CN208409147U - The scalable chamfering production line of Full-automatic copper tube - Google Patents

The scalable chamfering production line of Full-automatic copper tube Download PDF

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Publication number
CN208409147U
CN208409147U CN201821001316.2U CN201821001316U CN208409147U CN 208409147 U CN208409147 U CN 208409147U CN 201821001316 U CN201821001316 U CN 201821001316U CN 208409147 U CN208409147 U CN 208409147U
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China
Prior art keywords
copper pipe
conveyor belt
roller
support plate
rows
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Withdrawn - After Issue
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CN201821001316.2U
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Chinese (zh)
Inventor
陈石英
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Qingdao Yuan Heng Tai Metal Material Co Ltd
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Qingdao Yuan Heng Tai Metal Material Co Ltd
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Priority to CN201821001316.2U priority Critical patent/CN208409147U/en
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Abstract

The utility model relates to a kind of scalable chamfering production lines of Full-automatic copper tube.The production line successively includes that copper pipe turn straight portion, copper pipe feeding portion, positioning and guiding portion, feeding count section, clamping section, cutting portion and processing department, copper pipe above and below roller, the straight portion of copper pipe left/right rotation, copper pipe sequentially pass through above-mentioned component, and copper pipe is wrapped in copper pipe on roller;The straight portion of copper pipe left/right rotation includes the support plate I of horizontal direction and the rotating roller I that is arranged in support plate I, left and right two rows of rotating rollers I are equipped in support plate I, copper pipe passes through between two rows of rotating rollers I, and the rotating roller I of left and right two rows is arranged along the axis direction interleaved of copper pipe.The feeding, reaming, shrinkage cavity of copper pipe, chamfering, cutting all automatically complete in production process, and structure is simple, and easy to use, production cost is low.

Description

The scalable chamfering production line of Full-automatic copper tube
Technical field
The utility model relates to copper tube production process, especially a kind of scalable chamfering production line of Full-automatic copper tube.
Background technique
The one or both ends of the copper pipes of industries such as refrigeration usually require to be flared, necking, the processing of chamfering, existing skill In art, the flaring or necking of this copper pipe generally use speed lathe, drilling machine spinning or are formed with mould punching, and general primary Can the primary flaring of molding or necking need point several for needing by forming flaring, necking or the chamfering that could complete several times It is secondary to be completed in several different lathes or mold, and artificial clamping copper pipe is needed, processing efficiency is low, is not suitable for large quantities of Amount production, expends a large amount of manpower.
Utility model content
Utility model aims to solve the above-mentioned problems in the prior art, propose a kind of Full-automatic copper tube Scalable chamfering production line, feeding, reaming, shrinkage cavity, chamfering, the cutting of copper pipe all automatically complete in production process, structure letter Single, easy to use, production cost is low.
The technical solution of the utility model is: a kind of scalable chamfering production line of Full-automatic copper tube, wherein the production line is successively Including copper pipe around roller, the straight portion of copper pipe left/right rotation, copper pipe up and down turn straight portion, copper pipe feeding portion, positioning and guiding portion, feeding count section, Clamping section, cutting portion and processing department, copper pipe sequentially pass through above-mentioned component, and copper pipe is wrapped in copper pipe on roller;
The straight portion of copper pipe left/right rotation includes the support plate I of horizontal direction and the rotating roller I that is arranged in support plate I, Support plate I is equipped with left and right two rows of rotating rollers I, and copper pipe passes through between two rows of rotating rollers I, I edge of rotating roller of left and right two rows The axis direction interleaved of copper pipe is arranged;
The copper pipe level turns the support plate III and the rotation being arranged in support plate III that straight portion includes vertical direction setting Roller II is equipped with upper and lower two rows of rotating rollers II in support plate III, and copper pipe passes through between two rows of rotating rollers II, upper and lower two rows Rotating roller II is arranged along the axis direction interleaved of copper pipe;
Copper pipe feeding portion includes the support plate II of vertical direction, and support plate II is equipped with upper conveyor belt and lower transmission Band, copper pipe pass through between upper conveyor belt and lower conveyor belt, and the inner surface of upper conveyor belt and lower conveyor belt is equipped with rack gear, upper Gear is equipped in the closed loop space of conveyer belt, gear is engaged with the rack gear of upper conveyor belt inner surface, the closed loop of lower conveyor belt Lower gear is equipped in space, lower gear is engaged with the rack gear of lower conveyor belt inner surface, mutual extrusion between gear and lower gear;
The positioning and guiding portion includes positioning plate, and positioning plate is equipped with positioning and guiding slot, and the outside of positioning and guiding slot is fixed There are the locating rod I being obliquely installed, locating rod II and the locating piece between locating rod I and locating rod II, locating rod I is determined Position bar II, locating piece and guide groove form the space passed through for copper pipe;
The feeding measurement unit includes feed rolls, count roll and passive guide roller, and feed rolls are connect with servo motor, passive guide roller position In the lower section of feed rolls, copper pipe passes through between feed rolls and passive guide roller, and feed rolls compress copper pipe to passive guide roller direction, meter Number roller is electrically connected by control unit with servo motor;
The clamping section includes bottom plate, upper clamping plate, compression hydraulic cylinder and copper pipe delivery nozzle, the work of compression hydraulic cylinder Stopper rod is fixedly connected with upper clamping plate, and copper pipe passes through between bottom plate and upper clamping plate, upper clamping plate and bottom plate court It is respectively fixed with bar shaped semicircular ring to the side of processing department, upper and lower two bar shaped semicircular rings composition is conveyed for the copper pipe that copper pipe passes through Mouth;
The outside of the copper pipe delivery nozzle is equipped with cutting portion, and the lower section of cutting portion is equipped with longitudinal rail, and cutting portion is along longitudinal direction Guide rail moves back and forth, and the cutting portion includes motor, circular saw blade and longitudinal feeding device, and motor is connected with circular saw blade, with The corresponding copper pipe delivery nozzle of circular saw blade is equipped with groove;
The lower section of the processing department is equipped with cross slide way, and transversely guide rail moves back and forth processing department, and the processing department includes Motor, rotating circular disc and cross feed device are fixed with shrinkage cavity mold, hole expansion die and chamfer mould, motor in rotating circular disc It is connect with rotating circular disc.
The utility model further includes control unit, the control unit respectively with count roll, feed measurement unit servo motor, folder The tightly traverse feed of hydraulic cylinder, the motor of cutting portion, the longitudinal feeding device of cutting portion, the motor of processing department and processing department Device electrical connection.Count roll detection passes through the length of copper pipe and feeds back to control unit, when the copper pipe length passed through reaches designated value Afterwards, the servo motor stopping movement of measurement unit, compression hydraulic cylinder movement are fed, upper clamping plate decline is controlled so that copper pipe be clamped Transversely guide rail moves control processing department in portion's processed, and controls mold actions, successively complete reaming, shrinkage cavity to the end of copper pipe and fall The processing at angle, guide rail is moved and is acted along longitudinal direction in final cutting portion, and copper pipe is cut off.Servo motor restarts to move after cutting Make, and repeats the above-mentioned course of work.
The utility model has the beneficial effects that
(1) production line can draw copper pipe from copper pipe automatically on roller, after reaming, shrinkage cavity and chamfering, by copper pipe root It is automatically cut off according to length requirement, realizes automatic counterboring, shrinkage cavity and the chamfering of copper pipe;
(2) straight portion is turned by the straight portion of setting copper pipe left/right rotation and copper pipe up and down, ensure that the straightness of copper pipe;
(3) whole device structure is simple, and overall production process is automatically performed, and greatly reduces human cost;
(4) simplify production process, reduce the usable floor area in workshop, save material cost.
Detailed description of the invention
Fig. 1 is the structural schematic diagram for turning straight part;
Fig. 2 is the structural schematic diagram that copper pipe cuts off scalable part;
Fig. 3 is the structural schematic diagram in the straight portion of copper pipe left/right rotation;
Fig. 4 is the structural schematic diagram in positioning and guiding portion.
In figure: 1 copper pipe is around roller;The 2 straight portions of steel pipe left/right rotation;201 support plates I;202 rotating rollers I;3 copper pipes turn straight portion up and down; 4 copper pipe feeding portions;401 support plates II;402 upper conveyor belts;403 gears;404 lower conveyor belts;405 lower gears;5 positioning and guidings Portion;501 positioning plates;502 positioning and guiding slots;503 locating rods I;504 locating rods II;505 locating pieces;6 feeding count sections;601 into To roller;602 count rolls;603 passive guide rollers;7 clamping sections;701 compression hydraulic cylinders;702 copper pipe delivery nozzles;8 cutting portions;9 processing departments; 10 copper pipes.
Specific embodiment
The utility model is further described with reference to the accompanying drawings and examples.
As depicted in figs. 1 and 2, the scalable chamfering production line of Full-automatic copper tube described in the utility model successively include copper pipe around The straight portion 2 of roller 1, copper pipe left/right rotation, copper pipe turn straight portion 3 up and down, copper pipe feeding portion 4, positioning and guiding portion 5, feeding count section 6, clamp Portion 7, cutting portion 8 and processing department 9, copper pipe 10 sequentially pass through above-mentioned component.As shown in Figure 1, the part is turn straight part of front, The part turns straight for pulling copper pipe to move to mold direction, while by copper pipe.Copper pipe 10 is wrapped in copper pipe on roller 1, copper pipe It is equipped with the straight portion 2 of copper pipe left/right rotation around the side of roller 1, as shown in figure 3, the straight portion 2 of copper pipe left/right rotation includes the support plate I of horizontal direction 201 and the rotating roller I 202 that is arranged in support plate I 201, left and right two rows of rotating rollers I are equipped in support plate I 201, copper pipe exists Pass through between two rows of rotating rollers I, the rotating roller I of left and right two rows is arranged along the axis direction interleaved of copper pipe, by left and right Two rows of rotating rollers I make copper pipe be turned straight in left and right directions.Copper pipe level turns the support plate III that straight portion 3 includes vertical direction setting With the rotating roller II being arranged in support plate III, upper and lower two rows of rotating rollers II are equipped in support plate III, copper pipe is rotated in two rows Pass through between roller II, upper and lower two rows of rotating roller II is arranged along the axis direction interleaved of copper pipe, is turned by upper and lower two rows Dynamic roller II makes copper pipe be turned straight in above-below direction.
Copper pipe feeding portion is used to convey copper pipe to mold direction, and copper pipe feeding portion 4 includes the support plate II of vertical direction 401, support plate II 401 is equipped with upper conveyor belt 402 and lower conveyor belt 404, and copper pipe is in upper conveyor belt 402 and lower conveyor belt 404 Between pass through.Two transfer rollers of upper conveyor belt 402 are driven voller, and two transfer rollers of lower conveyor belt 404 are respectively actively The inner surface of roller and driven voller, upper conveyor belt 402 and lower conveyor belt 404 is equipped with rack gear, in the closed loop space of upper conveyor belt 402 Interior to be equipped with gear 403, gear 403 is engaged with the rack gear of 402 inner surface of upper conveyor belt;The closed loop space of lower conveyor belt 404 Interior to be equipped with lower gear 405, lower gear 405 engages with the rack gear of 404 inner surface of lower conveyor belt, gear 403 and lower gear 405 it Between mutual extrusion, copper pipe under squeezing action, with upper conveyor belt 402 and under send band 404 move together to 9 direction of mold, reality The auto-feed of copper pipe is showed.
As shown in Fig. 2, the part is the subsequent scalable part of cutting.Copper pipe is fed directly to position by copper pipe feeding portion 4 Guide part 5.As shown in figure 4, positioning and guiding portion 5 includes positioning plate 501, positioning plate 501 is equipped with positioning and guiding slot 502, positioning The outside of guide groove 502 is fixed with the locating rod I 503 being obliquely installed, locating rod II 504 and is located at locating rod I 503 and determines Locating piece 505 between the bar II 504 of position, locating rod I 503, locating rod II 504, locating piece 505 and guide groove 502 form confession The narrow hole that copper pipe passes through can play positioning and guiding role to copper pipe when copper pipe passes through out of this hole.
Copper pipe after located guide part 5 is oriented to is directly entered feeding measurement unit 6, feeding measurement unit include feed rolls 601, Count roll 602 and passive guide roller 603, feed rolls 601 are connect with servo motor, and passive guide roller 603 is located at the lower section of feed rolls 601, copper Pipe passes through between feed rolls 601 and passive guide roller 603, and feed rolls 601 compress copper pipe to 603 direction of passive guide roller, therefore watch While taking the motor drive rotation of feed rolls 601, copper pipe can be compressed into feeding, realize the auto-feed of copper pipe.Count roll 602 are electrically connected with servo motor, and count roll can detecte the length by copper pipe, and control the dynamic of servo motor according to length value Make, therefore count roll is used to control the feed length of copper pipe, after the length of the copper pipe by count roll reaches specified numerical value, meter Number roller issues electric signal to servo motor, acts servo motor stopping, that is, stops the self-feeding of copper pipe.
It feeds and is equipped with clamping section 7 between measurement unit 6 and processing department 9, clamping section 7 includes bottom plate, upper clamping plate, clamping Hydraulic cylinder 701 and copper pipe delivery nozzle 702, the piston rod of compression hydraulic cylinder 701 are fixedly connected with upper clamping plate, pass through clamping hydraulic Cylinder realizes the up and down action of clamping plate, and copper pipe passes through between bottom plate and upper clamping plate.Upper clamping plate and lower fixation The side of plate towards processing department is respectively fixed with bar shaped semicircular ring, and upper and lower two bar shaped semicircular rings form copper pipe delivery nozzle 702, copper Pipe delivery nozzle 702 passes through for copper pipe.
The outside of copper pipe delivery nozzle 702 is equipped with cutting portion 8, and the lower section of cutting portion 8 is equipped with longitudinal rail, and cutting portion 8 is along vertical Direction guiding rail moves back and forth.Cutting portion 8 includes motor, circular saw blade and longitudinal feeding device, and motor is connected with circular saw blade, with circle The corresponding copper pipe delivery nozzle 702 of shape saw blade is equipped with groove, and guide rail is moved to and contacts with saw blade with copper pipe cutting portion 8 along longitudinal direction When, motor drives saw blade rotation, so that copper pipe be cut off.Longitudinal feeding device can control cutting portion 8, and guide rail is mobile along longitudinal direction.
The lower section of processing department 9 is equipped with cross slide way, and transversely guide rail moves back and forth processing department 9.Processing department 9 include motor, Rotating circular disc and cross feed device are fixed with shrinkage cavity mold, hole expansion die and chamfer mould, disk rotational mistake in rotating circular disc Corresponding mold can go to the end corresponding position with copper pipe in journey, and then processing department 9 moves movement, mold actions to copper pipe direction To be sequentially completed the movement of reaming, shrinkage cavity and chamfering.Cross feed device can control processing department 9, and transversely guide rail moves.
The production line further includes control unit, control unit respectively with count roll 602, the servo motor that feeds measurement unit, clamp Hydraulic cylinder 701, the motor of cutting portion 8, the longitudinal feeding device of cutting portion 8, the motor of processing department 9 and processing department 9 transverse direction Feed arrangement electrical connection, the detection of count roll 602 pass through the length of copper pipe and feed back to control unit, when the copper pipe length passed through reaches After designated value, the servo motor stopping movement of measurement unit is fed, compression hydraulic cylinder 701 acts, upper clamping plate decline, thus by copper Pipe clamp is tight, and control unit controls processing department 9, and transversely guide rail moves, and controls mold actions, successively completes to expand to the end of copper pipe Hole, shrinkage cavity and chamfering processing, guide rail is moved and is acted along longitudinal direction in final cutting portion 8, and copper pipe is cut off.Servo motor after cutting It restarts, and repeats the above-mentioned course of work.
The course of work of the utility model is as described below: being wrapped in copper pipe 10 of the copper pipe on roller 1 in copper pipe feeding portion 4 It compresses and is moved under pulling function, during the motion, straight portion 3 is turned by the straight portion 2 of copper pipe left/right rotation and copper pipe up and down, respectively to copper Pipe carries out left/right rotation and directly and up and down turns straight, is of a straight line type copper pipe.Feeding is directly entered after the guiding of the located guide part 5 of copper pipe Count section 6, feeding count section carry out detection while pulling copper pipe movement, to the amount of feeding of copper pipe and by the amount of feeding of copper pipe It is sent to controller, after the amount of feeding of copper pipe reaches specified value, feeding measurement unit 6 stops drag steel pipe, and copper pipe stops fortune Dynamic, processing department 9 acts at this time, successively carries out reaming, shrinkage cavity, chamfering to copper pipe, and after processing is completed, cutting portion 8 acts, by copper pipe Cutting, feeding measurement unit 6 pulls on copper pipe movement, and repeats above-mentioned processing and cutting.

Claims (2)

1. a kind of scalable chamfering production line of Full-automatic copper tube, it is characterised in that: successively include copper pipe around roller (1), copper pipe left/right rotation Straight portion (2), copper pipe turn straight portion (3), copper pipe feeding portion (4), positioning and guiding portion (5), feeding count section (6), clamping section up and down (7), cutting portion (8) and processing department (9), copper pipe (10) sequentially pass through above-mentioned component, and copper pipe (10) is wrapped in copper pipe around roller (1) On;
The straight portion of copper pipe left/right rotation (2) includes that the support plate I (201) of horizontal direction and setting turn in support plate I (201) Dynamic roller I (202) is equipped with left and right two rows of rotating rollers I in support plate I (201), and copper pipe passes through between two rows of rotating rollers I, left, The rotating roller I of right two rows is arranged along the axis direction interleaved of copper pipe;
The copper pipe level turns the support plate III and the rotating roller being arranged in support plate III that straight portion (3) includes vertical direction setting II, upper and lower two rows of rotating rollers II are equipped in support plate III, copper pipe passes through between two rows of rotating rollers II, and upper and lower two rows of turns Dynamic roller II is arranged along the axis direction interleaved of copper pipe;
Copper pipe feeding portion (4) includes the support plate II (401) of vertical direction, and support plate II (401) is equipped with upper conveyor belt (402) pass through between upper conveyor belt (402) and lower conveyor belt (404) with lower conveyor belt (404), copper pipe, upper conveyor belt (402) It is equipped with rack gear with the inner surface of lower conveyor belt (404), is equipped with gear (403) in the closed loop space of upper conveyor belt (402), Gear (403) is engaged with the rack gear of upper conveyor belt (402) inner surface, and lower tooth is equipped in the closed loop space of lower conveyor belt (404) Take turns (405), lower gear (405) engages with the rack gear of lower conveyor belt (404) inner surface, gear (403) and lower gear (405) it Between mutual extrusion;
The positioning and guiding portion (5) includes positioning plate (501), and positioning plate (501) is equipped with positioning and guiding slot (502), and positioning is led It is fixed with the locating rod I (503) being obliquely installed, locating rod II (504) on the outside of to slot (502) and is located at locating rod I (503) locating piece between locating rod II (504) (505), locating rod I (503), locating rod II (504), locating piece (505) The channel passed through for copper pipe is formd with guide groove (502);
The feeding measurement unit includes feed rolls (601), count roll (602) and passive guide roller (603), feed rolls (601) and servo Motor connection, passive guide roller (603) are located at the lower section of feed rolls (601), and copper pipe is between feed rolls (601) and passive guide roller (603) Pass through, and feed rolls (601) compress copper pipe to passive guide roller (603) direction, count roll (602) passes through control unit and servo motor Electrical connection;
The clamping section (7) includes bottom plate, upper clamping plate, compression hydraulic cylinder (701) and copper pipe delivery nozzle (702), is clamped The piston rod of hydraulic cylinder (701) is fixedly connected with upper clamping plate, and copper pipe passes through between bottom plate and upper clamping plate, upper clamping The side of plate and bottom plate towards processing department is respectively fixed with bar shaped semicircular ring, and upper and lower two bar shaped semicircular rings composition is for copper pipe By copper pipe delivery nozzle (702);
The outside of the copper pipe delivery nozzle (702) is equipped with cutting portion (8), and the lower section of cutting portion (8) is equipped with longitudinal rail, cutting portion (8) guide rail moves back and forth along longitudinal direction, and the cutting portion (8) includes motor, circular saw blade and longitudinal feeding device, motor and circle Saw blade connection, copper pipe delivery nozzle (702) corresponding with circular saw blade are equipped with groove;
The lower section of the processing department (9) is equipped with cross slide way, and transversely guide rail moves back and forth processing department (9), the processing department (9) Including motor, rotating circular disc and cross feed device, shrinkage cavity mold, hole expansion die and chamfer mould are fixed in rotating circular disc, Motor is connect with rotating circular disc.
2. the scalable chamfering production line of Full-automatic copper tube according to claim 1, it is characterised in that: it further include control unit, institute State control unit respectively with count roll (602), feed the electricity of the servo motor of measurement unit, compression hydraulic cylinder (701), cutting portion (8) The cross feed device electrical connection of machine, the longitudinal feeding device of cutting portion (8), the motor of processing department (9) and processing department (9).
CN201821001316.2U 2018-06-27 2018-06-27 The scalable chamfering production line of Full-automatic copper tube Withdrawn - After Issue CN208409147U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201821001316.2U CN208409147U (en) 2018-06-27 2018-06-27 The scalable chamfering production line of Full-automatic copper tube

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201821001316.2U CN208409147U (en) 2018-06-27 2018-06-27 The scalable chamfering production line of Full-automatic copper tube

Publications (1)

Publication Number Publication Date
CN208409147U true CN208409147U (en) 2019-01-22

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108714792A (en) * 2018-06-27 2018-10-30 青岛元亨泰金属材料有限公司 The scalable chamfering production line of Full-automatic copper tube

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108714792A (en) * 2018-06-27 2018-10-30 青岛元亨泰金属材料有限公司 The scalable chamfering production line of Full-automatic copper tube
CN108714792B (en) * 2018-06-27 2023-08-08 青岛元亨泰金属材料有限公司 Full-automatic copper pipe expansion, contraction and chamfering production line

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