CN217167052U - Staple bolt strengthening rib automatic welder - Google Patents
Staple bolt strengthening rib automatic welder Download PDFInfo
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- CN217167052U CN217167052U CN202220162154.0U CN202220162154U CN217167052U CN 217167052 U CN217167052 U CN 217167052U CN 202220162154 U CN202220162154 U CN 202220162154U CN 217167052 U CN217167052 U CN 217167052U
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Abstract
The utility model discloses an automatic welding device for hoop reinforcing ribs, which belongs to the technical field of hoop welding and comprises a base, a supporting table, a welding table and two welding machines arranged on the side surface of the welding table, wherein the welding table is rotatably connected to the top end of the supporting table, a motor is connected in a mounting groove formed in the top end of the supporting table, an output shaft of the motor is connected with the bottom end of the welding table, a supporting frame is arranged between the base and the welding machine, the top end of the supporting frame is connected with two symmetrically arranged hydraulic cylinders, the bottom ends of the two hydraulic cylinders are both connected with a connecting frame, and two welding guns of the welding machines are respectively connected to the bottom ends of the two connecting frames; the top of welding bench is connected with two sets of fixed subassemblies that are used for fixed staple bolt and strengthening rib, fixed subassembly includes bottom plate, fixed case and electro-magnet. This staple bolt strengthening rib automatic welder can realize the duplex position concurrent operation, and machining efficiency is high, and the security is high.
Description
Technical Field
The utility model belongs to the technical field of the staple bolt welding, concretely relates to staple bolt strengthening rib automatic welder.
Background
The hoop is a component which is made of one material and used for embracing or hooping another material, and belongs to the fastener. In order to strengthen the stability of the hoop, reinforcing ribs are welded at the bending positions on the two sides of the hoop during production and processing. And a part of factories are processed by adopting a manual welding mode, the production efficiency of the processing mode is lower, and the potential safety hazard of manual welding is larger.
Therefore, aiming at the current situation, the design and production of the hoop reinforcing rib automatic welding device are urgently needed to meet the requirements of practical use.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a staple bolt strengthening rib automatic welder to solve the problem that proposes among the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme: an automatic welding device for hoop reinforcing ribs comprises a base, a supporting table, a welding table and two welding machines arranged on the side face of the welding table, wherein the welding table is rotatably connected to the top end of the supporting table, a motor is connected in a mounting groove formed in the top end of the supporting table, an output shaft of the motor is connected with the bottom end of the welding table, a supporting frame is arranged between the base and the welding machines, the top end of the supporting frame is connected with two symmetrically-arranged hydraulic cylinders, the bottom ends of the two hydraulic cylinders are both connected with a connecting frame, and welding guns of the two welding machines are respectively connected to the bottom ends of the two connecting frames;
the top of welding bench is connected with two sets of fixed subassemblies that are used for fixed staple bolt and strengthening rib, fixed subassembly includes bottom plate, fixed case and electro-magnet.
Further, bottom plate and fixed case are all connected on the top of weld bench, the inside roof of fixed case is connected with telescopic link one, the bottom of telescopic link one is connected with the movable plate, one side that the movable plate extends to outside the fixed case is connected with the fixed block that is used for fixed staple bolt.
Furthermore, the welding bench is provided with two through grooves located at two sides of the fixed box, a connecting plate is arranged in each through groove, the electromagnet is connected to the side face of the connecting plate, the bottom end of the connecting plate is connected with a second telescopic rod, a supporting plate is connected to the inner wall of each through groove of the fixed box, and the second telescopic rods are fixedly connected to the top end of the supporting plate.
Furthermore, a baffle is arranged between the two groups of fixing assemblies and fixedly connected to the top end of the welding table.
Furthermore, a connecting rod is connected between the supporting frame and the base.
Furthermore, the side of the support frame is connected with two guide blocks, and the two connecting frames are respectively connected with the two guide blocks in a sliding manner.
Furthermore, the side face, far away from the supporting frame, of the base is connected with a protection frame.
The utility model discloses a technological effect and advantage: the automatic welding device for the hoop reinforcing ribs can automatically weld the hoop and the reinforcing ribs thanks to the arrangement of the welding table, the welding machine, the support frame and the connecting frame, and the two welding machines are arranged, so that the reinforcing ribs can be welded on two sides of the hoop simultaneously, and the whole machining efficiency is improved;
the welding table is provided with two groups of fixing assemblies, the welding table can rotate due to the arrangement of the motor, and in actual operation, when the clamp fixed by one group of fixing assemblies is welded, an operator can take the clamp welded by the other group of fixing assemblies and fix the next clamp to be welded, so that double-station operation is integrally realized, and the whole machining efficiency is improved;
due to the arrangement of the fixing assembly, the clamp and the reinforcing rib can be fixed, and welding is facilitated;
due to the arrangement of the baffle and the protective frame, the safety of the whole use is improved; this staple bolt strengthening rib automatic welder can realize the duplex position concurrent operation, and machining efficiency is high, and the security is high.
Drawings
Fig. 1 is a schematic structural view of the present invention;
FIG. 2 is a cross-sectional view of a welding station of the present invention;
fig. 3 is a schematic structural view of the fixing box of the present invention;
fig. 4 is an enlarged view of the structure a in fig. 1 according to the present invention;
fig. 5 is a partial cross-sectional view of a connection plate and a welding station of the present invention.
In the figure: 1. a base; 2. a welding table; 3. welding machine; 4. a motor; 5. a support frame; 6. a hydraulic cylinder; 7. a connecting frame; 8. a fixing assembly; 9. a base plate; 10. a fixed box; 11. an electromagnet; 12. a first telescopic rod; 13. moving the plate; 14. a fixed block; 15. a connecting plate; 16. a second telescopic rod; 17. a support plate; 18. a baffle plate; 19. a connecting rod; 20. a protective frame; 21. and a support table.
Detailed Description
In the following description, numerous specific details are set forth in order to provide a more thorough understanding of the present invention. It will be apparent, however, to one skilled in the art, that the present invention may be practiced without one or more of these specific details. In other instances, well-known features have not been described in order to avoid obscuring the present invention.
In order to realize automatic welding, as shown in fig. 1, the hoop reinforcement automatic welding device provided in this embodiment includes a base 1, a supporting table 21, a welding table 2 and two welding machines 3 disposed at the side of the welding table 2, the supporting table 21 is fixedly mounted at the top end of the base 1 through bolts, the welding table 2 is rotatably connected to the top end of the supporting table 21, a supporting frame 5 is disposed between the base 1 and the welding machines 3, a connecting rod 19 is welded between the supporting frame 5 and the base 1, the connecting rod 19 is disposed to increase the structural stability of the connecting frame 7 and the base 1, two symmetrically disposed hydraulic cylinders 6 are welded at the top end of the supporting frame 5, the supporting frame 5 is provided with through holes for the pistons of the hydraulic cylinders 6 to pass through, the bottom ends of the two hydraulic cylinders 6 are both fixedly connected to the connecting frame 7 through bolts, the welding guns of the two welding machines 3 are respectively connected to the bottom ends of the two connecting frames 7, the side welding of support frame 5 has two guide blocks, and two link 7 respectively with two guide block sliding connection, the setting of guide block can promote the stability when link 7 takes the welding gun to remove.
In order to improve the whole processing efficiency, the top end of the welding table 2 is provided with double stations, the welding table 2 can rotate, one station is automatically welded, and simultaneously, an operator takes down the anchor ear welded at the other station, and fix the next anchor ear to be welded on the station, as shown in fig. 1 and fig. 2, the top end of the welding table 2 is connected with two groups of fixing components 8 for fixing the anchor ear and the reinforcing rib, the mounting groove arranged at the top end of the supporting table 21 is fixedly connected with a motor 4 through a bolt, the motor 4 is a speed reducer motor 4 integrated machine, the output shaft of the motor 4 is fixedly welded with the welding table 2, the top end of the supporting table 21 is provided with an annular groove, the top end of the welding table 2 is connected with a plurality of rotating blocks distributed in an annular array, the rotating blocks are rotatably connected with the inner wall of the annular groove, and motor 4 is located a plurality of turning blocks in the middle of, and the setting of turning block and ring channel can promote the stability when welding bench 2 rotates.
In order to fix the anchor ear and the reinforcing rib and facilitate subsequent welding, as shown in fig. 1, 3, 4 and 5, the fixing assembly 8 comprises a bottom plate 9, a fixing box 10 and an electromagnet 11, the bottom plate 9 and the fixing box 10 are both connected to the top end of the welding table 2, the inner top wall of the fixing box 10 is fixedly connected with a first telescopic rod 12 through a bolt, a moving plate 13 is welded at the bottom end of the first telescopic rod 12, a fixing block 14 for fixing the anchor ear is connected to one side of the moving plate 13 extending out of the fixing box 10, a through groove for the moving plate 13 to pass through is formed in the side surface of the fixing box 10, the moving plate 13 is connected with the inner wall of the through groove in a vertical sliding manner, two through grooves located at two sides of the fixing box 10 are formed in the welding table 2, a connecting plate 15 is arranged in the through groove, the electromagnet 11 is fixedly connected to the side surface of the connecting plate 15, a second telescopic rod 16 is welded at the bottom end of the connecting plate 15, and a supporting plate 17 is connected to the inner wall of the through a bolt in the through groove of the fixing box 10, the bottom end of the second telescopic rod 16 is fixedly connected to the top end of the supporting plate 17.
In order to promote the security when whole is used, as shown in fig. 1 and fig. 2, be provided with baffle 18 between two sets of fixed subassemblies 8, baffle 18 passes through bolt fixed connection on the top of weld bench 2, baffle 18 blocks between two sets of fixed subassemblies 8, when 2 one end welding of weld bench, spark when the welding machine can be blockked in setting up of baffle 18, make things convenient for the operator to take off the staple bolt and the strengthening rib that weld well at the other end of weld bench 2 in addition, and fix the next staple bolt and the strengthening rib of treating welding, there is protection frame 20 base 1 keeps away from the side of support frame 5 through the bolt, the setting of protection frame 20 can prevent that operating personnel from excessively being close to weld bench 2, be favorable to protecting operating personnel, and the setting of protection frame 20 and support frame 5, do not influence the rotation of weld bench 2.
According to the working principle, during welding, the hoop reinforcing rib automatic welding device is used for placing the hoop in the middle at the top end of the bottom plate 9, adjusting the first telescopic rod 12 to drive the moving plate 13 to move downwards, enabling the fixed block 14 to fixedly abut against the hoop, then enabling the electromagnet 11 to be electrified, placing the reinforcing rib to be welded on the hoop, and fixing the reinforcing rib at the current position by the electromagnet 11, so that the phenomenon that the electromagnet 11 falls off when the subsequent welding table 2 rotates is prevented;
then, the motor 4 is adjusted to drive the welding table 2 to rotate 180 degrees, so that the fixed assemblies 8 fixed with the hoops and the reinforcing ribs move to the lower part of the welding gun, the other group of fixed assemblies 8 move to the side face of the protection frame 20, the two hydraulic cylinders 6 are adjusted, the hydraulic cylinders 6 drive the connecting frame 7 to move downwards, the welding gun moves to a welding position, the welding machine 3 is started to realize automatic welding, the electromagnets 11 are powered off during welding, the attraction force between the electromagnets 11 disappears, the telescopic rod two 16 is adjusted to drive the electromagnets 11 to move downwards to the through grooves of the welding table 2 through the connecting plate 15, and the electromagnets 11 and the connecting plate 15 are prevented from influencing the welding of the welding gun;
the welded hoop on the fixing component 8 close to the protective frame 20 is taken down during welding, the first telescopic rod 12 is adjusted to drive the moving plate 13 to move upwards when the hoop is taken, the fixing block 14 is separated from the hoop, then the welded hoop is taken down, then the next hoop to be welded is fixed on the bottom plate 9, the specific operation steps are the same, the second telescopic rod 16 is adjusted to drive the connecting plate 15 to move upwards, the electromagnet 11 is electrified, and reinforcing ribs to be welded are fixed on the hoop through the electromagnet 11;
when the welding is finished, the hydraulic cylinder 6 drives the moving frame 7 to move upwards and return to the initial position to prepare for the next welding;
after the welding is finished, clicking 4 to drive the welding table 2 to rotate 180 degrees again, and repeating the welding steps.
Finally, it should be noted that: the foregoing is merely a preferred embodiment of the present invention and is not intended to limit the scope of the invention.
Claims (7)
1. The utility model provides a staple bolt strengthening rib automatic welder, includes base (1), brace table (21), welding bench (2) and sets up two welding machines (3) in welding bench (2) side, its characterized in that: the welding table (2) is rotatably connected to the top end of the supporting table (21), a motor (4) is connected in a mounting groove formed in the top end of the supporting table (21), an output shaft of the motor (4) is connected with the bottom end of the welding table (2), a supporting frame (5) is arranged between the base (1) and the welding machine (3), the top end of the supporting frame (5) is connected with two symmetrically arranged hydraulic cylinders (6), the bottom ends of the two hydraulic cylinders (6) are both connected with a connecting frame (7), and welding guns of the two welding machines (3) are respectively connected to the bottom ends of the two connecting frames (7);
the top of welding bench (2) is connected with two sets of fixed subassembly (8) that are used for fixed staple bolt and strengthening rib, fixed subassembly (8) are including bottom plate (9), fixed case (10) and electro-magnet (11).
2. The hoop reinforcing rib automatic welding device according to claim 1, characterized in that: bottom plate (9) and fixed case (10) are all connected on the top of weld bench (2), the inside roof of fixed case (10) is connected with telescopic link (12), the bottom of telescopic link (12) is connected with movable plate (13), movable plate (13) extend to fixed case (10) outer one side be connected with fixed block (14) that are used for fixed staple bolt.
3. The hoop reinforcing rib automatic welding device of claim 1, characterized in that: two through grooves located at two sides of the fixed box (10) are formed in the welding table (2), a connecting plate (15) is arranged in each through groove, the electromagnet (11) is connected to the side face of the connecting plate (15), the bottom end of the connecting plate (15) is connected with a second telescopic rod (16), a supporting plate (17) is connected to the inner wall of each through groove of the fixed box (10), and the second telescopic rod (16) is fixedly connected to the top end of the supporting plate (17).
4. The hoop reinforcing rib automatic welding device of claim 1, characterized in that: a baffle (18) is arranged between the two groups of fixing assemblies (8), and the baffle (18) is fixedly connected to the top end of the welding table (2).
5. The hoop reinforcing rib automatic welding device of claim 1, characterized in that: a connecting rod (19) is connected between the supporting frame (5) and the base (1).
6. The hoop reinforcing rib automatic welding device of claim 1, characterized in that: the side of support frame (5) is connected with two guide blocks, two link (7) respectively with two guide block sliding connection.
7. The hoop reinforcing rib automatic welding device according to claim 1, characterized in that: the side face, far away from the supporting frame (5), of the base (1) is connected with a protective frame (20).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220162154.0U CN217167052U (en) | 2022-01-21 | 2022-01-21 | Staple bolt strengthening rib automatic welder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220162154.0U CN217167052U (en) | 2022-01-21 | 2022-01-21 | Staple bolt strengthening rib automatic welder |
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| Publication Number | Publication Date |
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| CN217167052U true CN217167052U (en) | 2022-08-12 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202220162154.0U Active CN217167052U (en) | 2022-01-21 | 2022-01-21 | Staple bolt strengthening rib automatic welder |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117532214A (en) * | 2023-12-20 | 2024-02-09 | 河北众磊电气设备有限公司 | Automatic hoop welding equipment and welding method |
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2022
- 2022-01-21 CN CN202220162154.0U patent/CN217167052U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117532214A (en) * | 2023-12-20 | 2024-02-09 | 河北众磊电气设备有限公司 | Automatic hoop welding equipment and welding method |
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