CN217226071U - Novel vertical vibrating die for drain pipe - Google Patents
Novel vertical vibrating die for drain pipe Download PDFInfo
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- CN217226071U CN217226071U CN202220606692.4U CN202220606692U CN217226071U CN 217226071 U CN217226071 U CN 217226071U CN 202220606692 U CN202220606692 U CN 202220606692U CN 217226071 U CN217226071 U CN 217226071U
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Abstract
Novel vertical vibration mould of drain pipe. Relates to a mould for producing concrete pipes. The utility model comprises an external mold and a vibration mechanism, wherein the vibration mechanism comprises a vibration seat, a vibrator, a linear driving mechanism and a vertical moving mechanism; when the prefabricated pipe is in work, the motor is started in advance to drive the steel wire rope to release or retract, the vibrator is moved to the position of the corresponding vibration groove, then the vibrator is pressed in the vibration groove through the extension of the linear driving mechanism, the vibration process is carried out on concrete between the inner die and the outer die, the piston rod of the linear driving mechanism can be retracted in the vibration process, the vibrator is separated from the outer die, then the height position of the vibrator is adjusted through the rotation of the rope retracting seat, the vibration is carried out on different parts of the outer die, and the qualification rate of the prefabricated pipe is improved. The utility model has the characteristics of compact structure, improvement drain pipe compactness and qualification rate etc.
Description
Technical Field
The utility model relates to a mould of production concrete pipeline especially relates to novel vertical vibration mould of drain pipe.
Background
The existing concrete pipeline manufacturing process includes various processes such as radial extrusion, core mould vibration, centrifugal process, suspension roller process, vertical vibration and the like, and the core mould vibration process has the characteristics of less production field, wide pipeline caliber coverage, convenience in production and high speed, is widely used in domestic small and medium-sized enterprises, and has the advantage of no substitution particularly when a drain pipe with low pressure is produced.
The requirements for the drainage pipe in the current market are higher, the drainage pipe produced by adopting the core mould vibration process is mainly naturally cured after being demoulded because the semi-dry concrete is adopted during pouring, and the following defects can be found during later tests:
1. the concrete density of the inner and outer pipe walls of the drainage pipe is not enough, and the number of air holes is large.
2. When the pressure requirement of the pipeline is higher in the water closing test, the water leakage is easy to fail.
SUMMERY OF THE UTILITY MODEL
The utility model provides a to above problem, provide a compact structure, improve the vertical vibration mould of novel drain pipe of drain pipe closely knit degree and qualification rate.
The technical scheme of the utility model is that: novel vertical vibration mould of drain pipe includes:
the outer die is vertically and detachably arranged on the top of the bottom die and forms a forming cavity of the drain pipe with the inner die; and
the vibration mechanism comprises a vibration seat, a vibrator, a linear driving mechanism and a vertical moving mechanism;
the vibration seat is arranged on the outer die in a sliding mode through a pair of guide rails and reciprocates up and down on the outer die through a vertical moving mechanism;
the linear driving mechanism is arranged on the outer side of the vibration seat;
the vibrator is arranged on the inner side of the vibration seat, and the attachment or separation of the vibrator and the outer die is controlled through the extension and retraction of a piston rod of the linear driving mechanism.
Further, the inboard of vibration seat is equipped with the chamber that holds with the vibrator adaptation.
Further, the pair of guide rails is vertically and fixedly arranged on the outer die;
the vibration seat is arranged on the guide rail in a sliding mode through a plurality of sliding blocks.
Further, the linear driving mechanism comprises an air cylinder, an oil cylinder or an electric push rod.
Further, the vertical moving mechanism comprises a motor, a steel wire rope and a rope retracting seat;
the motor is fixedly arranged on the outer die through a motor base and is positioned above the vibrator;
the rope retracting seat is provided with a rope retracting position for accommodating a steel wire rope and rotates through the motor;
one end of the steel wire rope is fixedly connected with the rope collecting seat, the other end of the steel wire rope is fixedly connected with the vibration seat, and the lifting height of the vibrator is controlled through the winding and unwinding of the steel wire rope.
Further, the vertical moving mechanism comprises a vertical cylinder;
the vertical cylinder is vertically and fixedly arranged above the vibration seat, a cylinder body of the vertical cylinder is fixedly connected with the outer die, and a piston rod end is fixedly connected with the vibration seat.
Further, a damping spring is arranged between the vibrator and the linear driving mechanism;
one end of the damping spring is fixedly connected with a piston rod end of the linear driving mechanism, and the other end of the damping spring is fixedly connected with the vibrator.
The vibration seat is provided with a barrier strip matched with the vibrator.
Furthermore, a plurality of vibration grooves matched with the vibrators are formed in the outer die.
Furthermore, a plurality of fixed vibrators which are detachably and fixedly connected through connecting pieces are arranged on the outer die.
The utility model comprises an external mold and a vibration mechanism, wherein the vibration mechanism comprises a vibration seat, a vibrator, a linear driving mechanism and a vertical moving mechanism; when the prefabricated pipe is in work, the motor is started in advance to drive the steel wire rope to release or retract, the vibrator is moved to the position of the corresponding vibration groove, then the vibrator is pressed in the vibration groove through the extension of the linear driving mechanism, the vibration process is carried out on concrete between the inner die and the outer die, the piston rod of the linear driving mechanism can be retracted in the vibration process, the vibrator is separated from the outer die, then the height position of the vibrator is adjusted through the rotation of the rope retracting seat, the vibration is carried out on different parts of the outer die, and the qualification rate of the prefabricated pipe is improved. The utility model has the characteristics of compact structure, improvement drain pipe compactness and qualification rate etc.
Drawings
Figure 1 is a schematic structural view of the utility model,
figure 2 is a structural schematic diagram of a retracted state of a vibrator in a vibrating mechanism,
figure 3 is a structural diagram showing the extended state of the vibrator in the vibration mechanism,
FIG. 4 is a structural view showing a state in which a vibration spring is connected;
in the figure, 1 is an outer die, 2 is a bottom die, 3 is a vibration mechanism, 31 is a vibration seat, 32 is a vibrator, 33 is a linear driving mechanism, 34 is a vertical moving mechanism, 341 is a motor, 342 is a steel wire rope, 343 is a rope withdrawing seat, 35 is a guide rail, 4 is a damping spring, 5 is a barrier strip, 6 is a vibration groove, and 7 is a fixed vibrator.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary only for the purpose of explaining the present invention, and should not be construed as limiting the present invention.
In the description of the present invention, it should be understood that the terms "upper", "lower", "left", "right", "vertical", "horizontal", and the like indicate orientations or positional relationships based on orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention. In the description of the present invention, "a plurality" means two or more unless otherwise specified.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
The utility model is shown in figures 1-4; novel vertical vibration mould of drain pipe includes:
the outer die 1 is vertically and detachably arranged on the top of the bottom die 2, and forms a forming cavity of the drain pipe with the inner die; and
the vibration mechanism 3 comprises a vibration seat 31, a vibrator 32, a linear driving mechanism 33 and a vertical moving mechanism 34;
the vibration seat 31 is arranged on the outer die 1 in a sliding manner through a pair of guide rails 35 and reciprocates up and down on the outer die 1 through a vertical moving mechanism 34;
the linear driving mechanism 33 is disposed on the outer side of the vibration seat 31 (as shown in fig. 2, the right side of the vibration seat 31 is the outer side, and vice versa);
the vibrator 32 is disposed inside the vibration base 31, and the attachment and detachment of the vibrator 32 to and from the outer mold 1 is controlled by the extension and contraction of the piston rod of the linear driving mechanism 33.
The inboard of vibration seat 31 is equipped with the chamber that holds with vibrator 32 adaptation, and vibration seat 31 is when flexible, and vibration seat 31's lateral wall and the lateral wall laminating that holds the chamber improve flexible stationarity.
The pair of guide rails 35 are vertically and fixedly arranged on the outer die 1;
the vibration seat 31 is slidably disposed on the guide rail 35 through a plurality of sliding blocks.
The linear driving mechanism 33 includes an air cylinder, an oil cylinder or an electric push rod.
The vertical moving mechanism 34 comprises a motor 341, a steel wire rope 342 and a rope retracting seat 343;
the motor 341 is fixedly arranged on the outer die 1 through a motor 341 seat and is positioned above the vibrator 32;
the rope retracting seat 343 is provided with a rope retracting position for accommodating a steel wire rope 342 and rotates through the motor 341;
one end of the steel wire rope 342 is fixedly connected with the rope retracting seat 343, the other end of the steel wire rope 342 is fixedly connected with the vibration seat 31, and the height of the vibrator 32 is controlled through the retraction of the steel wire rope 342.
The vertical moving mechanism 34 is further expanded, and the vertical moving mechanism 34 comprises a vertical air cylinder;
the vertical cylinder is vertically and fixedly arranged above the vibration seat 31, the cylinder body of the vertical cylinder is fixedly connected with the outer die 1, and the piston rod end is fixedly connected with the vibration seat 31.
A damping spring 4 is arranged between the vibrator 32 and the linear driving mechanism 33;
one end of the damping spring 4 is fixedly connected with the piston rod end of the linear driving mechanism 33, and the other end of the damping spring 4 is fixedly connected with the vibrator 32, so that the vibration force of the vibrator 32 to the linear driving mechanism 33 during working is reduced through the damping spring 4, and the service life of the linear driving mechanism 33 is prolonged.
One side of the vibration seat 31 facing the bottom mold 2 is provided with a barrier strip 5 matched with the vibrator 32, and the vibrator 32 is attached to the barrier strip 5 facing the bottom mold 2 to move, so that the stability of the vibrator 32 during horizontal movement is improved.
The outer die 1 is provided with a plurality of vibration grooves 6 matched with the vibrators 32, and the vibrators 32 are pressed in the vibration grooves 6 during vibration, so that the vibration efficiency is improved.
The outer die 1 is provided with a plurality of fixed vibrators 7 which are detachably and fixedly connected through connecting pieces, and the vibrators 32 which can move up and down are combined with the fixed vibrators 7 for use, so that the production efficiency of the prefabricated pipe is improved.
The working mode of the scheme is that the motor 341 is started in advance to drive the steel wire rope 342 to pay off or take up the rope, the vibrator 32 is moved to the position of the corresponding vibration groove 6, then the vibrator 32 is pressed in the vibration groove 6 through the extension of the linear driving mechanism 33, the vibration process is carried out on the concrete between the inner die and the outer die 1, in the vibration process, a piston rod of the linear driving mechanism 33 can be retracted, the vibrator 32 is separated from the outer die 1, then the height position of the vibrator 32 is adjusted through the rotation of the rope take-up seat 343, different parts of the outer die 1 are vibrated, and the qualification rate of the prefabricated pipe is improved.
The disclosure of the present application also includes the following points:
(1) the drawings of the embodiments disclosed herein only relate to the structures related to the embodiments disclosed herein, and other structures can refer to general designs;
(2) the embodiments and features of the embodiments disclosed herein can be combined with each other to arrive at new embodiments without conflict;
the above embodiments are only embodiments disclosed in the present disclosure, but the scope of the disclosure is not limited thereto, and the scope of the disclosure should be determined by the scope of the claims.
Claims (10)
1. Novel vertical vibration mould of drain pipe, its characterized in that includes:
the outer die is vertically and detachably arranged on the top of the bottom die and forms a forming cavity of the drain pipe with the inner die; and
the vibration mechanism comprises a vibration seat, a vibrator, a linear driving mechanism and a vertical moving mechanism;
the vibration seat is arranged on the outer die in a sliding manner through a pair of guide rails and reciprocates up and down on the outer die through a vertical moving mechanism;
the linear driving mechanism is arranged on the outer side of the vibration seat;
the vibrator is arranged on the inner side of the vibration seat, and the attachment or separation of the vibrator and the outer die is controlled through the extension and retraction of a piston rod of the linear driving mechanism.
2. The vertical vibrating mould for the water drainage pipe according to claim 1, wherein the inner side of the vibrating seat is provided with a containing cavity matched with the vibrator.
3. The novel vertical vibrating die for the water drainage pipe as claimed in claim 1, wherein a pair of the guide rails is vertically and fixedly arranged on the outer die;
the vibration seat is arranged on the guide rail in a sliding mode through a plurality of sliding blocks.
4. The vertical vibrating mould for drain pipes according to claim 1, wherein the linear driving mechanism comprises a cylinder, an oil cylinder or an electric push rod.
5. The novel vertical vibrating die for the water drainage pipe according to claim 1, wherein the vertical moving mechanism comprises a motor, a steel wire rope and a rope retracting seat;
the motor is fixedly arranged on the outer die through a motor base and is positioned above the vibrator;
the rope retracting seat is provided with a rope retracting position for accommodating a steel wire rope and rotates through the motor;
one end of the steel wire rope is fixedly connected with the rope collecting seat, the other end of the steel wire rope is fixedly connected with the vibration seat, and the lifting height of the vibrator is controlled through the winding and unwinding of the steel wire rope.
6. The novel vertical vibrating drain pipe die of claim 1, wherein the vertical moving mechanism comprises a vertical cylinder;
the vertical cylinder is vertically and fixedly arranged above the vibration seat, a cylinder body of the vertical cylinder is fixedly connected with the outer die, and a piston rod end is fixedly connected with the vibration seat.
7. The vertical vibrating die for the drain pipe according to claim 1, wherein a damping spring is arranged between the vibrator and the linear driving mechanism;
one end of the damping spring is fixedly connected with a piston rod end of the linear driving mechanism, and the other end of the damping spring is fixedly connected with the vibrator.
8. The vertical vibrating mould for the drainpipe according to claim 7, wherein the vibrating base is provided with a barrier strip adapted to the vibrator.
9. The vertical vibrating die for the water drainage pipe as claimed in claim 1, wherein the outer die is provided with a plurality of vibrating grooves matched with the vibrator.
10. The vertical vibrating mould for the drainpipe according to claim 1, wherein the outer mould is provided with a plurality of fixed vibrators which are detachably and fixedly connected through connecting pieces.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220606692.4U CN217226071U (en) | 2022-03-21 | 2022-03-21 | Novel vertical vibrating die for drain pipe |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220606692.4U CN217226071U (en) | 2022-03-21 | 2022-03-21 | Novel vertical vibrating die for drain pipe |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217226071U true CN217226071U (en) | 2022-08-19 |
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ID=82843597
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220606692.4U Active CN217226071U (en) | 2022-03-21 | 2022-03-21 | Novel vertical vibrating die for drain pipe |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217226071U (en) |
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2022
- 2022-03-21 CN CN202220606692.4U patent/CN217226071U/en active Active
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