CN217173561U - Glass developments are indulged and are broken system off with fingers and thumb - Google Patents
Glass developments are indulged and are broken system off with fingers and thumb Download PDFInfo
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- CN217173561U CN217173561U CN202221070637.4U CN202221070637U CN217173561U CN 217173561 U CN217173561 U CN 217173561U CN 202221070637 U CN202221070637 U CN 202221070637U CN 217173561 U CN217173561 U CN 217173561U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
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Abstract
The utility model discloses a glass developments are indulged and are broken system off with fingers and thumb, glass is indulged and is broken system off with fingers and thumb and includes: a conveying device for conveying glass; the plurality of longitudinal breaking devices are arranged below the conveying device, each longitudinal breaking device comprises a longitudinal breaking wheel and a longitudinal breaking frame, one side of each longitudinal breaking wheel is positioned below the working surface of the conveying device, and the longitudinal breaking frames are connected with the other side of each longitudinal breaking wheel; and the controller is in communication connection with the plurality of longitudinal breaking devices and can control the plurality of longitudinal breaking devices according to glass information to longitudinally break the glass. Through the utility model discloses a glass developments are indulged and are broken system off with the fingers and thumb can improve glass and indulge yield and production efficiency off with the fingers and thumb.
Description
Technical Field
The utility model belongs to the technical field of glass production, in particular to glass developments are indulged and are broken system off with fingers and thumb.
Background
The glass sheet on-line production process has an essential link of 'longitudinally breaking', namely, dividing glass into two parts along the flow direction of a production line, longitudinally breaking the glass into smaller glass plates, namely, dividing a large glass plate into smaller glass plates. According to the traditional longitudinal breaking process, a screw rod is controlled by a manual hand wheel to send longitudinal breaking equipment to the position of a longitudinal knife mark, and then a photoelectric sensor detects glass and then a time delay control cylinder is used for jacking the longitudinal breaking equipment, so that the longitudinal breaking equipment provides an upward acting force at the knife mark and the glass is broken along the knife mark by combining the downward acting forces of the glass on two sides of the knife mark.
However, the conventional breaking process mainly has the following disadvantages that the conventional longitudinal breaking system needs to move the longitudinal breaking equipment to the position of the tool mark by manual hand wheel control equipment, but the longitudinal breaking equipment cannot be timely moved to the position of the tool mark by manual control, and the longitudinal breaking equipment cannot be accurately aligned to the position of the tool mark, so that when glass is longitudinally broken, the edge of the glass is easily broken by multiple broken corners, the glass is easily worn by the tail of the glass after the glass is longitudinally broken, and the yield of finished glass products is reduced. In addition, in a period of time, the production line can only produce one order at the same time, so that the position of the tool mark is not changed, and the production efficiency is influenced.
Disclosure of Invention
An object of the utility model is to provide a glass developments are indulged and are broken system off with the fingers and thumb to solve the problem that glass finished product yield after indulging breaking with the fingers and thumb among the prior art is low and production efficiency is low.
In order to solve the technical problem, the utility model discloses a realize through following technical scheme:
the utility model provides a pair of glass developments are indulged and are broken system off with fingers and thumb, it includes:
the conveying device is used for conveying the glass;
the plurality of longitudinal breaking devices are arranged below the conveying device, each longitudinal breaking device comprises a longitudinal breaking wheel and a longitudinal breaking frame, one side of each longitudinal breaking wheel is positioned below the working surface of the conveying device, and the longitudinal breaking frames are connected with the other side of each longitudinal breaking wheel;
a controller in communicative connection with the plurality of longitudinal severing devices.
In an embodiment of the present invention, the controller is further connected to the wire control system.
In an embodiment of the present invention, a position detector is disposed on one side of the transmission device, and the position detector is in communication with the controller.
The utility model discloses an embodiment still be provided with a plurality of minutes rollers on the transmission device, and every minute roller all becomes to be "eight characters" setting.
In an embodiment of the present invention, one side of the transmission device is provided with a transmission motor, and the transmission motor is connected to the controller in communication.
The utility model discloses an in the embodiment, it still includes telescopic machanism to break the device off with the fingers and thumb longitudinally, it is in to break the wheel setting off with the fingers and thumb longitudinally under transmission device's the working face, telescopic machanism one side with break the wheel connection off with the fingers and thumb longitudinally, the opposite side with break frame fixed connection off with the fingers and thumb longitudinally.
The utility model discloses an in the embodiment, telescopic machanism sets up along vertical direction, just telescopic machanism still with controller communication connection.
In an embodiment of the present invention, one side of the longitudinal frame is fixedly connected to the retractable mechanism, and the other side of the longitudinal frame is movably connected to the supporting plate.
In an embodiment of the present invention, an in-place detector is fixedly disposed at one side of the supporting plate, and the in-place detector is in communication connection with the controller.
The utility model discloses an in the embodiment the both sides of transmission device still are provided with and break the motor off with the fingers and thumb longitudinally, break the motor off with the fingers and thumb longitudinally with controller communication connection.
As above through the utility model discloses a glass developments are indulged and are broken system off with the fingers and thumb through setting up a plurality of minutes rollers at transmission band device, will indulge and break the quick part of back glass off with the fingers and thumb. By arranging the position detector, the glass conveying moving longitudinal breaking area to be longitudinally broken is monitored in real time. Through setting up the motor of breaking off with the fingers and thumb longitudinally, avoid artifical hand mobile to break off with the fingers and thumb the device longitudinally, reduce the cost of labor. The in-place detector is arranged to detect the moving distance of the longitudinal breaking device, so that the longitudinal breaking device is adjusted, the accurate most accurate longitudinal breaking position of the longitudinal breaking device is ejected out, glass edge breakage and multiple unfilled corners are reduced, the longitudinal breaking effect is improved, and the yield of glass finished products is improved. Through setting up a plurality of devices of breaking with the fingers and thumb longitudinally, can produce more glass of different specifications simultaneously, improve and break with the fingers and thumb longitudinally efficiency.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a front view of a glass dynamic longitudinal breaking system according to an embodiment of the present invention.
Fig. 2 is a top view of a glass dynamic breaking-off system according to an embodiment of the present invention.
Fig. 3 is a schematic view of communication connection of a glass dynamic longitudinal breaking system according to an embodiment of the present invention.
Fig. 4 is a schematic position diagram of a position detector in the glass dynamic longitudinal breaking system according to an embodiment of the present invention.
Fig. 5 is another schematic diagram of a glass dynamic breaking-off system according to an embodiment of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by a person of ordinary skill in the art without creative efforts belong to the protection scope of the present invention.
Referring to fig. 1 to 5, the present invention provides a glass dynamic longitudinal breaking system, which includes a transmission device 100, a plurality of longitudinal breaking devices 200 and a controller 300. The transfer device 100 is used for transferring glass. A plurality of longitudinal breaking devices 200 are disposed under the conveying device 100, and each longitudinal breaking device 200 includes a longitudinal breaking wheel 210 and a longitudinal breaking frame 230, one side of the longitudinal breaking wheel 210 is located under the working surface of the conveying device 100, and the longitudinal breaking frame 230 is connected to the other side of the longitudinal breaking wheel 210. The controller 300 is communicatively connected to the plurality of longitudinal breaking devices 200, and the controller 300 can longitudinally break the glass by the plurality of longitudinal breaking devices 200 according to the glass information. Through the utility model provides a glass is indulged and is broken system off with the fingers and thumb can improve and indulge the effect of breaking with the fingers and thumb, improves the product yield, reduces the recruitment cost.
Referring to fig. 1 to 5, in an embodiment of the present invention, the glass is moved by a transmission device 100, specifically, the transmission device 100 is driven by a transmission motor 110 to drive the glass to move. More specifically, the transmission motor 110 is fixedly disposed on the supporting mechanism 620, and the transmission motor 110 is further communicatively connected to the controller 300, so that the controller 300 can control the start and stop of the transmission motor 110 and the transmission speed of the transmission device 100. There are also a plurality of branch rollers 120 on the conveying device 100, and each of the branch rollers is formed in a "figure of eight" configuration, and the glass that has been longitudinally broken is divided by the plurality of branch rollers 120.
Referring to fig. 1 to 5, in an embodiment of the present invention, a position detector 710 is disposed at one side of the conveying device 100, and the position detector 710 detects whether the glass reaches the breaking area. Specifically, the position detector 710 is fixed to the support rod 610, and the position detector 710 is positioned above the glass during conveyance by the support rod 610, so that the position detector 710 can detect whether the glass reaches the breaking-off region. The side of the support rod 610 where the transmission device 100 is disposed is fixedly connected to the ground, and more specifically, the longitudinal breaking region and the position on the longitudinal breaking region having the middle of the production line are disposed. The position detector 710 is also in communication with the controller 300, and when the position detector 710 detects that the glass enters the longitudinal breaking area, the speed of the conveyor 100 for conveying the moving glass is adjusted by the conveyor motor 110 to ensure that the glass enters the designated position, i.e. above the longitudinal breaking wheel 210, wherein the position detector 710 is, for example, a photoelectric sensor. For another example, the tracking information of the line control system 1000 may be directly acquired, and the glass information may be detected to directly transfer the glass to the upper side of the breaking wheel 210. The wire control system 1000 is an upstream process of a glass longitudinal-breaking system, the wire control system 1000 is in communication connection with the controller 300, glass information is stored in the wire control system 1000, the glass information includes, for example, information on whether glass needs to be longitudinally broken, longitudinal-breaking position information of each piece of glass, and a plurality of longitudinal-breaking mark information of each piece of glass, and the wire control system 1000 also tracks and transmits the information of each piece of glass, wherein the longitudinal-breaking mark information is a plurality of tool marks on one piece of glass, and the position of the tool mark is a longitudinal-breaking position. When the position detector 710 detects that glass enters the lateral breaking region, the controller 300 acquires glass information.
Referring to fig. 1 to 5, in an embodiment of the present invention, the longitudinal breaking device 200 is disposed under the working surface of the conveying device 100, and the longitudinal breaking device 200 includes a longitudinal breaking wheel 210, a telescopic mechanism 220, and a longitudinal breaking frame 230. The longitudinal breaking-off wheel 210 is disposed below the working surface of the conveying device 100, and one side of the telescopic mechanism 220 is connected to the longitudinal breaking-off wheel, and the other side is fixedly connected to the longitudinal breaking-off frame 230. The telescoping mechanism 220 is disposed in a vertical direction, and the telescoping mechanism 220 is in communication with the controller 300. The retractable mechanism 220 performs a retractable movement, so that the snapping wheel 210 is ejected or kept still. When the glass reaches the longitudinal breaking position, if the glass needs to be broken longitudinally, the stretching mechanism 220 performs stretching motion, and the longitudinal breaking wheel 210 is used for breaking the top end of the glass at the longitudinal breaking position, so that the longitudinal breaking of the glass is completed. If the glass does not need to be longitudinally broken, when the glass reaches the longitudinal breaking position, the telescopic mechanism 220 is kept still, namely, kept in a contracted state, at this time, the glass moves in the longitudinal breaking area, and the breaking wheel 210 cannot be ejected until the glass moves to a process place. Specifically, by setting the time for the telescopic mechanism 220 to keep in the stretching state, the effect of longitudinally breaking glass can be improved, and glass edge breakage can be reduced. Specifically, the stretching mechanism 220 is, for example, an air cylinder, and one side of the longitudinal frame 230 is fixedly connected to the stretching mechanism 220, and the other side is movably connected to the supporting plate 600. Specifically, a pulley 240 is provided at the other side of the longitudinal breaking frame 230, and the longitudinal breaking device 200 is moved on the support plate 600 by the pulley 240. The supporting plate 600 and the conveying device 100 are respectively fixedly connected to the supporting mechanism 620, the supporting mechanism 620 is fixed on the ground, and the longitudinal breaking device 200 is located between the supporting plate 600 and the conveying device 100.
Referring to fig. 1 to 5, in an embodiment of the present invention, a plurality of longitudinal breaking-off devices 200 are connected to a guide rod 500, an axis of the guide rod 500 is perpendicular to a moving direction of a glass entering into a longitudinal breaking-off region, the plurality of longitudinal breaking-off devices 200 are in a straight line state through the guide rod 500, and then a plurality of longitudinal breaking-off wheels 210 are precisely aligned to the longitudinal breaking-off position of the glass. The guide bar 500 is movably connected to the conveying device 100, and belts 400 are further provided at both ends of the guide bar 500, and the belts 400 are driven by the longitudinal breaking motor 250, so that the plurality of longitudinal breaking devices 200 move on the support plate 600. The longitudinal-breaking motor 250 is disposed at both sides of the boundary of the longitudinal-breaking region according to the direction of glass transfer movement, and is located on the transfer device 100. The longitudinal-breaking motor 250 is also in communication with the controller 300, and the tension of the belt 400, i.e., the moving positions of the plurality of longitudinal-breaking devices 200, is adjusted by the rotation of the longitudinal-breaking motor 250. Specifically, an in-position detector 710 is fixedly disposed at one side of the support plate 600, and the in-position detector 710 is in communication connection with the snapping motor 250 and, further, with the controller 300. The in-position detector 710 is, for example, a proximity switch. More specifically, the breaking apparatus 200 is also communicatively connected to a plurality of relays, i.e., a plurality of relays are communicatively connected to the controller 300, for example, 2 relays in the present embodiment. The fine adjustment of the longitudinal breaking device 200 in the moving direction is realized through a relay. The relays respectively adjust different moving directions of the longitudinal breaking device 200, the fine adjustment distance is 1-5 mm, and 1 mm is optimally selected to meet the requirement of higher precision.
Referring to fig. 1 to 5, in an embodiment of the present invention, when the glass does not need to be broken longitudinally, when the glass enters the longitudinal breaking region (wherein, the arrow 800 represents the moving direction of the glass, i.e. moving from right to left), the controller 300 obtains the glass information, detects that there is no longitudinal breaking mark, and then the longitudinal breaking frame 230 remains still without driving the longitudinal breaking wheel 210 to move, and the longitudinal breaking wheel 210 does not jack up.
Referring to fig. 1 to 5, in an embodiment of the present invention, the plurality of longitudinal breaking devices 200 include a first longitudinal breaking device 201, a second longitudinal breaking device 202, a third longitudinal breaking device 203, a fourth longitudinal breaking device 204, a fifth longitudinal breaking device 205 and a sixth longitudinal breaking device 206, and the first longitudinal breaking device 201 to the sixth longitudinal breaking device 206 are sequentially arranged according to a moving direction of the glass. The number of the plurality of the longitudinally-breaking devices 200 includes but is not limited to the embodiment, and can be specifically adjusted according to actual situations. When the glass enters the longitudinal breaking region, the controller 300 acquires glass information having a longitudinal breaking mark, and first controls the first longitudinal breaking device 201 closest to the glass. The first longitudinal breaking device 201 is controlled to move rapidly, the position is adjusted, and the longitudinal breaking wheel 210 of the first longitudinal breaking device 201 is controlled to jack up. If the first longitudinal-breaking device 201 fails to longitudinally break or the first longitudinal-breaking device 201 fails to be controlled due to unstable signals, the controller 300 controls the second longitudinal-breaking device 202 to act according to the moving distance of the glass, so as to longitudinally break the glass. If the glass is broken longitudinally or fails, the third longitudinal breaking device 203, the fourth longitudinal breaking device 204, the fifth longitudinal breaking device 205 and the sixth longitudinal breaking device 206 are continuously controlled, and so on until the glass is broken longitudinally. If the glass is not successfully broken in the whole longitudinal breaking area, the glass is marked by the wire control system 1000 to inform staff of the next production process.
Referring to fig. 1 to 5, in an embodiment of the present invention, when the controller 300 detects that there are two longitudinal breaking marks on the glass, first, the controller 300 controls the first longitudinal breaking device 201 to move to the left longitudinal breaking mark, and then controls the first longitudinal breaking device 201 to jack up to achieve longitudinal breaking. And then, detecting and acquiring the glass information again, and controlling the second longitudinal breaking device 202 to move to the longitudinal breaking mark on the right side, and then controlling the second longitudinal breaking device 202 to jack up to realize longitudinal breaking. If the first and second longitudinal-breaking devices 201 and 202 are controlled to have an unsuccessful one, the controller 300 controls the third longitudinal-breaking device 203 to move to an unsuccessful longitudinal-breaking position and then to jack up, and so on.
Referring to fig. 1 to 5, in an embodiment of the present invention, when the controller 300 detects that the glass has more than two longitudinal breaking marks, the control process and method thereof are the same as the above-mentioned method and process of the glass having two longitudinal breaking marks.
Referring to fig. 1 to 5, in an embodiment of the present invention, when the controller 300 detects that there are multiple longitudinal breaking marks on the glass, it can also control multiple longitudinal breaking devices 200 to jack up at different longitudinal breaking positions to improve the longitudinal breaking efficiency.
In the description of the present specification, reference to the description of the terms "present embodiment," "example," "specific example," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The embodiment of the present invention disclosed above is only used to help illustrate the present invention. The examples are not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and its practical applications, to thereby enable others skilled in the art to best understand the invention for and utilize the invention. The present invention is limited only by the claims and their full scope and equivalents.
Claims (10)
1. A dynamic glass breaking system, comprising:
the conveying device is used for conveying the glass;
the plurality of longitudinal breaking devices are arranged below the conveying device, each longitudinal breaking device comprises a longitudinal breaking wheel and a longitudinal breaking frame, one side of each longitudinal breaking wheel is positioned below the working surface of the conveying device, and the longitudinal breaking frames are connected with the other side of each longitudinal breaking wheel;
a controller in communicative connection with the plurality of longitudinal severing devices.
2. The dynamic glass buckling system according to claim 1, wherein the controller is further in communication connection with a line control system.
3. The dynamic glass breaking system according to claim 1, wherein a position detector is disposed at one side of the conveying device, and the position detector is in communication with the controller.
4. The dynamic glass breaking system according to claim 1, wherein a plurality of branch rollers are further arranged on the conveying device, and each branch roller is arranged in a shape of a Chinese character 'ba'.
5. The dynamic glass breaking system according to claim 1, wherein a transmission motor is disposed on one side of the transmission device, and the transmission motor is in communication connection with the controller.
6. The dynamic glass longitudinal breaking system according to claim 1, wherein the longitudinal breaking device further comprises a telescopic mechanism, the longitudinal breaking wheel is disposed under the working surface of the conveying device, and one side of the telescopic mechanism is connected to the longitudinal breaking wheel while the other side is fixedly connected to the longitudinal breaking frame.
7. The dynamic glass breaking system according to claim 6, wherein the telescopic mechanism is disposed along a vertical direction, and the telescopic mechanism is further connected to the controller in a communication manner.
8. The dynamic glass breaking system according to claim 6, wherein one side of the breaking frame is fixedly connected to the telescopic mechanism, and the other side of the breaking frame is movably connected to the supporting plate.
9. The dynamic glass breaking system according to claim 8, wherein a position detector is fixedly disposed on one side of the supporting plate, and the position detector is in communication with the controller.
10. The dynamic glass breaking system according to claim 9, wherein breaking motors are further disposed on two sides of the conveying device, and the breaking motors are communicatively connected to the controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221070637.4U CN217173561U (en) | 2022-05-05 | 2022-05-05 | Glass developments are indulged and are broken system off with fingers and thumb |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221070637.4U CN217173561U (en) | 2022-05-05 | 2022-05-05 | Glass developments are indulged and are broken system off with fingers and thumb |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217173561U true CN217173561U (en) | 2022-08-12 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221070637.4U Active CN217173561U (en) | 2022-05-05 | 2022-05-05 | Glass developments are indulged and are broken system off with fingers and thumb |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217173561U (en) |
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2022
- 2022-05-05 CN CN202221070637.4U patent/CN217173561U/en active Active
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