CN217159131U - Thread trimmer - Google Patents
Thread trimmer Download PDFInfo
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- CN217159131U CN217159131U CN202220973344.0U CN202220973344U CN217159131U CN 217159131 U CN217159131 U CN 217159131U CN 202220973344 U CN202220973344 U CN 202220973344U CN 217159131 U CN217159131 U CN 217159131U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/82—Recycling of waste of electrical or electronic equipment [WEEE]
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Abstract
The utility model provides a thread trimmer, which comprises a frame, a guide mechanism, a thread trimming mechanism, a thread stripping mechanism and a thread number collecting mechanism, wherein the back of the frame is provided with a driving piece and a thread clamping device; the guide mechanism is arranged at one end of the base; the wire shearing mechanism comprises two shearing knives which can move oppositely to shear the wire harness; the wire stripping mechanism is arranged at the outlet end of the wire shearing mechanism and comprises two wire stripping knives which enclose a wire core hole; the wire number acquisition mechanism is arranged on the base. The utility model provides a thread trimmer, under the traction of wire holder, the pencil carries to thread trimmer structure through guiding mechanism, and thread trimmer structure and wire stripping mechanism move simultaneously, are used for cutting off the pencil and cut off the line skin respectively, and the wire holder continues to pull the pencil and removes the line skin and peel off from the sinle silk, and above-mentioned structure has improved the efficiency of trimming and wire stripping, and line number acquisition mechanism can gather and discern the line number that embolias to judge whether the line number is correct, has improved the correct rate of wiring.
Description
Technical Field
The utility model belongs to the technical field of the pencil shearing equipment, more specifically say, relate to a trimming machine.
Background
With the wide application of the electric equipment on the motor train unit, the wiring correctness of the wire harness on the electric equipment is very important. In the prior art, a manual thread trimming mode is mostly adopted. First, the operator pulls a wire from a spool according to the use position and the wire diameter of the wire harness, measures the wire with a meter gauge, and cuts the wire harness. And then, sleeving wire marks at two ends of the wire harness respectively. The wire size cover can correspond information such as the external diameter, the length and the mounted position on the automobile body of sign cable on the periphery of line skin, the follow-up discernment of working a telephone switchboard of being convenient for on the wire size. The phenomenon that the wire number is mistakenly sleeved easily occurs in the operation process of an operator, and the phenomenon can directly cause the wiring error.
During subsequent wiring, an operator needs to strip a certain end of the wire harness, and the wire harness is connected to a corresponding position of the vehicle body after the wire stripping is finished. Due to the influence of a wire stripping method and a wire stripping tool, the phenomenon that the fiber core is damaged often occurs, and the waste of materials is caused. The operation of trimming and stripping is mainly manually completed, the working efficiency is low, and wiring errors are often caused by wrong wire number sleeving.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a thread trimmer can improve trimming and wire stripping efficiency, has guaranteed the exactness of line number and the accuracy of follow-up wiring.
In order to achieve the above object, the utility model adopts the following technical scheme: there is provided a thread trimmer comprising:
the back of the base is provided with a driving piece and a wire clamping device which is connected to the driving piece and is used for clamping and driving the wire harness to move from one end of the base to the other end;
the guide mechanism is arranged at one end of the base and used for guiding the wire bundle to the other end of the base;
the wire shearing mechanism is arranged at the outlet end of the guide mechanism and comprises two shearing knives which can move oppositely to shear the wire harness;
the wire stripping mechanism is arranged at the outlet end of the wire shearing mechanism and comprises two wire stripping knives which can move oppositely to cut off the wire sheath, and the two wire stripping knives are encircled to form a wire core hole which can cut off the wire sheath and allow a wire core to pass through;
and the wire number acquisition mechanism is arranged at the outlet end of the wire stripping mechanism and is used for acquiring the wire number of the wire harness.
In one possible implementation, the guide mechanism includes:
the transverse correction guide rail is arranged on the base and comprises two first rails which are arranged at intervals in the vertical direction, each first rail is respectively and rotatably connected with a row of first guide wheels, a gap for a wire harness to pass through is formed between the two rows of first guide wheels, and each row of first guide wheels are arranged along the moving direction of the wire clamp;
the vertical correction guide rail is arranged at the outlet end of the transverse correction guide rail, and comprises two second rails which are arranged at intervals in the moving direction of the wire clamp, a row of second guide wheels are respectively and rotatably connected to each second rail, a gap for the wire harness to pass through is formed between the two rows of second guide wheels, and the second guide wheels in each row are all arranged along the moving direction of the wire clamp.
In some embodiments, one end of each of the two first rails is fixedly connected, the first rail above the two first rails is in threaded connection with a first adjusting knob, the first adjusting knob extends in the vertical direction, and the extending end abuts against the top surface of the first rail below the two first rails to adjust the distance between the two rows of first guide wheels;
the bottoms of the two second rails are fixedly connected, a second adjusting button is connected to the second rail far away from the driving piece in a threaded mode, the second adjusting button extends in the horizontal direction, and the extending end of the second adjusting button abuts against the second rail close to the driving piece to adjust the distance between the two rows of second guide wheels.
In some embodiments, the outlet end of the vertical straightening guide rail is further provided with a guide and feed limiting strip for limiting the wiring harness, and the guide and feed limiting strip obliquely extends from a first rail positioned above to the lower part of a second rail positioned far away from the driving part.
In a possible implementation mode, the wire clamp comprises two opposite clamping blocks which are used for clamping the wire harness and guiding and limiting the wire harness, and each clamping block is provided with a clamping groove which can be clamped on the outer side of the wire harness.
In one possible implementation, the thread trimming mechanism further includes:
the two telescopic arms are respectively connected to the base, and the extending ends of the telescopic arms can extend outwards to approach towards each other or retract back to leave away from each other;
and the two moving plates are respectively connected to the extending ends of the two telescopic arms, and the two shearing knives are respectively connected to the side walls of the adjacent sides of the two moving plates and extend oppositely.
In a possible implementation manner, a first wire splitter is arranged at an inlet side of the wire cutting mechanism, the first wire splitter comprises three first limiting rods which extend along the horizontal direction and are arranged at intervals in the vertical direction, and first gaps for accommodating wire harnesses are respectively formed between every two adjacent first limiting rods;
and a second wire divider is arranged on the outlet side of the wire stripping mechanism, the second wire divider comprises three second limiting rods which extend along the horizontal direction and are arranged at intervals in the vertical direction, second gaps for accommodating wire harnesses are formed between every two adjacent first limiting rods, and the second wire divider is in sliding fit with the base in the direction perpendicular to the moving direction of the wire clamp.
In some embodiments, an auxiliary guide frame is further disposed on a side of the wire cutting mechanism close to the guide mechanism, two auxiliary guide wheels are disposed on the auxiliary guide frame, the main shaft extends in the up-down direction to limit the wire harness, and an upper through hole and a lower through hole for the wire harness to pass through are defined between the two auxiliary guide wheels.
In a possible implementation manner, the thread trimmer further comprises a controller and a thread number display screen arranged on the back of the base, the thread number acquisition mechanism is electrically connected with the controller to send thread number parameters to the controller, and the controller is electrically connected with the thread number display screen to send display parameters to the thread number display screen.
In some embodiments, the wire number collecting mechanism comprises two collecting heads respectively used for collecting wire numbers at two ends of the wire harness, a slide way extending along the moving direction of the wire clamp is arranged on the machine base, the collecting heads are connected to the slide way in a sliding mode, and the two collecting heads are respectively electrically connected with the controller to send wire number parameters to the controller.
Compared with the prior art, the wire cutting machine has the advantages that the wire harness is conveyed to the wire cutting mechanism through the guide mechanism under the traction action of the wire clamping device, the wire clamping device pulls the wire harness in place, the wire cutting mechanism and the wire stripping mechanism act simultaneously, the wire shearing knife cuts off the wire harness, the wire stripping knife cuts off the wire skin on the periphery of the wire harness, the wire clamping device continues to pull the wire harness to move, the wire skin is stripped from the wire core under the action of the wire stripping knife, the wire cutting and stripping efficiency is improved, the labor intensity of manual operation is reduced, a follow-up operator sleeves wire numbers at two ends of the wire harness, the sheathed wire numbers are collected and identified through the wire number collecting mechanism to judge whether the wire numbers are correct, the correct rate of wire connection is improved, wrong sheathing of the wire numbers caused by operation negligence of workers is avoided, and the wire connection quality and the wire connection efficiency are improved, the production requirement of the vehicle is met.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the embodiments or the prior art descriptions will be briefly described below, it is obvious that the drawings in the following descriptions are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without inventive labor.
Fig. 1 is a schematic structural view of a wire cutting machine according to an embodiment of the present invention;
fig. 2 is a schematic structural view of the guiding structure in fig. 1 according to an embodiment of the present invention;
fig. 3 is a schematic structural diagram of the thread trimming mechanism and the thread peeling mechanism in fig. 1 according to the embodiment of the present invention;
fig. 4 is a schematic structural view of the wire holder in fig. 1 according to an embodiment of the present invention;
fig. 5 is a partial schematic structural view of another angle in fig. 1 according to the embodiment of the present invention.
Wherein, in the figures, the respective reference numerals:
1. a machine base; 11. a drive member; 12. a slideway; 2. a guide mechanism; 22. a transverse straightening rail; 221. a first rail; 222. a first guide wheel; 223. a first adjusting knob; 23. a vertical correction guide rail; 231. a second rail; 232. a second guide wheel; 233. a second adjusting knob; 3. a thread trimming mechanism; 31. a shearing knife; 32. a telescopic arm; 33. moving the plate; 4. a wire stripping mechanism; 41. wire stripping knife; 42. a core hole; 51. a pick head; 6. guiding and conveying a limiting strip; 7. a wire clamping device; 71. a holding block; 8. an auxiliary guide frame; 81. an auxiliary guide wheel; 82. a first wire splitter; 83. a second splitter; 91. a line number display screen; 92. and a control screen.
Detailed Description
In order to make the technical problem, technical solution and advantageous effects to be solved by the present invention more clearly understood, the following description is given in conjunction with the accompanying drawings and embodiments to illustrate the present invention in further detail. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
It will be understood that when an element is referred to as being "disposed on" another element, it can be directly on the other element or be indirectly on the other element. It is to be understood that the terms "length," "width," "upper," "lower," "front," "rear," "top," "bottom," "inner," "outer," and the like are used in the orientation or positional relationship indicated in the drawings for convenience in describing the invention and to simplify the description, and are not intended to indicate or imply that the device or element so referred to must have a particular orientation, be constructed and operated in a particular orientation, and are therefore not to be considered limiting of the invention. The terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or several of that feature. In the description of the present invention, "a plurality" means two or more unless specifically limited otherwise.
Referring to fig. 1 to 5, a wire cutting machine according to the present invention will now be described. The wire cutting machine comprises a machine base 1, a guide mechanism 2, a wire cutting mechanism 3, a wire stripping mechanism 4 and a wire number collecting mechanism, wherein the back of the machine base 1 is provided with a driving piece 11 and a wire clamping device 7 which is connected to the driving piece 11 and is used for clamping and driving a wire harness to move from one end of the machine base 1 to the other end; the guide mechanism 2 is arranged at one end of the base 1 and is used for guiding a wire bundle to the other end of the base 1; the wire cutting mechanism 3 is arranged at the outlet end of the guide mechanism 2, and the wire cutting mechanism 3 comprises two cutting knives 31 which can move oppositely to cut the wire harness; the wire stripping mechanism 4 is arranged at the outlet end of the wire shearing mechanism 3, the wire stripping mechanism 4 comprises two wire stripping knives 41 which can move in opposite directions to cut off the wire sheath, and the two wire stripping knives 41 are enclosed to form a wire core hole 42 which can cut off the wire sheath and allow a wire core to pass through; the wire number acquisition mechanism is arranged at the outlet end of the wire stripping mechanism 4 and used for acquiring the wire number of the wire harness.
Compared with the prior art, the wire cutting machine provided by the embodiment has the advantages that under the traction action of the wire clamping device 7, the wire harness is conveyed to the wire cutting mechanism 3 through the guide mechanism 2, after the wire clamping device 7 draws the wire harness in place, the wire cutting mechanism 3 and the wire stripping mechanism 4 act simultaneously, the wire harness is cut off by the cutting knife 31, the wire skin on the periphery of the wire harness is cut off by the wire stripping knife 41, the wire clamping device 7 continuously draws the wire harness to move, and the wire skin is stripped from the wire core under the action of the wire stripping knife 41, so that the wire cutting and stripping efficiency is improved, the labor intensity of manual operation is reduced, then an operator collects and identifies two ends of the wire harness with wire numbers through the wire number collecting mechanism to judge whether the wire numbers are correct, the correct wire connection rate is improved, the phenomenon that the wire numbers are mistakenly sheathed due to operation of workers is avoided, the wire connection quality and the wire connection efficiency are improved, the production requirement of the vehicle is met.
Specifically, the driving piece 11 drives the wire clamping device 7 to move horizontally, the wire harness is led out from the wire spool and then is sent to the wire shearing mechanism 3 through the guide mechanism 2, the right end of the wire cutter is attached to the left side surface of the wire cutter, then the wire clamper 7 pulls the wire harness to move towards the other end of the machine base 1 until the preset length of the wire harness is reached, at the moment, the wire cutting mechanism 3 and the wire stripping mechanism 4 synchronously act, simultaneously, the actions of cutting off the wire harness and cutting off the wire skin at the end part of the wire harness are finished, then the wire clamp 7 continues to pull the wire harness to move, the wire skin is stripped from the wire core, the cutting and peeling operations are finished, then an operator sleeves wire numbers at two ends of the wire harness, and the wire harness is placed on a platform at the outlet side of the wire stripping mechanism 4, the wire number acquisition mechanism acquires the wire numbers at two ends of the wire harness and judges whether the installation of the end wire numbers is correct, so that the wire number detection effect is achieved, and the follow-up wiring errors are avoided. The driving member 11 may be a lead screw or a linear module.
Furthermore, scales are arranged on the shell outside the driving piece 11, so that the displacement length of the wire clamping device 7 can be observed conveniently, and the length of the sheared wire harness can be recognized conveniently.
In some possible implementations, the guiding mechanism 2 with the above-mentioned features is structured as shown in fig. 1 and 2. Referring to fig. 1 and 2, the guiding mechanism 2 includes a transverse straightening guide rail 22 and a vertical straightening guide rail 23, the transverse straightening guide rail 22 is disposed on the machine base 1, the transverse straightening guide rail 22 includes two first rails 221 arranged at intervals in the up-down direction, each first rail 221 is respectively rotatably connected with a row of first guide wheels 222, a gap for a wire harness to pass through is formed between the two rows of first guide wheels 222, and each row of first guide wheels 222 is arranged along the moving direction of the wire clamper 7; the vertical correction guide rail 23 is arranged at the outlet end of the horizontal correction guide rail 22, and in the moving direction perpendicular to the wire clamp 7, the vertical correction guide rail 23 comprises two second rails 231 arranged at intervals, each second rail 231 is respectively and rotatably connected with one row of second guide wheels 232, a gap for a wire harness to pass through is formed between the two rows of second guide wheels 232, and each row of second guide wheels 232 is arranged along the moving direction of the wire clamp 7.
The horizontal position and the vertical position of pencil are injectd respectively to guiding mechanism 2 to make the pencil can be accurate supply to 3 departments of trimming mechanism, realize the shearing action to the pencil. The transverse straightening guide rail 22 and the vertical straightening guide rail 23 are mounted on the machine base 1, in order to ensure the consistency of the heights, a support can be arranged at the bottom of the guide mechanism 2, the first guide wheels 222 on the two first rails 221 are used for limiting the wire harness in the transverse direction (perpendicular to the advancing direction of the wire harness), and the projections of the first guide wheels 222 above and the first guide wheels 222 below on the horizontal plane are arranged in a staggered mode, so that the guide effect of the wire harness is realized.
Specifically, the first rail 221 on the upper portion is provided with three first guide wheels 222, the first rail 221 on the lower portion is provided with four first guide wheels 222, and projections of the three first guide wheels 222 located above and the four first guide wheels 222 located below in the horizontal direction are mutually staggered, so that the wiring harness is conveniently guided, and jamming in the guiding process is avoided.
The vertical straightening guide rail 23 includes two second rails 231, 2 second guide wheels 232 are disposed on the second rail 231 located at the front side, and 3 second guide wheels 232 are disposed on the second rail 231 located at the rear side (i.e., the back of the machine base 1), and projections of the second guide wheels 232 on the vertical plane are staggered with each other, which is the same as the arrangement manner of the first guide wheels 222, and thus, the description thereof is omitted.
After the wire harness is transversely corrected in position by the transverse correcting mechanism (in the direction perpendicular to the advancing direction of the wire harness), the wire harness is vertically highly corrected by the vertical correcting guide rail 23, so that the wire harness accurately enters the wire shearing mechanism 3, a reliable guiding effect is achieved, and the wire clamp 7 is convenient to accurately clamp and pull.
In some embodiments, the transverse straightening rails 22 and the vertical straightening rails 23 described above may be configured as shown in fig. 1 and 2. Referring to fig. 1 and 2, one end of each of the two first rails 221 is fixedly connected, the first rail 221 located above is connected with a first adjusting knob 223 in a threaded manner, the first adjusting knob 223 extends in the up-down direction, and the extending end abuts against the top surface of the first rail 221 located below to adjust the distance between the two rows of first guide wheels 222;
the bottoms of the two second rails 231 are fixedly connected, a second adjusting button 233 is screwed on the second rail 231 far away from the driving member 11, the second adjusting button 233 extends along the horizontal direction, and the extending end of the second adjusting button 233 abuts against the second rail 231 near the driving member 11 to adjust the distance between the two rows of second guide wheels 232.
In the process of processing wire harnesses with different diameters, the distance between the two rows of first guide wheels 222 needs to be adjusted to ensure effective guiding of the wire harnesses with different specifications. The interval between the two first rails 221 is made larger or smaller by rotating the first adjustment knob 223 to suit the specification of the wire harness.
Taking the first adjustment knob 223 as an example, the first adjustment knob 223 is screwed to the upper first rail 221 and extends to the lower first rail 221 until it abuts against the top surface of the lower first rail 221. The first adjusting knob 223 is provided at an upper end thereof with a knob for facilitating manual rotation.
In operation, the lower end of the first adjusting knob 223 moves downward and supports the first rail 221 located below, so as to increase the distance between the two first rails 221; or the guide mechanism moves upwards to reduce the propping amplitude of the first rail 221 positioned below so as to reduce the distance between the two first rails 221, and finally the effect of adjusting the distance between the two rows of first guide wheels 222 is achieved, so that the adjustment is convenient and fast, the operation efficiency is effectively improved, and the applicability of the guide mechanism 2 is realized.
Similarly, the distance between the two second rails 231 can be adjusted by the second adjusting knob 233, so that the distance between the two rows of second guide wheels 232 is changed to adapt to stripping and cutting of wire harnesses with different wire diameters, and the applicability of the wire cutting machine is enhanced.
In some embodiments, the guide mechanism 2 may be configured as shown in fig. 1 and 2. Referring to fig. 1 and 2, the outlet end of the vertical straightening rail 23 is further provided with a lead-in stopper 6 for stopping the wire harness, and the lead-in stopper 6 extends obliquely from a first rail 221 located above to a lower portion of a second rail 231 located away from the driving member 11.
Lead and send spacing 6 can carry on spacingly with the pencil that horizontal correction guide rail 22 led and send, and the pencil of being convenient for gets into vertical correction guide rail 23 more smoothly, makes the pencil lead send the in-process to have a smooth transition, has avoided the pencil to break away from guiding mechanism 2, also can prevent simultaneously that the pencil from being changed the in-process of trend by the fish tail.
In some possible implementations, the characteristic wire gripper 7 described above adopts the structure shown in fig. 4. Referring to fig. 4, the wire clamp 7 includes two clasping blocks 71 oppositely disposed to clamp the wire harness and guide and limit the wire harness, and each clasping block 71 has a clasping groove capable of clasping an outer side of the wire harness.
The wire clamping device 7 comprises two embracing blocks 71 which can be close to or far away from each other, each embracing block 71 is provided with a embracing groove which can be enclosed on two sides of the wire harness, the inner diameter of each embracing groove is slightly smaller than the diameter of the wire harness, the wire harness is convenient to be clamped and embraced effectively, the wire harness is driven to move horizontally by the driving piece 11, the wire harness moves towards the other end of the base 1, and the traction of the wire harness or the stripping of a wire skin are realized.
In some possible implementations, the guiding mechanism 2 with the above-mentioned features is structured as shown in fig. 3. Referring to fig. 3, the thread trimming mechanism 3 further includes two telescopic arms 32 and two moving plates 33, the two telescopic arms 32 are respectively connected to the base 1, and the extending ends of the telescopic arms 32 can extend outwards to approach each other or retract back to leave away from each other; the two moving plates 33 are respectively connected to the extending ends of the two telescopic arms 32, and the two shearing knives 31 are respectively connected to the adjacent side walls of the two moving plates 33 and extend toward each other.
Specifically, two wire stripping knives 41 are respectively connected to and extend from adjacent sides of the two moving plates 33, and the wire stripping knives 41 are located on one side of the shearing knife 31 far away from the guide mechanism 2. The board of the wire stripping knife 41 is arranged along the vertical direction, the two wire stripping knives 41 extend towards the adjacent side, the edges of the adjacent sides of the two wire stripping knives 41 are respectively provided with a wire stripping half hole, the two wire stripping half holes can be spliced into a wire core hole 42, a wire core of a wire harness penetrates out of the wire core hole 42, and the wire skin is reserved on one side, close to the trimming mechanism 3, of the wire stripping knife 41. The wire core is pulled out from the wire stripping knife 41 under the traction action of the wire clamping device 7, and the wire skin is effectively stripped. Then, an operator sleeves the wire number at two ends of the wire core on the platform of the base 1 to complete the processing of the wire harness, and then the wire number information is collected by the wire number collecting mechanism to complete the operation of checking the correct and wrong wire numbers.
Specifically, the telescopic arm 32 can be driven by an air cylinder, and the air cylinder drives the two moving plates 33 to move in the opposite direction or in the opposite direction, so that the actions of moving the two shearing knives 31 in the opposite direction for shearing and moving the two wire stripping knives 41 in the opposite direction for stripping are synchronously completed.
In some possible implementations, the above-described characteristic thread trimming mechanism 3 is configured as shown in fig. 3. Referring to fig. 3, a first wire splitter 82 is arranged at an inlet side of the wire cutting mechanism 3, the first wire splitter 82 includes three first limiting rods extending along the horizontal direction and arranged at intervals in the vertical direction, and a first gap for accommodating a wire harness is formed between each two adjacent first limiting rods;
the outlet side of the wire stripping mechanism 4 is provided with a second wire divider 83, the second wire divider 83 comprises three second limiting rods which extend along the horizontal direction and are arranged at intervals in the up-down direction, a second gap for accommodating a wire harness is formed between every two adjacent first limiting rods, and the second wire divider 83 is in sliding fit with the machine base 1 in the direction perpendicular to the moving direction of the wire clamp 7.
For the same whole cable, the cable needs to be split into two wire harnesses, and then the two wire harnesses are respectively cut, peeled and sleeved with wire numbers. Therefore, before entering the shearing blade 31, the two strands need to be separated into two strands with different heights by the first splitter 82, and then the subsequent shearing and peeling operations are completed.
Meanwhile, the two wire clamping holes which are arranged at intervals in the up-down direction are formed in the wire clamping device 7, synchronous traction of the two wire harnesses can be completed through one-time operation, the processing speed of the wire harnesses is increased, and the processing efficiency is improved.
Similarly, the second wire divider 83 can respectively guide and deliver two wire cores with stripped wire skins, the first wire divider 82 and the second wire divider 83 can prevent the wire harness from winding when passing in and out the wire shearing mechanism 3, subsequent operators can conveniently respectively sleeve the wire number of the two wire cores, the operation difficulty is reduced, the operation steps are simplified, and the operation efficiency is improved.
Further, the second wire divider 83 is slidably connected to the base 1, and when the wire holder 7 pulls the wire harness to move toward the other end of the base 1, the second wire divider 83 slides to a position avoiding the wire holder 7. When the wire clamper 7 pulls the wire harness in place, the second wire splitter 83 slides to a position where the two wire harnesses can be separated and supported, so that the two wire harnesses are respectively positioned in the two second gaps. The second wire splitter 83 is of an approximate E-shaped structure, so that the wire harness can smoothly enter the second gap from the opening position, the first wire splitter 82 directly adopts a structure of a Chinese character ri, and the two wire harnesses penetrate into the first gap in advance.
In some embodiments, the above-described characteristic thread trimming mechanism 3 may be configured as shown in fig. 3. Referring to fig. 3, an auxiliary guide frame 8 is further disposed on one side of the wire cutting mechanism 3 close to the guide mechanism 2, two auxiliary guide wheels 81 are disposed on the auxiliary guide frame 8, the main shafts of the two auxiliary guide wheels extend in the up-down direction to limit the wire harness, and an upper through hole and a lower through hole for the wire harness to pass through are defined between the two auxiliary guide wheels 81.
The auxiliary guide frame 8 can pre-separate the wire harness, before the two wire harnesses are separated by the first wire splitter 82, the two wire harnesses can be separated into two wire harnesses which are arranged at intervals up and down through the self structure of the auxiliary guide wheel 81, two through holes can be formed between the two auxiliary guide wheels 81, each through hole is used for accommodating one wire harness, and the two wire harnesses can be conveniently led into two first gaps in the first wire splitter 82 respectively.
On the basis of the structure, referring to fig. 1 and 5, the thread trimmer further comprises a controller and a thread number display screen 91 arranged on the back of the base 1, the thread number acquisition mechanism is electrically connected with the controller to send thread number parameters to the controller, and the controller is electrically connected with the thread number display screen 91 to send display parameters to the thread number display screen 91.
After the wire number is collected by the wire number collecting mechanism, the collected wire number parameters are sent to the controller, and whether the wire number parameters meet requirements (wire numbers at two ends of a wire harness are correct and consistent) is judged through a preset program in the controller. When the requirements are not met, a sound alarm or photoelectric alarm lamp warning signal is sent out according to a preset program in the controller so as to remind an operator to correct and adjust.
As a parallel embodiment, the pick head 51 may also be used to pick the wire size of the wiring harness and transmit the scanned wire size parameter to the controller, which sends and displays the wire size parameter on the wire size display screen 91.
Specifically, the difference can be made between two wire numbers at two ends of the collected wire harness through a preset program in the controller, if the result is zero, the controller sends a control instruction indicating that the wire number is correct to the wire number display screen 91, a green lamp on the wire number display screen 91 is turned on, the fact that the wire numbers sleeved at two ends of the wire harness are consistent is indicated, otherwise, the controller sends a control instruction indicating that the wire number is wrong to the wire number display screen 91, a red lamp on the wire number display screen 91 is turned on, and the fact that the wire numbers sleeved at two ends are inconsistent is indicated.
The mode that whether the traffic lights indicate the line numbers to be consistent or not is lightened on the line number display screen 91, so that the rapid detection of the line numbers is realized, the complexity of manual checking is saved, and the wiring error caused by wrong line number sleeving is avoided from the source. The line number display screen 91 is mounted on the outer housing of the driving member 11 in a position convenient for viewing. In addition, a control screen 92 can be arranged on the base 1, the control screen 92 is connected with the controller, and start and stop of the equipment and input of parameters can be performed through the control screen 92.
In some embodiments, the characteristic line number acquisition mechanism can be configured as shown in fig. 1. Referring to fig. 1, the wire number collecting mechanism includes two collecting heads 51 respectively used for collecting wire numbers at two ends of a wire harness, a slide 12 extending along the moving direction of the wire clamp 7 is arranged on the machine base 1, the collecting heads 51 are slidably connected to the slide 12, and the two collecting heads 51 are respectively electrically connected with the controller to send wire number parameters to the controller.
In this embodiment, according to different specifications of the length of the wire harness, two collecting heads 51 capable of moving horizontally are arranged on the base 1, and the two collecting heads 51 correspond to two ends of the two wire harnesses respectively, so that two wire sizes can be conveniently detected, and the detection efficiency is improved.
Specifically, in order to adjust the positions of the pick heads 51, the slide 12 is arranged on the base 1, the slide 12 extends along the driving direction of the driving piece 11, the positions of the two pick heads 51 can be adjusted according to the length of the wire harness, the device can be suitable for shearing and detecting the wire harnesses with different specifications, and the applicability of the device is improved.
The use process of the wire cutting machine is as follows:
1. adjusting a first adjusting button 223 and a second adjusting button 233 according to the wire diameter of the wire harness to be cut, and setting the displacement amount required by the wire holder 7 to move forwards;
2. the wire harness to be cut penetrates through the transverse correction guide rail 22, the guide conveying limiting strip 6 and the vertical correction guide rail 23, then the wire harness penetrates through the auxiliary guide frame 8 and the first wire splitter 82, and the wire harness is pulled to the right side of the machine base 1 by means of the wire clamp 7 (the direction opposite to the machine base 1 is taken as a reference);
3. the telescopic arm 32 drives the two shearing knives 31 to move oppositely, and meanwhile, the two wire stripping knives 41 also move oppositely to shear the left end of the wire harness and cut the wire skin at the left end;
4. the wire clamping device 7 pulls the right end of the wire harness to move right continuously, the wire skin is stripped from the outside of the wire core under the blocking action of the wire stripping knife 41, and wire stripping operation is finished;
5. the operator sleeves the wire size at the two ends of the sheared wire harness, places the wire harness near the collecting head 51 for identifying the wire size, the collecting head 51 transmits the wire size parameters to the controller, and the controller transmits the parameters to the wire size display screen 91 for displaying.
The above description is only exemplary of the present invention and should not be construed as limiting the present invention, and any modifications, equivalents and improvements made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.
Claims (10)
1. Line cutting machine, its characterized in that includes:
the back of the base is provided with a driving piece and a wire clamp which is connected to the driving piece and is used for clamping and driving the wire harness to move from one end of the base to the other end;
the guide mechanism is arranged at one end of the base and used for guiding a wire bundle to the other end of the base;
the wire shearing mechanism is arranged at the outlet end of the guide mechanism and comprises two shearing knives which can move oppositely to shear the wire harness;
the wire stripping mechanism is arranged at the outlet end of the wire shearing mechanism and comprises two wire stripping knives which can move oppositely to cut off the wire sheath, and the two wire stripping knives form a wire core hole which can cut off the wire sheath and allow a wire core to pass through;
and the wire size acquisition mechanism is arranged at the outlet end of the wire stripping mechanism and is used for acquiring the wire size of the wire harness.
2. The thread trimmer of claim 1, wherein the guide mechanism comprises:
the transverse correction guide rail is arranged on the base and comprises two first rails which are arranged at intervals in the vertical direction, a row of first guide wheels are rotatably connected to each first rail respectively, a gap for a wiring harness to pass through is formed between the two rows of first guide wheels, and each row of first guide wheels are arranged along the moving direction of the wire clamp;
the vertical correction guide rail is arranged at the outlet end of the transverse correction guide rail and is perpendicular to the moving direction of the wire clamping device, the vertical correction guide rail comprises two second rails which are arranged at intervals, each second rail is rotatably connected with a row of second guide wheels, a gap for a wire harness to pass through is formed between the two second guide wheels, and each row of second guide wheels are arranged along the moving direction of the wire clamping device.
3. The thread trimmer according to claim 2, wherein one end of each of the two first rails is fixedly connected, a first adjusting knob is screwed on the upper first rail, the first adjusting knob extends in the vertical direction, and the extending end abuts against the top surface of the lower first rail to adjust the distance between the two rows of the first guide wheels;
the bottoms of the two second rails are fixedly connected, a second adjusting button is connected to the second rail far away from the driving piece in a threaded mode, the second adjusting button extends in the horizontal direction, and the extending end of the second adjusting button abuts against the second rail arranged close to the driving piece so as to adjust the distance between the two rows of second guide wheels.
4. The thread trimmer of claim 2, wherein the outlet end of the vertical straightening rail is further provided with a lead-in stop bar for stopping the thread bundle, the lead-in stop bar extending obliquely from the first rail located above to a lower portion of the second rail located away from the driving member.
5. The wire cutting machine according to claim 1, wherein the wire clamping device comprises two clasping blocks which are oppositely arranged to clamp the wire harness and guide and limit the wire harness, and each clasping block is provided with a clasping groove which can clasp the outer side of the wire harness.
6. The thread trimmer of claim 1, wherein the thread trimming mechanism further comprises:
the two telescopic arms are respectively connected to the base, and the extending ends of the telescopic arms can extend outwards to approach towards each other or retract back to leave away from each other;
the two moving plates are respectively connected to the extending ends of the two telescopic arms, and the two shearing knives are respectively connected to the side walls of the adjacent sides of the two moving plates and extend oppositely.
7. The thread trimmer according to claim 1, wherein the inlet side of the thread trimming mechanism is provided with a first thread splitter, the first thread splitter comprises three first limiting rods which extend along the horizontal direction and are arranged at intervals in the vertical direction, and a first gap for accommodating the thread bundle is formed between each two adjacent first limiting rods;
the outlet side of the wire stripping mechanism is provided with a second wire divider, the second wire divider comprises three second limiting rods which extend along the horizontal direction and are arranged at intervals in the vertical direction, second gaps for containing wire harnesses are formed between every two adjacent first limiting rods, and the second wire divider is in sliding fit with the base in the direction perpendicular to the moving direction of the wire clamp.
8. The wire cutting machine according to claim 7, wherein an auxiliary guide frame is further provided on a side of the wire cutting mechanism adjacent to the guide mechanism, the auxiliary guide frame is provided with two auxiliary guide wheels, the main shaft of each auxiliary guide wheel extends in the up-down direction to limit the wire harness, and the two auxiliary guide wheels enclose an upper through hole and a lower through hole for the wire harness to pass through.
9. The wire cutting machine of any one of claims 1-8, wherein the wire cutting machine further comprises a controller and a wire size display screen disposed at a back of the housing, the wire size acquisition mechanism being electrically connected to the controller to send wire size parameters to the controller, the controller being electrically connected to the wire size display screen to send display parameters to the wire size display screen.
10. The thread trimmer according to claim 9, wherein the thread number collecting mechanism comprises two collecting heads for collecting thread numbers at two ends of the thread bundle, respectively, a slide way extending along the moving direction of the thread clamp is arranged on the base, the collecting heads are slidably connected to the slide way, and the two collecting heads are electrically connected with the controller respectively to send the thread number parameters to the controller.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202220973344.0U CN217159131U (en) | 2022-04-25 | 2022-04-25 | Thread trimmer |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202220973344.0U CN217159131U (en) | 2022-04-25 | 2022-04-25 | Thread trimmer |
Publications (1)
Publication Number | Publication Date |
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CN217159131U true CN217159131U (en) | 2022-08-09 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202220973344.0U Active CN217159131U (en) | 2022-04-25 | 2022-04-25 | Thread trimmer |
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CN (1) | CN217159131U (en) |
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2022
- 2022-04-25 CN CN202220973344.0U patent/CN217159131U/en active Active
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