CN217143037U - Automatic copper buckle production equipment - Google Patents

Abstract

The utility model relates to the technical field of metal pipe processing, in particular to an automatic copper buckle production device, which comprises a discharging mechanism and a frame arranged on one side of the discharging mechanism, wherein the frame is sequentially provided with a straight mechanism of a sedan chair, a forming mechanism, a sawing mechanism and a material guiding mechanism along the length direction, the discharging mechanism comprises a material tray for rolling copper pipes, the material tray is rotatably arranged on the material rack, the straight mechanism of the sedan chair is used for rolling the copper pipes rolled in the material tray to be straight, the forming mechanism is used for rolling the copper pipes after the straight of the sedan chair, and then obtain the roll-in flat material, cutting mechanism is used for carrying out the distance cutting and then form the copper and detain to the flat material, and guide mechanism is used for carrying the copper to detain including setting up the conveyer pipe in cutting mechanism one side, conveyer pipe, and the conveyer pipe has been solved current copper and has detained production facility, and production efficiency is low, and the big problem of artifical intensity of labour effectively improves the copper and detains production efficiency, the input of material resources of using manpower sparingly.

Description

Automatic copper buckle production equipment

[ technical field ] A method for producing a semiconductor device

The utility model relates to a tubular metal resonator processing technology field especially relates to an automatic production facility is detained to copper.

[ background of the invention ]

Among the prior art, generally need flatten the back through the roller press to the copper pipe when copper is detained production, then cut the section through the manual work with the copper pipe that flattens, then through means such as artifical screen jacket, wash remaining copper scraps in producing the through-hole, its manual pipe fitting of taking of manual work is tailor and artifical clean inefficiency, and artifical intensity of labour is big, and production efficiency is low.

[ Utility model ] content

The utility model aims to solve the technical problem that overcome prior art not enough and provide an automatic production facility is detained to copper, solved current copper and detained production facility, production efficiency is low, the big problem of artifical intensity of labour.

In order to solve the technical problem, the utility model adopts the following technical scheme: the utility model provides an automatic production facility is detained to copper of changing, includes drop feed mechanism and sets up the frame in drop feed mechanism one side, the frame is equipped with straight mechanism of sedan-chair, forming mechanism, sawing mechanism and guide mechanism along length direction in proper order, drop feed mechanism is including the charging tray that is used for the rolling copper pipe, the rotatable setting of charging tray is on the work or material rest, the straight mechanism of sedan-chair is used for carrying out the roll-in sedan-chair to the copper pipe of rolling in the charging tray and directly, forming mechanism is used for carrying out the roll-in to the copper pipe after the sedan-chair is straight, and then obtains the roll-in flat material, cutting mechanism is used for carrying out the distance cutting and then forming copper to detain the flat material, guide mechanism is including setting up the conveyer pipe in cutting mechanism one side, the conveyer pipe is used for carrying copper to detain, the ash leakage hole that can pass through the copper bits is seted up in the conveyer pipe bottom and is detained with processing copper sediment and copper through the ash leakage hole and is detained the separation when the copper is carried.

In the above-mentioned automatic production facility is detained to copper, still be equipped with compensation mechanism between drop feed mechanism and the straight mechanism of sedan-chair, compensation mechanism includes the support column, but the upper end swivelling joint of support column has the crossbeam, the tip of crossbeam articulates there is the swinging member, the lower extreme of crossbeam is equipped with the guide wheel frame, be equipped with level wheel and vertical wheel in the guide wheel frame in proper order, level wheel and vertical wheel all are equipped with two, two be formed with first clearance between the vertical wheel, two be formed with the second clearance between the level wheel, the copper pipe of rolling passes swinging member, first clearance and second clearance in proper order in the straight mechanism of sedan-chair in the charging tray.

In the above-mentioned automatic production facility is detained to copper, the straight mechanism of sedan-chair include with the straight frame of sedan-chair that the frame is connected, the inside of the straight frame of sedan-chair is equipped with the cavity, the inside width direction of cavity slides and is provided with two and removes the frame, it is provided with a plurality of sedan-chair vertical wheels to remove the frame upper end interval, two it is adjustable to remove the interval between the frame.

In the automatic copper buckle production equipment, the cavity is provided with two guide rods at intervals along the length of the rack, a lead screw is arranged between the two guide rods and in the cavity, a through hole in sliding fit with the guide rods and a screw hole in sliding engagement with the lead screw are arranged in the moving frame, and an adjusting handle is arranged at the outer side of the straight frame of the car at the end part of the lead screw.

In the above automatic copper button production equipment, the forming mechanism includes a rolling frame connected to the frame, two rolling wheels are arranged in the rolling frame in the vertical direction, wherein two ends of the rolling wheels at the upper end of the inside of the rolling frame are provided with moving blocks capable of vertically sliding along the inside of the rolling frame, the upper end of the rolling frame is screwed with an adjusting screw, the lower end of the adjusting screw is rotatably connected to the moving blocks so that the adjusting screw can rotate on the rolling frame to drive a single rolling wheel to lift and slide in the rolling frame, and the rolling wheel at the lower end of the rolling frame is driven by a reduction motor arranged on one side of the rolling frame.

In the automatic copper fastener production equipment, a sliding groove for accommodating the moving block to slide up and down is formed in the vertical direction of the inner wall of the rolling frame, a screw hole communicated with the sliding groove is formed in the vertical direction of the top end of the rolling frame, and the adjusting screw is in threaded connection with the screw hole.

In the above-mentioned automatic production facility is detained to copper, sawing mechanism includes the sawing frame, be equipped with the second motor on the sawing frame, the output of second motor is equipped with the cutting piece, be equipped with the protection frame in the frame, the second motor slides on the protection frame, the inside drive that is equipped with of protection frame the second motor is along the pneumatic cylinder that the protection frame removed, the pneumatic cylinder action drives the second motor is followed the displacement of frame width direction is right with utilizing the cutting piece the flat material that forming mechanism derived carries out the dissection.

In the above automatic copper buckle production equipment, the horizontal downward sloping setting of one end that the saw cutting mechanism was kept away from to the conveyer pipe is in the tip of frame, the bottom of conveyer pipe is equipped with the collecting vessel, the ash leakage hole corresponds and sets up in the collecting vessel top.

In the above automatic copper buckle production equipment, a lubricating mechanism is arranged in the rack, and the lubricating mechanism is used for lubricating and cooling the cutting blade.

In the above automatic copper buckle production equipment, a support shaft is arranged at the center of the material tray, the lower end of the support shaft is rotatably connected to the material rack, and a first motor for driving the support shaft to rotate on the material rack is arranged on one side of the material rack.

The utility model has the advantages that:

the utility model discloses in, at the copper pipe rolling on the work or material rest, then the copper pipe of rolling directly carries out sedan-chair straight back groove to forming mechanism through the sedan-chair, utilize forming mechanism to compress into the copper pipe flat material, then cooperation sawing mechanism saw cuts flat pipe saw into the branch length in advance, and in through the output tube transportation process at conveying mechanism, utilize the hole of leaking out of conveyer pipe bottom, make the cutting copper cuttings that is mingled with in the copper knot remove the in-process in the conveying pipe, the copper cuttings can see through the hole of leaking out and detain the separation with the copper under the action of gravity, the copper is detained in production process, need not the manual work and tailors the copper knot, and need not the artifical copper cuttings that removes in the copper knot, and the production efficiency is greatly improved.

According to the further scheme, a compensation mechanism is further arranged between the discharging mechanism and the straight mechanism of the car and comprises a supporting column, the upper end of the supporting column is rotatably connected with a cross beam, the end portion of the cross beam is hinged with a swinging piece, the lower end of the cross beam is provided with a guide wheel frame, horizontal wheels and vertical wheels are sequentially arranged in the guide wheel frame, two horizontal wheels and two vertical wheels are arranged, a first gap is formed between the vertical wheels, a second gap is formed between the horizontal wheels, and a copper pipe wound in the material disc sequentially penetrates through the swinging piece, the first gap and the second gap to enter the straight mechanism of the car. The swing piece upper end articulates the tip at the crossbeam, and after the copper pipe in the work or material rest passed the swing piece like this, made the copper pipe can swing the tip of crossbeam relatively, and then inject the displacement range of copper pipe, and the setting in first clearance and the second clearance of cooperation horizontal wheel and vertical wheel simultaneously further adjusts the copper pipe motion range that the charging tray was imported into the straight mechanism of sedan-chair, avoids the copper pipe too big and appear copper pipe and charging tray locking problem of knoing after the copper pipe gets into the straight mechanism of sedan-chair.

According to the further scheme, the straight mechanism of the sedan comprises a straight frame of the sedan connected with the rack, a cavity is arranged inside the straight frame of the sedan, two moving frames are arranged in the cavity in the width direction in a sliding mode, a plurality of straight wheels of the sedan are arranged at the upper end of each moving frame at intervals, and the distance between the two moving frames is adjustable. The distance between the straight wheels of the car in the straight mechanism of the car is adjustable, and the straight mechanism can be suitable for copper pipes with different diameters to carry out straight calibration of the car.

According to a further scheme, the cavity is provided with two guide rods at intervals along the length of the frame, a lead screw is arranged between the two guide rods and located in the cavity, a through hole in sliding fit with the guide rods and a screw hole in sliding engagement with the lead screw are formed in the moving frame, and an adjusting handle is arranged on the outer side of the straight frame of the car at the end of the lead screw. The screw rod is driven to rotate through the adjusting handle, so that the movable frame is meshed to move relatively, and the distance between the straight wheels of the car on the movable frame is adjusted conveniently.

According to a further scheme, the forming mechanism comprises a rolling frame connected with a rack, two rolling wheels are arranged in the rolling frame in the vertical direction, moving blocks capable of vertically sliding along the inside of the rolling frame are arranged at two ends of the rolling wheels at the upper end of the inside of the rolling frame, an adjusting screw rod is screwed at the upper end of the rolling frame, the lower end of the adjusting screw rod is rotatably connected with the moving blocks, so that the adjusting screw rod can rotate on the rolling frame to drive the single rolling wheel to lift and slide in the rolling frame, and the rolling wheels at the lower end of the rolling frame are driven by a speed reduction motor arranged on one side of the rolling frame. The adjusting screw rod rotates on the rolling frame to drive the moving block to move up and down in the rolling frame, and the distance between the rolling wheels arranged in the rolling frame can be changed to adapt to pressing requirements of different thicknesses.

According to the further scheme, a sliding groove for accommodating the moving block to slide up and down is formed in the vertical direction of the inner wall of the rolling frame, a screw hole communicated with the sliding groove is formed in the vertical direction of the top end of the rolling frame, and the adjusting screw rod is connected in the screw hole in a threaded mode. The sliding groove is provided with a moving block which is convenient for the moving blocks at the two ends of the rolling wheel to move up and down in the rolling frame.

A further scheme, the sawing mechanism includes the sawing frame, be equipped with the second motor on the sawing frame, the output of second motor is equipped with the cutting piece, be equipped with the protection frame in the frame, the second motor slides on the protection frame, the inside drive that is equipped with of protection frame the pneumatic cylinder that the second motor removed along the protection frame, the pneumatic cylinder action drives the second motor is followed frame width direction displacement is right with utilizing the cutting piece the flat material that forming mechanism derived carries out the dissection. The pneumatic cylinder drives the second motor and removes the in-process, and then can realize the cutting piece to the cutting of copper pipe, need not manual operation, reduces artifical intensity of labour.

According to a further scheme, one end of the conveying pipe, far away from the sawing mechanism, is horizontally and downwards inclined and arranged at the end part of the rack, a collecting cylinder is arranged at the bottom of the conveying pipe, and ash leakage holes are correspondingly formed in the upper portion of the collecting cylinder. The ash leaking barrel is convenient for collecting copper scraps, the cutting is obliquely arranged on the conveying pipe, the copper buckle is convenient to descend along the inclined surface of the conveying pipe under the action of gravity after the cutting is finished so as to be separated from the conveying pipe,

in a further scheme, a lubricating mechanism is arranged in the rack and used for lubricating and cooling the cutting blade. The lubricating mechanism is arranged to perform oil injection lubrication on the cutting blade, so that the cut of the copper pipe cut by the cutting blade is smoother, and meanwhile, the abrasion of the cutting blade is reduced.

These features and advantages of the present invention will be disclosed in more detail in the following detailed description and the accompanying drawings.

[ description of the drawings ]

The invention will be further explained with reference to the drawings:

fig. 1 is a schematic structural diagram of an embodiment of the present invention;

fig. 2 is a top view of a frame structure according to an embodiment of the present invention;

FIG. 3 is a front view of the straight structure of the sedan in the embodiment of the present invention;

FIG. 4 is a side cross-sectional view of a straight structure of the car of the embodiment of the present invention;

FIG. 5 is a side cross-sectional view of the rolling mechanism of the embodiment of the present invention;

fig. 6 is a schematic structural view of a sawing structure according to an embodiment of the present invention;

fig. 7 is a schematic structural diagram of a compensating mechanism according to an embodiment of the present invention.

Reference numerals:

100 material trays, 110 material racks, 120 supporting shafts and 130 first motors;

200 supporting columns, 220 cross beams, 230 guide wheel frames, 231 horizontal wheels, 232 vertical wheels, 240 swinging pieces, 250 connecting shafts, 260 bearings and 270 cams;

300 sedan straight frames, 310 sedan straight wheels, 320 moving frames, 330 screw rods, 340 adjusting handles and 350 guide rods;

400 rolling frames, 410 moving blocks, 420 rolling wheels, 430 adjusting screws, 440, universal linkage shafts, 450 speed reducing motors and 460 chains;

500 saw cutting frames, 510 second motors, 520 cutting blades, 530 protection frames, 540 linear guide rails and 550 hydraulic cylinders.

600 conveying pipes and 610 ash leaking holes;

700 lubrication pump;

800 machine frame.

[ detailed description ] embodiments

The technical solutions of the embodiments of the present invention are explained and explained below with reference to the drawings of the embodiments of the present invention, but the embodiments described below are only preferred embodiments of the present invention, and not all embodiments. Based on the embodiments in the embodiment, other embodiments obtained by those skilled in the art without any creative work belong to the protection scope of the present invention.

In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and to simplify the description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention.

Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, unless otherwise specified, "a plurality" means two or more unless explicitly defined otherwise.

In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.

In the present disclosure, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may comprise direct contact between the first and second features, or may comprise contact between the first and second features not directly. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.

Referring to fig. 1, an automatic copper button production apparatus provided in an embodiment of the present invention includes a frame 800 and a tray 100 disposed on one side of the frame 800 for rolling copper tubes, the frame 800 is generally a rectangular structure, the copper tubes output from the tray 100 pass through a compensation mechanism and then enter a straight mechanism of a sedan to be straightened, the straight mechanism of the sedan straightens the copper tubes to be straightened, and then the copper tubes are stably and accurately inserted into a forming mechanism, the forming mechanism rolls the straight copper tubes into a pre-support thickness, a conveying mechanism is disposed at one end of the forming mechanism away from the straight mechanism of the sedan, a sawing mechanism is disposed between the conveying mechanism and the forming mechanism, after the pressed copper tubes are output from the forming mechanism, the copper tubes are cut by the sawing mechanism to obtain a predetermined copper button length, the straight mechanism of the sedan, the rolling mechanism, the sawing mechanism and the discharging mechanism are disposed on the frame 800 and sequentially arranged along the length direction of the frame 800, the inside of frame 800 sets up lubricated mechanism, and lubricated mechanism is used for cooling down to the cutting piece 520 of saw cutting mechanism.

In this embodiment, a plc controller is disposed on the rack 800 and used for controlling the operation of devices in each mechanism, a photoelectric switch is disposed on the straight mechanism and used for detecting whether a material is present in the straight mechanism, a photoelectric switch is disposed on the straightening device and used for detecting whether a copper tube is online, the copper tube in a range of Φ 4 × 0.2 to Φ 22.22 × 1.4mm can be reliably detected, in the automatic production process, when a material tail signal is detected, the tube penetrating speed (30% of the normal production speed) is automatically reduced, and the emptying mechanism is controlled to stop working.

The utility model discloses in, drop feed mechanism specifically includes work or material rest 110, and the upper end of work or material rest 110 is rotated through back shaft 120 and is connected with charging tray 100, and one side of work or material rest 110 is provided with the first motor 130 of plc control, and the output of first motor 130 passes through the universal driving shaft and links with back shaft 120, and then realizes rotating the initiative blowing that drives charging tray 100 through first motor 130.

In this embodiment, referring to fig. 7, the compensation mechanism specifically includes a support column 200, a cross beam 220 is disposed at an upper end of the support column 200, the cross beam 220 and the support column 200 are disposed at a right angle, a sleeve is disposed at an end of the cross beam 220 and sleeved at an upper end of the support column 200, the sleeve and the support column 200 are fastened by a screw, so that the cross beam 220 rotates around the support column 200 according to a different disposition position of the tray 100 and the car straightening mechanism, and further a relative position between the cross beam 220 and the tray 100 is changed, so that a copper pipe in the tray 100 can be stably input into the car straightening mechanism, a swing member 240 is disposed at an end of the cross beam 220 away from the support column 200, a connecting shaft 250 at an upper end of the swing member 240 is hinged to the cross beam 220, a mounting groove is disposed at a position corresponding to the connecting shaft 250 of the cross beam 220, an exterior of the connecting shaft 250 is mounted in the mounting groove through a bearing 260, a cam 270 is disposed at an end of the connecting shaft 250 away from the swing member 240, the swing member 240 is made of nylon, an iron plate is wrapped between the upper end of the swinging member 240 and the cross beam 220 to prevent the nylon swinging member 240 from bending, the lower end of the swinging member 240 is provided with an opening through which a copper pipe can pass, a guide wheel frame 230 is arranged between the swinging member 240 and the supporting column 200 and positioned on the lower end surface of the cross beam 220, the guide wheel frame 230 is screwed on the cross beam 220, two horizontal wheels 231 are sequentially arranged in the vertical direction of the guide wheel frame 230, a second gap is formed between the two horizontal wheels 231, two vertical wheels 232 are arranged on one side of each horizontal wheel 231 and positioned in the vertical direction of the guide wheel frame 230, and a first gap is formed between the two vertical wheels 232, so that when the copper pipe enters the straight mechanism of the sedan, the copper pipe passes through the swinging member 240, the first gap and the second gap in advance to adjust the position of the copper pipe entering the straight mechanism of the sedan, an analog quantity switch is arranged at the upper end of the swinging frame and connected with a controller, the maximum swinging angle of the swinging member 240 is 27 degrees, and dynamic compensation and position control are carried out through PLC processing by signals, the speed of the discharging motor is increased or reduced to track the linear speed change and compensate the position of the copper pipe in the charging basket.

In this embodiment, referring to fig. 3 and 4, the car straight mechanism includes a car straight frame 300 connected to a frame 800, a cavity is disposed inside the car straight frame 300, two moving frames 320 are disposed inside the cavity along the width direction of the frame 800, a plurality of car straight wheels 310 are disposed at intervals on the upper ends of the moving frames 320, two guide rods 350 are disposed at intervals along the length of the frame 800 in the cavity, the direction of the guide rods 350 is parallel to the width direction of the frame 800, a screw rod 330 is disposed in the cavity between the two guide rods 350, through holes for sliding fit of the guide rods 350 are disposed at both ends of the moving frame 320 in the length direction, a screw hole slidably engaged with the screw rod 330 is disposed at the middle of the moving member, an adjusting handle 340 is disposed at the outer side of the car straight frame 300 at the end of the screw rod 330, the screw rod 330 can be driven by the adjusting handle 340 to rotate, the moving frame 320 can be engaged with the moving frame 320 to move in the cavity when rotating, so as to change the distance between the two moving frames 320, the realization is to the regulation of the straight wheel 310 interval of sedan-chair on the removal frame 320, and when the copper pipe entered into on two sedan-chairs straight framves 300 between the straight wheel 310 of sedan-chair, can carry out the sedan-chair through the straight wheel 310 of sedan-chair to the copper pipe straight like this.

In this embodiment, the screw 330 has two end threads with different screwing directions, and the two moving frames 320 are correspondingly screwed in the two threads with different screwing directions, so that when the screw 330 drives the moving frames 320 to move, the two moving frames 320 cannot move in the same direction, and only relatively approach or move away from each other, thereby changing the distance between the two moving frames 320.

In this embodiment, a straight sedan-chair region passing through the copper pipe is formed between the straight sedan-chair wheels 310 arranged on the two movable frames 320, and the straight sedan-chair region is of a diamond structure, so that the straight sedan-chair calibration of the copper pipe is facilitated.

In this embodiment, referring to fig. 2 and 5, the forming mechanism includes a roller frame 400 connected to the frame 800, a plurality of roller sets are movably disposed in the length direction inside the roller frame 400, each roller set includes two roller wheels 420 disposed in the vertical direction, (for convenience of description, a first roller wheel disposed on the upper end of the roller frame 400 is referred to as a second roller wheel disposed on the lower end of the roller frame 400), moving blocks 410 are disposed at two ends of the first roller wheel 420, a sliding groove for the moving blocks 410 to move in the vertical direction is disposed on the inner wall of the roller frame 400, a screw hole is disposed on the top end of the roller frame 400, an adjusting screw 430 is screwed in the screw hole in the vertical direction, the lower end of the adjusting screw 430 is connected to the moving frame through a bearing 260, so that the adjusting screw 430 can be rotated in the screw hole to drive the moving frame to move in the sliding groove in the vertical direction, thereby changing the distance between the first roller wheel and the second roller wheel, when the copper pipe enters between the first rolling wheel and the second rolling wheel, the adjustment of the pressing thickness of the copper pipe can be changed, one side of the rolling frame 400 is positioned on the rack 800 and is provided with a power mechanism used for driving the second rolling wheel to rotate, the power mechanism comprises a speed reducing motor 450 and a universal linkage shaft 440, one end of the universal linkage shaft 440 is connected with the end part of the second rolling wheel, the other end of the universal linkage shaft 440 can be directly connected to the output end of the speed reducing motor 450, a toothed chain linkage can also be arranged between the two universal linkage shafts 440 and then is connected with the speed reducing motor 450 through a chain 460, the universal linkage shaft 440 is driven to rotate when the speed reducing motor 450 rotates, and then the second rolling wheel can be driven to rotate, and the copper pipe between the first rolling wheel and the second rolling wheel is rolled and conveyed.

In this embodiment, the end of the second rolling wheel may be connected to the universal linkage shaft 440 by a pin connection or by a flat key connection.

Preferably, the speed reducing motor 450 is connected with the universal shaft through a speed reducer, the speed reducing motor 450 is a servo speed reducing motor 450, the speed reducing motor 450 is controlled by a PLC controller, the copper pipe conveying length is instructed by a PLC each time, the servo speed reducing motor 450 executes the instruction, the conveying speed of the rolling wheel 420 to the copper pipe is controlled, and therefore the copper buckle production length is changed on the premise that the sawing mechanism keeps the same cutting frequency.

In this embodiment, referring to fig. 6 (fig. 6 is a schematic structural diagram of a sawing mechanism from a in fig. 2), the sawing mechanism includes a sawing frame 500, the sawing frame 500 is connected to a rack 800 through a screw, a second motor 510 is disposed on the sawing frame 500, a cutting blade 520 is disposed at an output end of the second motor 510, a protective frame 530 supporting the second motor 510 is disposed on the rack 800, the protective frame 530 and the second motor 510 are connected through a linear guide, the second motor 510 is parallel to a width direction of the rack 800 through a sliding direction of the linear guide, and the rolling mechanism outputs the cutting fluid along a length direction of the rack 800 when outputting the pipeline, so that a cutting direction of the cutting blade 520 driven by the second motor 510 needs to be perpendicular to the copper pipe, which is convenient for cutting the copper pipe, a hydraulic cylinder 550 controlled to extend and retract by a plc controller is disposed below the protective frame 530, the hydraulic cylinder 550 extends and retracts to drive the second motor 510 to reciprocate in the width direction of the rack 800, so that the copper pipe is cut into a predetermined length by the cutting blade 520 to prepare a copper button of a predetermined length.

In this embodiment 1 and 2, refer to conveying mechanism including setting up conveyer pipe 600 on frame 800, conveyer pipe 600 has transport section and unloading section, the length direction of carrying the section along frame 800 lays in one side of forming mechanism, and cutting mechanism corresponds the setting in one side of carrying the section, it can hold the opening of cutting piece 520 to have on the transport section, when the copper pipe transports in the transport section of conveyer pipe 600 like this, cutting piece 520 can extend to and carry out the dissection to the copper pipe in the opening, and the unloading section is kept away from the direction downward sloping of carrying the section and is extended, the unloading section discharge frame 800 that sets up along the slope behind the copper pipe cutting segment under the action of gravity again, can set up the receipts feed cylinder in order to concentrate the collection to the copper of cutting production in the lower extreme of unloading section.

Preferably, one side that unloading end bottom lies in frame 800 is equipped with the collecting cylinder, and the upper end of collecting cylinder is located the conveyer pipe 600 bottom and has seted up ash leakage hole 610, and the copper is detained in conveyer pipe 600 transportation process like this, and the copper fillings that the cutting produced can be detained through ash leakage hole 610 and copper and separate between, realize the filterable effect to the copper fillings.

In this embodiment, lubricating mechanism includes lubricating pump 700, and the oil tank is connected to lubricating pump 700 input, and the output of lubricating pump 700 is connected with the oil-gas mixing valve, mixes the back with air and fluid behind the oil-gas mixing valve, through spraying on cutting piece 520 after to fluid pressurization atomizing, realizes the cooling lubrication to cutting piece 520, and the copper that has the cutting piece 520 cutting production of lubricating oil to detain the incision more level and more smooth.

In this embodiment, an electromagnetic directional valve is provided between the hydraulic cylinder 550 and the oil pump and between the oil tank so as to drive the hydraulic cylinder 550 to extend and retract, and the electromagnetic directional valve is controlled by the controller.

While the present invention has been described with reference to the particular illustrative embodiments, it will be understood by those skilled in the art that the present invention is not limited thereto, and may be embodied in many different forms without departing from the spirit and scope of the present invention as set forth in the following claims. Any modification which does not depart from the functional and structural principles of the present invention is intended to be included within the scope of the claims.

Claims (10)

1. An automatic copper button production device is characterized by comprising a material discharging mechanism and a machine frame arranged on one side of the material discharging mechanism, the machine frame is sequentially provided with a sedan straight mechanism, a forming mechanism, a sawing mechanism and a material guide mechanism along the length direction, the discharging mechanism comprises a material tray for winding the copper tube, the material tray is rotatably arranged on the material rack, the straight mechanism is used for rolling and straightening the copper pipe wound in the material tray, the forming mechanism is used for rolling and straightening the copper pipe, thereby obtaining the rolled flat material, the cutting mechanism is used for cutting the flat material at a fixed distance to form a copper button, the material guide mechanism comprises a conveying pipe arranged on one side of the cutting mechanism, the conveying pipe is used for conveying the copper buttons, the bottom of the conveying pipe is provided with a dust leakage hole which can pass through copper scraps so as to process copper slag and separate the copper buttons through the dust leakage hole when the copper buttons are conveyed.

2. The automatic copper buckle production equipment as claimed in claim 1, wherein a compensation mechanism is further arranged between the emptying mechanism and the car straightening mechanism, the compensation mechanism comprises a support column, the upper end of the support column is rotatably connected with a cross beam, the end of the cross beam is hinged with a swinging member, the lower end of the cross beam is provided with a guide wheel frame, two horizontal wheels and two vertical wheels are sequentially arranged in the guide wheel frame, a first gap is formed between the two vertical wheels, a second gap is formed between the two horizontal wheels, and a copper pipe wound in the material tray sequentially passes through the swinging member, the first gap and the second gap to enter the car straightening mechanism.

3. The automatic copper button production equipment as claimed in claim 1, wherein the straight car mechanism comprises a straight car frame connected with the rack, a cavity is formed in the straight car frame, two moving frames are slidably arranged in the cavity in the width direction, a plurality of straight car wheels are arranged at the upper ends of the moving frames at intervals, and the distance between the two moving frames is adjustable.

4. The automated equipment for producing the copper button as claimed in claim 3, wherein the cavity is provided with two guide rods at intervals along the length of the frame, a screw rod is arranged between the two guide rods and in the cavity, a through hole which is in sliding fit with the guide rods and a screw hole which is in sliding engagement with the screw rod are arranged inside the moving frame, and an adjusting handle is arranged at the end of the screw rod and outside the straight frame.

5. The automatic copper button production equipment according to claim 1, wherein the forming mechanism comprises a rolling frame connected with a frame, two rolling wheels are vertically arranged inside the rolling frame, two moving blocks capable of vertically sliding along the inside of the rolling frame are arranged at two ends of the rolling wheels at the upper end inside the rolling frame, an adjusting screw is screwed at the upper end of the rolling frame, the lower end of the adjusting screw is rotatably connected with the moving blocks, so that the rotating energy of the adjusting screw on the rolling frame drives a single rolling wheel to lift and slide in the rolling frame, and the rolling wheel at the lower end of the rolling frame is driven by a speed reducing motor arranged at one side of the rolling frame.

6. The automatic copper buckle production equipment as claimed in claim 5, wherein a sliding groove for accommodating the moving block to slide up and down is vertically arranged on the inner wall of the rolling frame, a screw hole communicated with the sliding groove is vertically arranged at the top end of the rolling frame, and the adjusting screw is screwed in the screw hole.

7. The automatic copper button production equipment as claimed in claim 1, wherein the sawing mechanism comprises a sawing frame, a second motor is arranged on the sawing frame, a cutting blade is arranged at an output end of the second motor, a protective frame is arranged on the machine frame, the second motor slides on the protective frame, a hydraulic cylinder for driving the second motor to move along the protective frame is arranged inside the protective frame, and the hydraulic cylinder drives the second motor to move along the width direction of the machine frame so as to cut the flat material led out by the forming mechanism by the cutting blade.

8. The automatic copper button production equipment as claimed in claim 1, wherein one end of the conveying pipe far away from the sawing mechanism is horizontally and obliquely arranged at the end part of the frame, the bottom of the conveying pipe is provided with a collecting cylinder, and the ash leakage hole is correspondingly arranged above the collecting cylinder.

9. The automated apparatus for producing copper buttons according to claim 7, wherein a lubricating mechanism is provided in said frame, said lubricating mechanism being used for lubricating and cooling said cutting blade.

10. The automatic copper button production equipment as claimed in claim 1, wherein a support shaft is arranged at the center of the material tray, the lower end of the support shaft is rotatably connected to the material rack, and a first motor for driving the support shaft to rotate on the material rack is arranged at one side of the material rack.

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