CN217228053U - Automatic integrated equipment for oil immersion packaging of powder metallurgy gear - Google Patents
Automatic integrated equipment for oil immersion packaging of powder metallurgy gear Download PDFInfo
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- CN217228053U CN217228053U CN202220856395.5U CN202220856395U CN217228053U CN 217228053 U CN217228053 U CN 217228053U CN 202220856395 U CN202220856395 U CN 202220856395U CN 217228053 U CN217228053 U CN 217228053U
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- oil
- oil immersion
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- powder metallurgy
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Abstract
The utility model discloses a powder metallurgy gear immersion oil packaging automatic integrated device, which is characterized by comprising a transfer mechanism, a packaging workbench, an immersion oil mechanism and an automatic box sealing and packaging machine, wherein the immersion oil mechanism comprises a cleaning machine, an immersion oil tank and an oil draining tank; the advantage is that ultrasonic cleaner, immersion oil groove, oil dripping tank, packing operation platform, automatic joint sealing baling press design into a production line, and the operation personnel need not to remove the material among the whole production line operation process, reduces operation personnel intensity of labour, improves the operation smoothness nature, can effective control time through manipulator operation during the immersion oil, avoids the immersion oil time not enough, makes the rust-resistant effect of product better, and the vanning is also by the manipulator operation, avoids appearing the condition such as product damage and neglected packing.
Description
Technical Field
The utility model relates to an equipment that washs, immersion oil and packing powder metallurgy gear especially relates to an automatic integration equipment of gear immersion oil packing.
Background
The powder metallurgy gear is a high and new technology product with less cutting scraps and no cutting scraps.
The requirement of dimensional precision, especially tooth form precision, can be completely met by one-step forming and finishing processes without other post-treatment processes.
After the powder metallurgy gear is formed, oil immersion treatment is needed, wherein the oil immersion treatment is to quickly, uniformly and thoroughly permeate lubricating oil into each fine pore and gap of the powder metallurgy gear, the surface of the powder metallurgy gear is smooth, and finally the powder metallurgy gear is packaged.
At present, in the process of cleaning, oil immersion and packaging of a powder metallurgy gear, manual operation is adopted, when workers work, the problems of gear bump damage, material mixing, bag leakage and the like can occur, and the labor intensity of operators in the operation process is high, the operation efficiency is low and the like.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem that a powder metallurgy gear immersion oil packing automatic integration equipment that uses manpower sparingly, operating efficiency is high is provided.
The utility model provides a technical scheme that above-mentioned technical problem adopted does: the automatic integrated equipment for oil immersion packaging of the powder metallurgy gear comprises a transfer mechanism, a packaging workbench, an oil immersion mechanism and an automatic box sealing and packaging machine;
the transferring mechanism comprises a travelling frame and a manipulator, the manipulator is connected to the top of the travelling frame in a sliding manner, and the manipulator moves above the packaging workbench, the oil immersion mechanism and the automatic box sealing and packaging machine;
a transfer basket for placing a gear is arranged on the packaging workbench, and the manipulator drives the transfer basket to rotate among the packaging workbench, the oil immersion mechanism and the automatic box sealing and packaging machine;
the oil immersion mechanism comprises a cleaning machine, an oil immersion groove and an oil draining box, wherein the cleaning machine is used for cleaning the gear to be processed, the oil immersion groove is used for carrying out oil immersion operation on the cleaned gear, and the oil draining box is used for draining the oil immersed gear;
an automatic box sealing and packaging machine is used for carrying out box sealing and packaging operation on the packaging box after the packaging box is packaged.
The utility model discloses further preferred scheme does: the cleaning machine, the oil immersion tank, the oil draining tank, the packaging workbench and the automatic box sealing and packaging machine are sequentially arranged from left to right.
The utility model discloses further preferred scheme does: the truss comprises two support rods and a cross rod arranged between the two support rods, and the manipulator is connected to the cross rod in a sliding mode.
The utility model discloses further preferred scheme does: the manipulator comprises a connecting seat and two hook parts, the connecting seat is connected to the traveling frame in a sliding mode, and the two hook parts are controlled by the connecting seat to be close to and separated from each other.
The utility model discloses further preferred scheme does: the connecting seat is internally provided with an air cylinder, the top of the hook part is connected with the air cylinder, and the air cylinder drives the hook part to move along the y-axis direction of the travelling frame.
The utility model discloses further preferred scheme does: the both sides of transporting the basket all are equipped with the handle that is used for mentioning and transports the basket.
The utility model discloses further preferred scheme does: the packing work platform is including treating processing district and vanning district, and the transportation basket that is equipped with the gear of treating processing is placed in treating the processing district, and the transportation basket that is equipped with the gear after processing is accomplished is placed in the vanning district.
The utility model discloses further preferred scheme does: the cleaning machine is an ultrasonic cleaning machine.
The utility model discloses further preferred scheme does: the outer wall of the transfer basket is provided with a plurality of through holes which are orderly arranged.
Compared with the prior art, the utility model has the advantages that ultrasonic cleaner, immersion oil groove, oil dripping tank, packing operation platform, automatic joint sealing baling press design into a production line, the operation personnel need not to remove the material among the whole production line operation process, reduce operation personnel intensity of labour, improve the operation smoothness nature, can effective control time through manipulator operation during the immersion oil, avoid the immersion oil time not enough, make the rust-resistant effect of product better, the vanning is also by the manipulator operation, avoid appearing the condition such as product bruise and neglected packing.
Drawings
The present invention will be described in further detail below with reference to the drawings and preferred embodiments, but those skilled in the art will appreciate that the drawings are only drawn for the purpose of explaining the preferred embodiments, and therefore should not be taken as limiting the scope of the present invention. Furthermore, unless specifically stated otherwise, the drawings are merely schematic representations based on conceptual representations of elements or structures depicted and may contain exaggerated displays and are not necessarily drawn to scale.
Fig. 1 is a schematic structural diagram of a preferred embodiment of the present invention;
FIG. 2 is a schematic view of a transfer basket positioned within the washing machine in a preferred embodiment of the present invention;
FIG. 3 is a schematic view of the transfer basket positioned in the immersion tank in a preferred embodiment of the present invention;
FIG. 4 is a schematic view of the transfer basket positioned on the oil drainage tank in the preferred embodiment of the present invention;
FIG. 5 is a schematic view of a robot in a preferred embodiment of the present invention;
fig. 6 is a schematic view of a transfer basket in a preferred embodiment of the present invention.
In the figure: 1. a travelling frame; 11. a support bar; 12. a cross bar; 2. a manipulator; 21. a connecting seat; 22. a hook part; 31. a cleaning machine; 32. an oil immersion tank; 33. a draining tank; 4. an automatic box sealing and packaging machine; 5. a packaging work table; 51. a transfer basket; 511. A handle; 512. and a through hole.
Detailed Description
Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings. Those skilled in the art will appreciate that the description is illustrative only, and is not to be construed as limiting the scope of the invention.
It should be noted that: like reference numerals refer to like items in the following figures, and thus, once an item is defined in one figure, it may not be further defined and explained in subsequent figures.
Automatic integrated equipment of powder metallurgy gear immersion oil packing is including transport mechanism, packing workstation 5, immersion oil mechanism and automatic joint sealing baling press 4.
Transport mechanism transports the material of treating on packing table 5 to immersion oil mechanism, and immersion oil mechanism treats the processing material and accomplishes the immersion oil operation after, transport mechanism carries the material after the processing is accomplished to packing table 5 on, accomplishes the back with the material vanning, transport mechanism carries the packing box to automatic joint sealing baling press 4 and packs the operation.
The transfer mechanism comprises a travelling frame 1 and a manipulator 2, wherein the manipulator 2 is connected to the top of the travelling frame 1 in a sliding mode, and the manipulator 2 moves above a packaging workbench, an oil immersion mechanism and an automatic box sealing and packaging machine.
The truss 1 comprises two support rods 11 and a cross rod 12, the bottom ends of the two support rods 11 are fixed on the ground, the two ends of the cross rod 12 are fixedly connected to the top ends of the two support rods 11, and the manipulator 2 is connected to the cross rod 12 in a sliding mode.
An air cylinder (not shown in the figure) is arranged in the connecting seat 21, the top of the hook part 22 is connected with the air cylinder, and the air cylinder drives the hook part 22 to move along the y-axis direction of the traveling frame 1.
Be equipped with on packing workstation 5 and transport basket 51, transport basket 51 is used for placing the gear, and is further, transports basket 51's both sides and all is equipped with the handle 511 that is used for mentioning and transports basket 51, and when manipulator 2 took up and transported basket 51, two portions 22 that collude respectively on two handles 511.
A plurality of through holes 512 which are orderly arranged are formed in the side wall of the transfer basket 51, and the through holes 512 are square, so that the oil inlet amount is improved to the maximum extent.
The manipulator 2 drives the transfer basket 51 and operates between packing workstation 5, immersion oil mechanism and automatic joint sealing baling press 4 three, simultaneously, and the oily operation is invaded in the completion of invading oily mechanism, and the manipulator transports the gear after the processing is accomplished to packing workstation 5 after, and manipulator 2 can also carry out the vanning operation, avoids appearing the circumstances such as product damage and hourglass package.
The oil immersion mechanism comprises a cleaning machine 31, an oil immersion groove 32 and an oil leaching tank 33, wherein the cleaning machine 31 is used for cleaning the gear to be processed, and further, the cleaning machine 31 is an ultrasonic cleaning machine.
The time can be effectively controlled through the operation of the manipulator 2 during oil immersion, the insufficient oil immersion time is avoided, and the antirust effect of the product is better.
The oil immersion groove 32 is used for performing oil immersion operation on the cleaned gear, oil immersion treatment is needed after the powder metallurgy gear is formed, the oil immersion treatment is to quickly, uniformly and thoroughly permeate lubricating oil into each fine pore and gap of the powder metallurgy gear, and the surface of the powder metallurgy gear is smoother.
After manipulator 2 transported and transported basket 51 to packing workstation 5, manipulator 2 boxed the gear, and the vanning was accomplished the back, and manipulator 2 transports the packing box to on the automatic joint sealing baling press 4.
The automatic box sealing and packaging machine 4 is used for carrying out box sealing and packaging operation on the packaged packaging box.
In the working process of the device, the device is in a closed state,
1. the powder metallurgy gear that will need processing is put in transporting basket 51, and manipulator 2 transports both sides handle 511 of basket 51, and connecting seat 21 slides on horizontal pole 12, will adorn transporting basket 51 of gear and put into cleaning machine 31 and carry out the cleaning operation.
2. After the cleaning, the manipulator 2 grabs the handles 511 at two sides of the transfer basket 51, and transfers the transfer basket 51 with the gears to the oil immersion tank 32 for oil immersion operation.
3. After the immersion oil is completed, the manipulator 2 grabs the handles 511 at two sides of the transfer basket 51, transfers the transfer basket 51 with the gear to the upper side of the oil dripping tank 33, the manipulator 2 clamps the transfer basket 51 to stop above the oil dripping tank 33, and redundant oil on the transfer basket 51 and the gear is dripped.
4. After the oil is drained, the transfer basket 51 carrying the gears is transported by the manipulator 2 to the upper surface of the packaging worktable 5 for boxing operation.
5. After the boxing is finished, the packing box is sent to the automatic box sealing and packing machine 4 by the mechanical arm 2 to be subjected to box sealing and packing operation.
In the description of the present invention, it should be noted that the terms "upper", "lower", "front", "back", "inner", "outer", etc. indicate the position or positional relationship based on the position or positional relationship shown in the drawings, or the position or positional relationship that the products of the present invention are usually placed when used, and are only for convenience of describing the present invention and simplifying the description, but do not indicate or imply that the device or element to which the term refers must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
It is right above the utility model provides an automatic integration equipment of powder metallurgy gear immersion oil packing has carried out detailed introduction, and it is right to have used specific individual example herein the utility model discloses a principle and implementation mode have been explained, and the explanation of above embodiment only is used for helping understanding the utility model discloses and core thought. It should be noted that, for those skilled in the art, without departing from the principle of the present invention, the present invention can be further modified and modified, and such modifications and modifications also fall within the scope of the appended claims.
Claims (9)
1. The automatic integrated equipment for oil immersion packaging of the powder metallurgy gear is characterized by comprising a transfer mechanism, a packaging workbench, an oil immersion mechanism and an automatic box sealing and packaging machine;
the transferring mechanism comprises a travelling frame and a manipulator, the manipulator is connected to the top of the travelling frame in a sliding manner, and the manipulator moves above the packaging workbench, the oil immersion mechanism and the automatic box sealing and packaging machine;
a transfer basket for placing a gear is arranged on the packaging workbench, and the manipulator drives the transfer basket to run among the packaging workbench, the oil immersion mechanism and the automatic box sealing and packaging machine;
the oil immersion mechanism comprises a cleaning machine, an oil immersion groove and an oil draining box, wherein the cleaning machine is used for cleaning the gear to be processed, the oil immersion groove is used for carrying out oil immersion operation on the cleaned gear, and the oil draining box is used for draining the oil immersed gear;
an automatic box sealing and packaging machine is used for carrying out box sealing and packaging operation on the packaging box after the packaging box is packaged.
2. The automatic integrated equipment for oil immersion and packaging of powder metallurgy gears according to claim 1, wherein the cleaning machine, the oil immersion tank, the oil leaching tank, the packaging workbench and the automatic box sealing and packaging machine are sequentially arranged from left to right.
3. The automatic integrated equipment for oil immersion and packaging of powder metallurgy gears according to claim 1, wherein the traveling frame comprises two support rods and a cross rod arranged between the two support rods, and the mechanical arm is connected to the cross rod in a sliding mode.
4. The automatic integrated equipment for oil immersion and packaging of powder metallurgy gears according to claim 1, wherein the manipulator comprises a connecting seat and two hook parts, the connecting seat is connected to the traveling frame in a sliding mode and slides along the x-axis direction of the traveling frame, and the connecting seat controls the two hook parts to approach and separate.
5. The automatic integrated equipment for oil immersion and packaging of the powder metallurgy gear according to claim 4, wherein an air cylinder is arranged in the connecting seat, the top of the hook part is connected with the air cylinder, and the air cylinder drives the hook part to move along the y-axis direction of the traveling frame.
6. The powder metallurgy gear oil immersion packaging automatic integrated equipment as claimed in claim 1, wherein handles for lifting the transfer basket are arranged on two sides of the transfer basket.
7. The powder metallurgy gear oil immersion packaging automatic integrated equipment as claimed in claim 1, wherein the packaging workbench comprises a to-be-processed area and a boxing area, the transfer basket containing the gear to be processed is placed in the to-be-processed area, and the transfer basket containing the processed gear is placed in the boxing area.
8. The powder metallurgy gear oil immersion packaging automatic integrated equipment according to claim 1, wherein the cleaning machine is an ultrasonic cleaning machine.
9. The automatic integrated equipment for oil immersion and packaging of powder metallurgy gears according to claim 1, wherein the outer wall of the transfer basket is provided with a plurality of through holes which are arranged in order.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220856395.5U CN217228053U (en) | 2022-04-13 | 2022-04-13 | Automatic integrated equipment for oil immersion packaging of powder metallurgy gear |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220856395.5U CN217228053U (en) | 2022-04-13 | 2022-04-13 | Automatic integrated equipment for oil immersion packaging of powder metallurgy gear |
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| Publication Number | Publication Date |
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| CN217228053U true CN217228053U (en) | 2022-08-19 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202220856395.5U Active CN217228053U (en) | 2022-04-13 | 2022-04-13 | Automatic integrated equipment for oil immersion packaging of powder metallurgy gear |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117101948A (en) * | 2023-10-19 | 2023-11-24 | 南通市中吕齿轮有限公司 | Draining device for gear after oil immersion |
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2022
- 2022-04-13 CN CN202220856395.5U patent/CN217228053U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117101948A (en) * | 2023-10-19 | 2023-11-24 | 南通市中吕齿轮有限公司 | Draining device for gear after oil immersion |
| CN117101948B (en) * | 2023-10-19 | 2023-12-19 | 南通市中吕齿轮有限公司 | Draining device for gear after oil immersion |
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