door 2, cutting chamber substrate 3, universal caster wheel 4, cutting chamber seal casing 5, pressure bar 6, cutting blade case 7, cooling water tank 8, water pump 9, Split double-layer mobile position platform 10, platform rule 11, advance fast fixture 12, X-axis positioning motor 13, spindle motor 14, motor cabinet 15, Z axis lifting regulating mechanism 16, spindle motor case 17, y-axis motor 18, y-axis motor case 19, synchronizing wheel 20, screw mandrel 21, polished rod 22, touch-screen 23, water proof lamp 28 and spacing group 29, Frame door 2 is installed on outside framework 1, one side of outside framework 1 is connected with touch-screen 23, the below of outside framework 1 is provided with universal caster wheel 4, the inside of outside framework 1 is provided with control device A, the top of control device A is provided with water pump 9, the below of water pump 9 is connected with cooling water tank 8, the top of outside framework 1 is provided with cutting chamber substrate 3, the top of cutting chamber substrate 3 is connected with cutting chamber seal casing 5, one side of cutting chamber seal casing 5 is provided with spacing group 29, the opposite side of cutting chamber seal casing 5 is provided with pressure bar 6, the middle part of cutting chamber substrate 3 is provided with water proof lamp 28, one side of water proof lamp 28 is provided with spindle motor 14, the below of spindle motor 14 is provided with motor cabinet 15, the top of spindle motor 14 is provided with spindle motor case 17, one side of spindle motor 14 is provided with y-axis motor 18, the top of y-axis motor 18 is provided with y-axis motor case 19, one side of y-axis motor 18 is provided with synchronizing wheel 20, synchronizing wheel 20 is connected with gear by belt, the gear middle part is provided with screw mandrel 21, one end of spindle motor 14 is provided with cutting blade case 7, the both sides of cutting blade case 7 are provided with quick propelling fixture 12, advance fast the below of fixture 12 to be provided with Split double-layer mobile position platform 10, the below of Split double-layer mobile position platform 10 is provided with polished rod 22, be provided with platform rule 11 on Split double-layer mobile position platform 10, one end of Split double-layer mobile position platform 10 is provided with X-axis positioning motor 13, the top of X-axis positioning motor 13 is provided with Z axis lifting regulating mechanism 16.
Described control device A comprises PLC controller 24, transformer 25, frequency converter 26 and electrical part group 27, and electrical part group 27 inside are provided with PLC controller 24, and the below of electrical part group 27 is provided with transformer 25 and frequency converter 26.
Operation principle of the present utility model is: open water proof lamp 28, the cut exemplar of Split double-layer mobile position platform 10 clampings on right side also positions cut point, touch-screen 23 sends and controls signal to PLC controller 24, PLC controller 24 control X-axis positioning motors 13 move the Split double-layer mobile position platform and locate, and 10 pairs of cut exemplars of the Split double-layer mobile position platform in left side carry out fixed clamp again; 9 pairs of cut exemplars of water pump that system controls on cooling water tank 8 by PLC controller 24 carry out cooling; Thereby y-axis motor 18 drives screw mandrel 21 drive Split double-layer mobile position platforms 10 by synchronizing wheel 20 and moves, and after control panel was set total cutting stroke and preset cutting speed, PLC controller 24 was controlled y-axis motors 18 operations; Spindle motor 14 cuts, and after control panel was set spindle motor 14 rotating speeds, PLC controller 24 was adjusted the rotating speed of spindle motor 14 by controlling frequency converter 26; In cutting process, system can adjust cutting speed automatically according to cut exemplar hardness and specification conditions, feeds back to the current conditions of PLC controller 24 by frequency converter 26, and PLC controller 24 is adjusted y-axis motor 18 speeds of service automatically; Run to when setting stroke when adding the Split double-layer mobile position platform 10 of holding the cutting exemplar, PLC controller 24 stops Y-axis and advances, and resets by predetermined speed, and rear autostop resets.
The utlity model has following beneficial effect: it adopts the PLC controller to control, automaticity is high, alleviate operating personnel's working strength, accurately locate and do not become flexible cut exemplar and carry out continuous cutting sampling by the Split double-layer mobile position platform, doing thereby satisfy operating personnel the sampling specification of wanting; Cutting speed is stepless speed regulation and system can be according to material hardness and the specification conditions of cut workpiece in cutting process, automatically adjust cutting speed to reach the optimum sampling effect to cut exemplar especially multiple material composite members and specially treated process conditions, also reached the protection to machine self simultaneously; Automatically reset and shut down run to the cutting stroke of setting when machine after, having satisfied the cutting that saves time most of the large small workpiece of plurality of specifications, touch-screen can show performance constantly always in whole cutting process.Satisfied the requirement that some needs cut into certain depth; Can change the time Set arbitrarily to the depth of cut, withdrawing amount and the advance and retreat swivel of single, select feed, the withdrawing that is fit to and the swivel of advancing and retreat to change interval time thereby satisfy various materials, to reach more excellent cutting sampling effect.
Description of drawings:
Fig. 1 is structural representation of the present utility model;
Fig. 2 is package assembly schematic diagram of the present utility model;
Fig. 3 is Z axis lifting regulating mechanism structural representation in the utility model;
Fig. 4 is Split double-layer mobile position platform structural representation in the utility model.
The specific embodiment:
with reference to Fig. 1-4, this specific embodiment is taked following technical scheme: it comprises outside framework 1, control device A, Frame door 2, cutting chamber substrate 3, universal caster wheel 4, cutting chamber seal casing 5, pressure bar 6, cutting blade case 7, cooling water tank 8, water pump 9, Split double-layer mobile position platform 10, platform rule 11, advance fast fixture 12, X-axis positioning motor 13, spindle motor 14, motor cabinet 15, Z axis lifting regulating mechanism 16, spindle motor case 17, y-axis motor 18, y-axis motor case 19, synchronizing wheel 20, screw mandrel 21, polished rod 22, touch-screen 23, water proof lamp 28 and spacing group 29, Frame door 2 is installed on outside framework 1, one side of outside framework 1 is connected with touch-screen 23, the below of outside framework 1 is provided with universal caster wheel 4, the inside of outside framework 1 is provided with control device A, the top of control device A is provided with water pump 9, the below of water pump 9 is connected with cooling water tank 8, the top of outside framework 1 is provided with cutting chamber substrate 3, the top of cutting chamber substrate 3 is connected with cutting chamber seal casing 5, one side of cutting chamber seal casing 5 is provided with spacing group 29, the opposite side of cutting chamber seal casing 5 is provided with pressure bar 6, the middle part of cutting chamber substrate 3 is provided with water proof lamp 28, one side of water proof lamp 28 is provided with spindle motor 14, the below of spindle motor 14 is provided with motor cabinet 15, the top of spindle motor 14 is provided with spindle motor case 17, one side of spindle motor 14 is provided with y-axis motor 18, the top of y-axis motor 18 is provided with y-axis motor case 19, one side of y-axis motor 18 is provided with synchronizing wheel 20, synchronizing wheel 20 is connected with gear by belt, the gear middle part is provided with screw mandrel 21, one end of spindle motor 14 is provided with cutting blade case 7, the both sides of cutting blade case 7 are provided with quick propelling fixture 12, advance fast the below of fixture 12 to be provided with Split double-layer mobile position platform 10, the below of Split double-layer mobile position platform 10 is provided with polished rod 22, be provided with platform rule 11 on Split double-layer mobile position platform 10, one end of Split double-layer mobile position platform 10 is provided with X-axis positioning motor 13, the top of X-axis positioning motor 13 is provided with Z axis lifting regulating mechanism 16.
Described control device A comprises PLC controller 24, transformer 25, frequency converter 26 and electrical part group 27, and electrical part group 27 inside are provided with PLC controller 24, and the below of electrical part group 27 is provided with transformer 25 and frequency converter 26.
the operation principle of this specific embodiment is: open water proof lamp 28, the cut exemplar of Split double-layer mobile position platform 10 clampings on right side also positions cut point, touch-screen 23 sends and controls signal to PLC controller 24, PLC controller 24 control X-axis positioning motors 13 move the Split double-layer mobile position platform and locate, and 10 pairs of cut exemplars of the Split double-layer mobile position platform in left side carry out fixed clamp again, system is undertaken cooling by 9 pairs of cut exemplars of water pump that PLC 24 controls on cooling water tank 8, thereby y-axis motor 18 drives screw mandrel 21 drive Split double-layer mobile position platforms 10 by synchronizing wheel 20 and moves, after control panel is set total cutting stroke and default cutting speed, PLC controller 24 is controlled y-axis motor 18 operations, spindle motor 14 cuts, after control panel is set spindle motor 14 rotating speeds, PLC controller 24 is adjusted the rotating speed of spindle motor 14 by controlling frequency converter 26, in cutting process, system can adjust cutting speed automatically according to cut exemplar hardness situation, feed back to the current conditions of PLC controller 24 by frequency converter 26, PLC controller 24 is adjusted y-axis motor 18 speeds of service automatically, run to when setting stroke when adding the Split double-layer mobile position platform 10 of holding the cutting exemplar, PLC controller 24 stops Y-axis and advances, and reset by predetermined speed, rear autostop resets.
This specific embodiment has following beneficial effect: it adopts the PLC controller to control, automaticity is high, alleviate operating personnel's working strength, accurately locate and do not become flexible cut exemplar and carry out continuous cutting sampling by the Split double-layer mobile position platform, doing thereby satisfy operating personnel the sampling specification of wanting; Cutting speed is stepless speed regulation and system can be according to material hardness and the specification conditions of cut workpiece in cutting process, automatically adjust cutting speed to reach the optimum sampling effect to cut exemplar especially multiple material composite members and specially treated process conditions, also reached the protection to machine self simultaneously; Automatically reset and shut down run to the cutting stroke of setting when machine after, having satisfied the cutting that saves time most of the large small workpiece of plurality of specifications, touch-screen can show performance constantly always in whole cutting process; Satisfied the requirement that some needs cut into certain depth; Can change the time Set arbitrarily to the depth of cut, withdrawing amount and the advance and retreat swivel of single, select feed, the withdrawing that is fit to and the swivel of advancing and retreat to change interval time thereby satisfy various materials, to reach more excellent cutting sampling effect.
Claims (2)
1. an intelligent automatic metallic phase cutting machine, is characterized in that it comprises outside framework (1), control device (A), Frame door (2), cutting chamber substrate (3), universal caster wheel (4), cutting chamber seal casing (5), pressure bar (6), cutting blade case (7), cooling water tank (8), water pump (9), Split double-layer mobile position platform (10), platform rule (11), advance fast fixture (12), X-axis positioning motor (13), spindle motor (14), motor cabinet (15), Z axis lifting regulating mechanism (16), spindle motor case (17), y-axis motor (18), y-axis motor case (19), synchronizing wheel (20), screw mandrel (21), polished rod (22), touch-screen (23), water proof lamp (28) and spacing group (29), Frame door (2) is installed on outside framework (1), one side of outside framework (1) is connected with touch-screen (23), the below of outside framework (1) is provided with universal caster wheel (4), the inside of outside framework (1) is provided with control device (A), the top of control device (A) is provided with water pump (9), the below of water pump (9) is connected with cooling water tank (8), the top of outside framework (1) is provided with cutting chamber substrate (3), the top of cutting chamber substrate (3) is connected with cutting chamber seal casing (5), one side of cutting chamber seal casing (5) is provided with spacing group (29), the opposite side of cutting chamber seal casing (5) is provided with pressure bar (6), the middle part of cutting chamber substrate (3) is provided with water proof lamp (28), one side of water proof lamp (28) is provided with spindle motor (14), the below of spindle motor (14) is provided with motor cabinet (15), the top of spindle motor (14) is provided with spindle motor case (17), one side of spindle motor (14) is provided with y-axis motor (18), the top of y-axis motor (18) is provided with y-axis motor case (19), one side of y-axis motor (18) is provided with synchronizing wheel (20), synchronizing wheel (20) is connected with gear by belt, the gear middle part is provided with screw mandrel (21), one end of spindle motor (14) is provided with cutting blade case (7), the both sides of cutting blade case (7) are provided with quick propelling fixture (12), advance fast the below of fixture (12) to be provided with Split double-layer mobile position platform (10), the below of Split double-layer mobile position platform (10) is provided with polished rod (22), be provided with platform rule (11) on Split double-layer mobile position platform (10), one end of Split double-layer mobile position platform (10) is provided with X-axis positioning motor (13), the top of X-axis positioning motor (13) is provided with Z axis lifting regulating mechanism (16).
2. a kind of intelligent automatic metallic phase cutting machine according to claim 1, it is characterized in that described control device (A) comprises PLC controller (24), transformer (25), frequency converter (26) and electrical part group (27), electrical part group (27) inside is provided with PLC controller (24), and the below of electrical part group (27) is provided with transformer (25) and frequency converter (26).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220741716 CN202963657U (en) | 2012-12-31 | 2012-12-31 | Intelligent automatic metallographic cutter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220741716 CN202963657U (en) | 2012-12-31 | 2012-12-31 | Intelligent automatic metallographic cutter |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202963657U true CN202963657U (en) | 2013-06-05 |
Family
ID=48504787
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220741716 Withdrawn - After Issue CN202963657U (en) | 2012-12-31 | 2012-12-31 | Intelligent automatic metallographic cutter |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202963657U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103033395A (en) * | 2012-12-31 | 2013-04-10 | 上海中研仪器制造有限公司 | Intelligent automatic metallographic cutter |
| CN103894911A (en) * | 2014-04-19 | 2014-07-02 | 上海上大热处理有限公司 | Shaft part cutting device |
| CN109434190A (en) * | 2018-11-30 | 2019-03-08 | 嘉兴百盛光电有限公司 | A kind of frequency conversion cutter device |
| CN109540577A (en) * | 2019-01-15 | 2019-03-29 | 张庆明 | A kind of sampler of new material metallographic specimen |
-
2012
- 2012-12-31 CN CN 201220741716 patent/CN202963657U/en not_active Withdrawn - After Issue
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103033395A (en) * | 2012-12-31 | 2013-04-10 | 上海中研仪器制造有限公司 | Intelligent automatic metallographic cutter |
| CN103033395B (en) * | 2012-12-31 | 2017-03-29 | 上海中研仪器制造有限公司 | A kind of intelligent automatic metallographic cutter |
| CN103894911A (en) * | 2014-04-19 | 2014-07-02 | 上海上大热处理有限公司 | Shaft part cutting device |
| CN109434190A (en) * | 2018-11-30 | 2019-03-08 | 嘉兴百盛光电有限公司 | A kind of frequency conversion cutter device |
| CN109540577A (en) * | 2019-01-15 | 2019-03-29 | 张庆明 | A kind of sampler of new material metallographic specimen |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20130605 Effective date of abandoning: 20171114 |
|
| AV01 | Patent right actively abandoned |