CN217225966U - Refractory material forming device with temperature control function - Google Patents
Refractory material forming device with temperature control function Download PDFInfo
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- CN217225966U CN217225966U CN202122271615.6U CN202122271615U CN217225966U CN 217225966 U CN217225966 U CN 217225966U CN 202122271615 U CN202122271615 U CN 202122271615U CN 217225966 U CN217225966 U CN 217225966U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
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Abstract
The utility model discloses a refractory material forming device with temperature control function, which relates to the field of refractory material production line and comprises a bracket, a mold heating and forming mechanism, a pressing mechanism, a demoulding mechanism and a control system, wherein the mold heating and forming mechanism comprises a mounting frame, a screw rod type moving component and a heating mold component, the mounting frame is arranged at the top of the bracket, the utility model can heat the mixed raw materials in the mold box by arranging a U-shaped heating pipe and a frame-shaped heating pipe, and then when a lower pressing plate extrudes the mixed raw materials in the mold box, the contact and diffusion among the mixed particles are facilitated, the forming effect of the mixed raw materials is improved, the rapid forming of the mixed raw materials is facilitated, and the heating temperature of the U-shaped heating pipe and the frame-shaped heating pipe can be adjusted according to the heating requirement of the mixed raw materials under the action of a temperature adjusting module, thereby improving the practicability of the device and meeting the use requirements of users.
Description
Technical Field
The utility model belongs to refractory material production line field, concretely relates to refractory material forming device with temperature control function.
Background
The refractory material is a heat, pressure or chemical resistant material that retains its strength and shape at high temperatures. The refractory material is an inorganic non-metallic material having a porous and heterogeneous structure. They generally consist of oxides of the following materials: silicon, aluminum, magnesium, calcium, and zirconium.
The refractory material production line mainly comprises six parts, namely a feeding system, a conveying system, a storage system, a batching system, a mixing system and a forming system, wherein a forming device is used in the forming system to extrude and form mixed raw materials.
The existing forming device has the advantages of simple structure and less functions, although the existing forming device can extrude and form the refractory materials, during extrusion forming, the die box does not have the heating function on the refractory materials, the rapid forming of mixed materials is not facilitated, the forming effect is not good, and when the existing forming device takes out the formed refractory materials, most of the existing forming device takes out the formed refractory materials manually by workers, and the taking out is troublesome, so that the inconvenience is brought to the work of the workers.
Accordingly, there has been a corresponding improvement in the shortcomings of the prior molding apparatus.
SUMMERY OF THE UTILITY MODEL
When extrusion to current forming device, the mould box does not have the heating function to refractory material, is unfavorable for mixing the quick shaping of raw materials, and the shaping effect is not fine to current forming device is when taking out shaping refractory material, and the majority is that the workman is manual to take out it, takes out more troublesome problem, the utility model provides a refractory material forming device with temperature control function.
The utility model provides a scheme that its technical problem adopted is: a refractory material forming device with a temperature control function comprises a support, a mold heating forming mechanism, a pressing mechanism, a demolding mechanism and a control system.
Mould heating forming mechanism includes installing frame, screw removal subassembly, heating die assembly, the installing frame is installed at the top of support, and screw removal unit mount moves the subassembly and can drive heating die assembly and remove about in the installing frame, heating die assembly includes mould case, backup pad, turns right from a left side in the mould case and has set gradually N mould box, all is provided with the heating pipe in the lateral wall all around of mould box, and ejection hole has been seted up to the bottom of mould box, and the backup pad setting can slide from top to bottom in the mould box on ejection hole.
The pressing mechanism comprises a mounting frame and a hydraulic telescopic rod, the mounting frame is mounted at the top of the mounting frame, the hydraulic telescopic rod is mounted in the mounting frame, a pressing seat is mounted at the telescopic end of the hydraulic telescopic rod, M pressing plates are mounted at the bottom of the pressing seat, and the pressing plates correspond to the die box and can slide up and down in the die box.
The demoulding mechanism comprises a telescopic rod, a lifting plate and a plurality of connecting ropes, wherein the telescopic rod is installed at the bottom of the support, the lifting plate is installed at the top end of the telescopic rod, H top plates are sequentially installed on the upper surface of the lifting plate from left to right, the top plates correspond to the ejection holes and can slide up and down in the ejection holes, the connecting ropes are symmetrically installed on the left side and the right side of the lifting plate, and the top ends of the connecting ropes are detachably installed on the pressing base to enable the pressing base to drive the lifting plate to ascend.
The control system comprises a controller, a driving module, a heating module and a temperature adjusting module, wherein the controller is respectively connected with the driving module, the heating module and the temperature adjusting module, the temperature adjusting module is connected with the heating module, the heating module is connected with the heating pipe, and the driving module is respectively connected with the hydraulic telescopic rod and the positive and negative motor.
As a preferred technical scheme of the utility model, the mounting groove has all been seted up in the lateral wall all around to the mould case, and four mounting groove intercommunications form frame type groove, and frame type heating pipe is installed at frame type inslot, turns right from a left side in the mould incasement and installs a plurality of partition boxes in proper order, and a plurality of partition boxes separate into a plurality of mould boxes with the mould case, install U type heating pipe in the partition box.
As the utility model discloses a preferred technical scheme, the screw removes the screw rod and the slide bar that the subassembly includes positive and negative motor and parallel arrangement, both ends all overlap and are equipped with bearing one about the screw rod, install respectively on the left and right sides wall of installing frame for two bearings one, the both ends of slide bar are connected with the inboard left surface of installing frame and inner wall right flank respectively, threaded connection has the nut on the screw rod, sliding connection has the sliding sleeve on the slide bar, install the mould case between nut and the sliding sleeve, positive and negative motor is installed in the installing frame side to be connected with the one end of screw rod.
As a preferred technical scheme of the utility model, all install the link on the lower surface left side of seat and the position on the right side down, connect the top of rope and install safe knot, the installation is detained and can be hung and establish in the link.
As a preferred technical scheme of the utility model, turn right from a left side and set gradually four backing rolls in the bottom of mould case, the front and back end of backing roll all overlaps and is equipped with bearing two, and two bearings are installed respectively on the wall of both sides around the installing frame.
As an optimized technical scheme of the utility model, the right side of mounting bracket is provided with the reinforced unloading pipe of past mould inslot, installs electronic baiting valve on the unloading pipe, controller and electronic baiting valve hookup.
As an optimal technical scheme of the utility model, the lower surface mounting of lifter plate has two electric putter, and the upper surface at the bottom plate is installed to two electric putter's bottom.
Compared with the prior art, the beneficial effects of the utility model are that:
1. the utility model discloses a set up U type heating pipe and frame type heating pipe, can heat the mixed raw materials in the mould box, then when the mixed raw materials of holding down plate in to the mould box extrudees, help contact and diffusion between the hybrid particle, improve the shaping effect of mixed raw materials, do benefit to the rapid prototyping of mixed raw materials, and in the effect of temperature regulation module, can be according to the heating needs of mixed raw materials, adjust the heating temperature of U type heating pipe and frame type heating pipe, and then improve the device's practicality, satisfy user's user demand.
2. The utility model discloses a detain safety and hang in the link, make the pressure seat rise down in the shrink of hydraulic telescoping rod, then under the effect of connecting the rope, pulling lifter plate and a plurality of roof rise, then the roof passes the ejecting mould box of ejecting hole and backup pad contact with fashioned refractory material to make things convenient for the workman to take out fashioned refractory material, it is convenient to bring for workman's work.
3. The utility model discloses a positive rotation of positive and negative motor makes the mould case remove right gradually, then under the effect of controller and electronic baiting valve, makes the ejection of compact of unloading pipe clearance, and then makes mixed raw materials pour into in the mould box into to the back preface carries out extrusion to mixed raw materials, thereby does not need the manual past mould box of workman reinforced, not only alleviates workman's the amount of labour, has still improved workman's work efficiency.
Drawings
Fig. 1 is a schematic view of the front cross-sectional structure of the present invention;
FIG. 2 is a schematic view of the front view structure of the present invention;
FIG. 3 is a schematic view of the cross-sectional structure of the mold box according to the present invention;
FIG. 4 is a schematic view of the three-dimensional structure of the lifter plate of the present invention;
fig. 5 is a block diagram of the control system of the present invention.
In the figure: the automatic feeding device comprises a base plate 1, a vertical plate 2, a mounting frame 3, a screw rod 41, a positive and negative motor 42, a supporting roller 43, a nut 44, a sliding sleeve 45, a sliding rod 46, a die box 51, a jacking hole 52, a supporting plate 53, a separation box 54, a heating pipe 55U-shaped, a heating pipe 56 frame, a top plate 61, a lifting plate 62, a telescopic rod 63, a connecting rope 64, a safety buckle 65, a mounting frame 71, a pressing plate 72, a pressing seat 73, a hanging ring 74, a hydraulic telescopic rod 75, a discharging pipe 81 and an electric discharging valve 82.
Detailed Description
The present invention will be further explained with reference to the drawings and examples.
Referring to fig. 1-5, the present invention provides a refractory forming device with temperature control function, which comprises:
the first embodiment is as follows:
according to the drawings of fig. 1-5, the device comprises a support, a mold heating and forming mechanism, a pressing mechanism, a demolding mechanism and a control system, wherein the support comprises a bottom plate 1, and three vertical plates 2 are arranged on the upper surface of the bottom plate 1.
The mold heating forming mechanism comprises a mounting frame 3, a screw type moving assembly and a heating mold assembly, wherein the mounting frame 3 is mounted at the tops of three vertical plates 2, the screw type moving assembly is mounted in the mounting frame 3 and can drive the heating mold assembly to move left and right in the mounting frame 3, the screw type moving assembly comprises a forward and reverse motor 42, a screw rod 41 and a sliding rod 46 which are arranged in parallel, the left end and the right end of the screw rod 41 are respectively sleeved with a first bearing, the first bearings are respectively mounted on the left side wall and the right side wall of the mounting frame 3, the two ends of the sliding rod 46 are respectively connected with the left side surface and the right side surface of the inner side of the mounting frame 3, a nut 44 is in threaded connection with the screw rod 41, a sliding sleeve 45 is in sliding connection with the sliding rod 46, a mold box 51 is mounted between the nut 44 and the sliding sleeve 45, the forward and reverse motor 42 is mounted on the side surface of the mounting frame 3 and connected with one end of the screw rod 41, and the rotating speed of the forward and reverse motor 42 is lower, the rotation of the forward and reverse motor 42 moves the mold box 51 left and right, so that the position of the mold box 51 can be adjusted as required.
Heating die assembly includes mould case 51, backup pad 53, the mounting groove has all been seted up in mould case 51 lateral wall all around, four mounting groove intercommunications form frame type groove, frame type heating pipe 56 is installed at frame type inslot, turn right from a left side in mould case 51 and install a plurality of partition box 54 in proper order, a plurality of partition box 54 separate into a plurality of mould boxes with mould case 51, install U type heating pipe 55 in the partition box 54, through setting up U type heating pipe 55 and frame type heating pipe 56, can heat the mixed raw materials in the mould box, then when holding down plate 72 extrudees the mixed raw materials in the mould box, help contact and diffusion between the hybrid particles, improve the shaping effect of mixed raw materials, do benefit to the quick shaping of mixed raw materials, ejection hole 52 has been seted up to the bottom of mould box, backup pad 53 sets up on ejection hole 52 and can slide from top to bottom in the mould box.
Push down the mechanism and include mounting bracket 71, hydraulic telescoping rod 75, mounting bracket 71 is installed at the top of installing frame 3, hydraulic telescoping rod 75 is installed in mounting bracket 71, seat 73 pushes down is installed to hydraulic telescoping rod 75's flexible end, three holding down plate 72 is installed to the bottom of seat 73 pushes down, holding down plate 72 corresponds with the mould box, and can slide from top to bottom in the mould box, extension through hydraulic telescoping rod 75 makes seat 73 and holding down plate 72 downstream push down, then can extrude the mixed raw materials in the mould box through holding down plate 72, make mixed raw materials extrusion.
The demoulding mechanism comprises an expansion link 63, a lifting plate 62 and a plurality of connecting ropes 64, wherein the expansion link 63 is arranged on the upper surface of the bottom plate 1, the lifting plate 62 is arranged on the top end of the expansion link 63, the expansion link 63 is arranged to support and limit the lifting plate 62 so as to ensure that the lifting plate 62 has stability in the lifting process, three top plates 61 are sequentially arranged on the upper surface of the lifting plate 62 from left to right, the top plates 61 correspond to the ejection holes 52 and can slide up and down in the ejection holes 52, the plurality of connecting ropes 64 are symmetrically arranged on the left side and the right side of the lifting plate 62, the top ends of the connecting ropes 64 are detachably arranged on a lower pressing seat 73 so that the lower pressing seat 73 drives the lifting plate 62 to ascend, hanging rings 74 are arranged on the positions, which are on the left side and right side, of the lower surface of the lower pressing seat 73, safety buckles 65 are arranged on the top ends of the connecting ropes 64, the mounting buckles can be hung in the hanging rings 74, and the safety buckles 65 are hung in the hanging rings 74, the hydraulic telescopic rod 75 is contracted to enable the lower pressing seat 73 to ascend, then the lifting plate 62 and the plurality of top plates 61 are pulled to ascend under the action of the connecting rope 64, then the top plates 61 penetrate through the ejecting holes 52 to be in contact with the supporting plate 53 to eject the formed refractory materials out of the mold box, accordingly, workers can take out the formed refractory materials conveniently, and convenience is brought to the work of the workers.
The right side of mounting bracket 71 is provided with the reinforced unloading pipe 81 of toward the mould inslot, installs electronic baiting valve 82 on the unloading pipe 81, and its effect lies in: when the mould box is in the below through unloading pipe 81, under the effect of controller and electronic baiting valve 82, make unloading pipe 81 clearance ejection of compact, and then make mixed raw materials pour into in the mould box to the preface carries out extrusion to mixed raw materials, thereby does not need the manual reinforced toward the mould box of workman, not only alleviates workman's the amount of labour, has still improved workman's work efficiency.
Control system includes the controller, drive module, heating module, the module adjusts the temperature, the controller respectively with drive module, heating module, electronic baiting valve 82 and the module hookup adjusts the temperature, the module and the heating module hookup adjusts the temperature, through setting up the module of adjusting the temperature, in the effect of the module of adjusting the temperature, can be according to the heating needs of mixing the raw materials, adjust the heating temperature of U type heating pipe 55 and frame type heating pipe 56, and then improve the device's practicality, satisfy user's user demand, heating module and U type heating pipe 55 and the hookup of frame type heating pipe 56, drive module couples with hydraulic telescoping rod 75 and positive and negative motor 42 respectively.
When specifically using, the utility model relates to a refractory material forming device with temperature control function, when needs use, at first according to the heating needs of mixing the raw materials, adjust U type heating pipe 55 and frame type heating pipe 56's heating temperature through controller and temperature adjusting module, control positive and negative motor 42's forward rotation after that, positive and negative motor 42's forward rotation makes mould case 51 remove right gradually, then under controller and electronic baiting valve 82's effect, make the ejection of compact of unloading pipe 81 clearance, and then make mixed raw materials pour into in the mould case, after adding mixed raw materials at three mould case, control positive and negative motor 42's reverse rotation, make mould case 51 remove left and reset.
Then make through hydraulic telescoping rod 75's extension and push down seat 73 and lower clamp plate 72 downstream, U type heating pipe 55 and frame type heating pipe 56 simultaneously can heat the mixed raw materials in the mould box, then can extrude the mixed raw materials in the mould box through lower clamp plate 72, make mixed raw materials extrusion.
Finally, the safety buckle 65 is hung in the hanging ring 74, when the hydraulic telescopic rod 75 contracts to enable the lower pressing seat 73 to ascend, the lifting plate 62 and the plurality of top plates 61 are pulled to ascend under the action of the connecting rope 64, and then the top plates 61 penetrate through the ejecting holes 52 to be in contact with the supporting plate 53 to eject the formed refractory material out of the mold box, so that workers can take out the formed refractory material.
Example two:
on the basis of the first embodiment, the same parts of the present embodiment as those of the first embodiment are not described again, and the differences are as follows: as shown in fig. 1, four supporting rollers 43 are sequentially arranged at the bottom of the die box 51 from left to right, two bearings are respectively sleeved at the front end and the rear end of each supporting roller 43 and are respectively installed on the front side wall and the rear side wall of the installation frame 3, and the supporting rollers 43 are arranged to assist in supporting the die box 51 and avoid the problem that the slide rod 46 and the screw rod 41 are stressed too much and bend when the lower pressing plate 72 performs extrusion molding on the mixed raw materials.
Example three: on the basis of the first embodiment, the same parts of the present embodiment as those of the first embodiment are not described again, and the differences are as follows: bottom telescopic link 63 of lifter plate 62 can be changed into electric putter, connect rope 64, link 74 and safety catch 65 can be demolishd, lifter plate 62's lower surface mounting has two electric putter, the upper surface at bottom plate 1 is installed to two electric putter's bottom, the extension through electric putter drives the rising of lifter plate 62 and three roof 61, then can be ejecting from the mould box with fashioned refractory material, do not need the workman manually to hang safety catch 65 in link 74, the workman's amount of labour can further be alleviateed, make things convenient for workman's work.
Claims (7)
1. A refractory material forming device with a temperature control function is characterized in that: comprises a bracket, a mold heating and forming mechanism, a pressing mechanism, a demolding mechanism and a control system; the mould heating forming mechanism comprises an installation frame, a screw type moving assembly and a heating mould assembly, wherein the installation frame is installed at the top of the support, the screw type moving assembly is installed in the installation frame and can drive the heating mould assembly to move left and right in the installation frame, the heating mould assembly comprises a mould box and a supporting plate, N mould boxes are sequentially arranged in the mould box from left to right, heating pipes are arranged in the peripheral side walls of the mould boxes, an ejection hole is formed in the bottom of the mould box, and the supporting plate is arranged on the ejection hole and can slide up and down in the mould box; the downward pressing mechanism comprises a mounting frame and a hydraulic telescopic rod, the mounting frame is mounted at the top of the mounting frame, the hydraulic telescopic rod is mounted in the mounting frame, a downward pressing seat is mounted at the telescopic end of the hydraulic telescopic rod, M downward pressing plates are mounted at the bottom of the downward pressing seat, and the downward pressing plates correspond to the mold box and can slide up and down in the mold box; the demoulding mechanism comprises a telescopic rod, a lifting plate and a plurality of connecting ropes, the telescopic rod is arranged at the bottom of the bracket, the lifting plate is arranged at the top end of the telescopic rod, H top plates are sequentially arranged on the upper surface of the lifting plate from left to right, the top plates correspond to the ejection holes and can slide up and down in the ejection holes, the connecting ropes are symmetrically arranged at the left side and the right side of the lifting plate, and the top ends of the connecting ropes are detachably arranged on the pressing base to enable the pressing base to drive the lifting plate to ascend; the control system comprises a controller, a driving module, a heating module and a temperature adjusting module, wherein the controller is respectively connected with the driving module, the heating module and the temperature adjusting module, the temperature adjusting module is connected with the heating module, the heating module is connected with the heating pipe, and the driving module is respectively connected with the hydraulic telescopic rod and the positive and negative motor.
2. The refractory molding apparatus having a temperature control function according to claim 1, wherein: the utility model discloses a mould box, including mould box, die box, mounting groove, frame type heating pipe, a plurality of separation boxes, U type heating pipe are installed to a plurality of separation boxes, a plurality of separation boxes separate into a plurality of mould boxes with the mould box from a left side in the mould box, the separation box is interior to be installed U type heating pipe.
3. The refractory molding apparatus having a temperature control function according to claim 1, wherein: the screw type moving assembly comprises a positive and negative motor and a screw rod and a sliding rod which are arranged in parallel, wherein the first bearing is sleeved at each of the left end and the right end of the screw rod, the first bearings are respectively installed on the left side wall and the right side wall of the installation frame, the two ends of the sliding rod are respectively connected with the left side surface and the right side surface of the inner wall of the installation frame, the screw rod is provided with a nut in threaded connection, the sliding rod is provided with a sliding sleeve in sliding connection, a mold box is installed between the nut and the sliding sleeve, and the positive and negative motor is installed on the side surface of the installation frame and is connected with one end of the screw rod.
4. The refractory molding apparatus having a temperature control function according to claim 1, wherein: the left and right positions of the lower surface of the lower pressing seat are provided with hanging rings, the top end of the connecting rope is provided with a safety buckle, and the mounting buckle can be hung in the hanging rings.
5. The refractory molding apparatus having a temperature control function according to claim 2 or 3, wherein: the bottom of the die box is sequentially provided with four supporting rollers from left to right, the front end and the rear end of each supporting roller are respectively sleeved with a second bearing, and the two bearings are respectively arranged on the front side wall and the rear side wall of the mounting frame.
6. The refractory molding apparatus having a temperature control function according to claim 1, wherein: the right side of the mounting rack is provided with a discharging pipe for feeding materials into the die groove, the discharging pipe is provided with an electric discharging valve, and the controller is connected with the electric discharging valve.
7. The refractory molding apparatus having a temperature control function according to claim 1, wherein: two electric push rods are arranged on the lower surface of the lifting plate, and the bottom ends of the two electric push rods are arranged on the upper surface of the bottom plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122271615.6U CN217225966U (en) | 2021-09-18 | 2021-09-18 | Refractory material forming device with temperature control function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122271615.6U CN217225966U (en) | 2021-09-18 | 2021-09-18 | Refractory material forming device with temperature control function |
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| Publication Number | Publication Date |
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| CN217225966U true CN217225966U (en) | 2022-08-19 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202122271615.6U Active CN217225966U (en) | 2021-09-18 | 2021-09-18 | Refractory material forming device with temperature control function |
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- 2021-09-18 CN CN202122271615.6U patent/CN217225966U/en active Active
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