SUMMERY OF THE UTILITY MODEL
The utility model aims at carrying out the automatic installation magnet block through mechanical automation through the configuration optimization to the automatic equipment of magnet, processing is convenient, reduce cost, and production efficiency is high, improves the quality of product, improves the convenience of production operation.
In order to achieve the above object, the present invention provides the following technical solutions: an automatic magnet assembling device is used for assembling magnets on a body, the body is provided with a plurality of loading grooves for mounting the magnets, and the arrangement directions of magnetic poles of the magnets in the adjacent loading grooves are opposite. Automatic equipment of magnet includes the frame, is provided with in the frame: an assembly station at which the magnets are loaded into the loading slots; the magnet clamp, the magnet stacks in the magnet clamp, and can export from the magnet clamp one by one; the pushing assembly comprises a pushing tongue and a pushing driver for driving the pushing tongue to move, and the pushing tongue is arranged to push the magnet to the assembling station; and the transfer assembly comprises a transfer clamp and a transfer driver for driving the transfer clamp to move, and the transfer clamp is used for transferring the body to the assembling station.
Furthermore, two groups of magnet clamps are arranged on the machine frame and are respectively arranged on two sides of the assembling station. The two groups of magnet clamps are arranged in such a way that the magnetic pole arrangement directions of the magnets between the same group of magnet clamps are the same, and the magnetic pole arrangement directions of the magnets between the different groups of magnet clamps are opposite. The adjacent magnet clamps between the two groups of magnet clamps are arranged in a staggered mode and respectively correspond to the adjacent loading slots on the body, so that magnets with opposite magnetic pole configuration directions are output to the adjacent loading slots.
Further, the magnet clamp is a tube engaged on the frame.
Furthermore, two groups of pushing assemblies are arranged on the rack, and are respectively arranged on two sides of the assembling station. Adjacent material pushing tongues between the two groups of material pushing assemblies are arranged in a staggered mode and respectively correspond to adjacent loading grooves in the body, so that magnets with opposite magnetic pole configuration directions are pushed to the adjacent loading grooves.
Further, the top of the transfer jig is provided with a body positioning portion for positioning the body, and the other side of the transfer jig relative to the body positioning portion is provided with a force application member for applying a loading force to the magnet, the force application member being provided to apply a force in a direction in which the magnet enters the loading slot.
Preferably, the urging member is a permanent magnet or an electromagnet.
Further, the transfer driver comprises a lifting driving part for driving the transfer clamp to move up and down and a horizontal driving part for driving the transfer clamp to move horizontally.
Compared with the prior art, the utility model discloses beneficial effect as follows: the automatic magnet assembling equipment is provided with an automatic pushing assembly and a transferring assembly, so that feeding and assembling of the magnet can be quickly realized, and the magnet can be quickly and accurately assembled in place through a permanent magnet or an electromagnet arranged in the transferring clamp. Automatic installation magnet equipment improves 5 times than artifical installation effectiveness, and production efficiency improves greatly, and manufacturing cost also greatly reduced can also realize preventing slow-witted.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the present invention will be described in further detail with reference to the accompanying drawings. The components of embodiments of the present invention, as generally described and illustrated in the figures herein, may be arranged and designed in a wide variety of different configurations. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
Unless defined otherwise, technical or scientific terms used herein shall have the ordinary meaning as understood by those of ordinary skill in the art to which the invention belongs. The use of "first," "second," and similar terms in the description and in the claims does not indicate any order, quantity, or importance, but rather is used to distinguish one element from another. Also, the use of the terms "a," "an," or "the" and similar referents do not denote a limitation of quantity, but rather denote the presence of at least one. The word "comprise" or "comprises", and the like, means that the element or item listed before "comprises" or "comprising" covers the element or item listed after "comprising" or "comprises" and its equivalents, and does not exclude other elements or items. "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like are used only to indicate relative positional relationships that may change when the absolute position of an object being described changes, and are merely for convenience in describing the invention and to simplify the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the invention.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Example one
The present embodiment provides an automatic magnet assembling apparatus for assembling a magnet to a body 9, the body 9 having a plurality of loading slots for mounting the magnet, i.e., magnet slots 29 in the following embodiments. And the magnetic poles of the magnets in the adjacent loading slots are arranged in opposite directions. Automatic assembly equipment of magnet includes the frame, is provided with in the frame 1: an assembly station at which the magnets are loaded into the loading slots; the magnet clamp, the magnet stacks in the magnet clamp, and can export from the magnet clamp one by one; the pushing assembly comprises a pushing tongue and a pushing driver for driving the pushing tongue to move, and the pushing tongue is arranged to push the magnet to the assembling station; and a transfer assembly 15 including a transfer jig 4 and a transfer driver driving the transfer jig 4 to move, the transfer jig 4 being configured to transfer the body 9 to the assembly station.
In the first embodiment, the machine frame 1 is provided with two sets of magnet holders, namely a first magnet holder 6 and a second magnet holder 12 in the following embodiments, which are respectively arranged on both sides of the assembly station. The two groups of magnet clamps are arranged in such a way that the magnetic pole arrangement directions of the magnets between the same group of magnet clamps are the same, and the magnetic pole arrangement directions of the magnets between the different groups of magnet clamps are opposite. The adjacent magnet clamps between the two sets of magnet clamps are arranged in a staggered manner and respectively correspond to the adjacent loading slots on the body 9, so that magnets with opposite magnetic pole configuration directions are output to the adjacent loading slots.
The magnet clamp may be designed to engage a tube on the frame.
In the first embodiment, the rack 1 is provided with two groups of pushing assemblies, namely a first pushing assembly 5 and a second pushing assembly 13 in the following embodiments, and the two groups of pushing assemblies are respectively arranged on two sides of the assembling station. Adjacent pushing tongues between the two groups of pushing assemblies are arranged in a staggered manner and respectively correspond to adjacent loading slots on the body 9 so as to push the magnets with opposite magnetic pole configuration directions to the adjacent loading slots.
For the convenience of assembly, the top of the transfer jig 4 has a body positioning portion for positioning the body 9, and the other side of the transfer jig 4 with respect to the body positioning portion is provided with a force application member for applying a loading force to the magnet, the force application member being provided to apply a force in a direction in which the magnet enters the loading slot.
In the first embodiment, the force application member 20 is a permanent magnet or an electromagnet.
For the assembly adaptability, the transfer driver includes an elevation driving part that drives the transfer jig 4 to move up and down, i.e., the third driving part 26 in the following embodiment, and a horizontal driving part that drives the transfer jig 4 to move horizontally, i.e., the first driving part 22 and the second driving part 24 in the following embodiment.
Some embodiments of the present invention will be described in detail below with reference to the accompanying drawings. Features in the embodiments described below may be combined with each other without conflict.
Referring to fig. 1 and 2, an automatic magnet assembling apparatus includes a frame 1, a table 8, a manipulating device 10, a display device 2, a magnet clamp and a pushing assembly, wherein the magnet clamp includes a first magnet clamp 6 and a second magnet clamp 12, and the first magnet clamp 6 and the second magnet clamp 12 are arranged in a staggered manner. The first magnet holder 6 and the second magnet holder 12 are cylindrical pipes, and the first magnet 7 and the second magnet 11 are respectively stacked in the cylindrical pipes of the first magnet holder 6 and the second magnet holder 12. The pushing assembly comprises a first pushing assembly 5 and a second pushing assembly 13, the first pushing assembly 5 corresponds to the first magnet clamp 6, and the second pushing assembly 13 corresponds to the second magnet clamp 12. A first magnet 7 is placed in the first magnet holder 6, a second magnet 11 is placed in the second magnet holder 12, and the first magnet 7 and the second magnet 11 are arranged with opposite polarities in the feeding direction.
Referring to fig. 3, 4, 5 and 6, the frame platform 16 is further provided with a platform opening 14 to facilitate extension of the take-off assembly 15 out of the frame 1 to secure the take-off clamp 4. The first material pushing assembly 5 and the second material pushing assembly 13 are located on the same plane and above the rack 1, the first material pushing assembly 5 can push the first magnet 7 in the first magnet clamp 6 to a corresponding position of the body 9 and be attracted by the magnetic body 20 at the corresponding position in the transferring clamp 4, and the magnetic body 20 is a permanent magnet or an electromagnet. The second pushing assembly 13 can push the second magnet 11 in the second magnet clamp 12 to a corresponding position of the body 9 and be attracted by the magnetic body 20 at the corresponding position in the transferring clamp 4. The first material pushing assembly 5 and the second material pushing assembly 13 are jointly installed on the workbench 8, the workbench 8 is fixedly installed on the upper surface of the machine frame 1, and the first magnet clamp 6 and the second magnet clamp 12 are also installed on the workbench 8. The first pushing assembly 5 consists of a first pushing driver 31 and a first pushing tongue 18, and the end surface of the first pushing tongue 18 is a pushing tongue concave arc 19 which is matched with the first magnet 7; the second pushing assembly 13 is composed of a second pushing driver 30 and a second pushing tongue 17, and the end surface of the second pushing tongue 17 is a pushing tongue concave arc 19 corresponding to the second magnet 11. The first pushing driver 31 and the second pushing driver 30 are linear moving components such as an air cylinder, an oil cylinder or a linear motor.
Referring to fig. 7 and 8, the automatic magnet assembling apparatus further includes a transfer module 15, the transfer module 15 is fixedly disposed in the frame 1 through a transfer module platform 21, and the transfer module 15 includes a transfer module frame 3 to which the transfer jig 4 is fixedly mounted, for transferring the transfer jig 4 and the body 9 to an assembling station. The transfer module 15 is electrically connected to the manipulation device 10 through a servo motor. After the transfer assembly 15 reaches the assembling station, the upper surface of the transfer fixture 4, the lower surfaces of the first magnet 7 and the second magnet 11, and the lower surfaces of the first pushing tongue 18 and the second pushing tongue 17 are in the same plane, so that the first magnet 7 and the second magnet 11 can be smoothly pushed to the assembling position of the body 9 when the first pushing tongue 18 and the second pushing tongue 17 work.
The transfer module 15 is provided with a first guide rail 23, a second guide rail 25, and a third guide rail 27, and is controlled by a first driving unit 22, a second driving unit 24, and a third driving unit 26, respectively, to move in three mutually perpendicular directions of freedom. The first and second driving units 22 and 24 control the transfer jig 4 to move in planes perpendicular to each other, and the third driving unit 26 controls the transfer jig 4 to move up and down. The first driving part, the second driving part and the third driving part are linear motion parts such as an air cylinder, an oil cylinder or a linear motor.
Referring to fig. 9, the apparatus further includes a transferring clamp 4, the transferring clamp 4 has a positioning portion 28 for positioning the placing body 9; the transferring clamp 4 is fixedly connected with the transferring component frame 3 and is higher than the upper surface of the machine frame 1, so that the body 9 can be conveniently taken and placed. The transfer jig 4 is provided with magnetic bodies 20, and the number of the magnetic bodies 20 is equal to the sum of the number of the first magnetic clamps 6 and the number of the second magnetic clamps 12, that is, the magnetic bodies 20 are provided under each of the magnetic grooves 29. When the transfer jig 4 is transferred to the assembly station by the transfer assembly 15, the magnet grooves 29 of the body 9 are positioned to correspond to the first and second magnet holders 6 and 12, and the corresponding magnetic bodies 20 under the magnet grooves 29 are opposite in polarity to the mating surfaces of the first and second magnets 7 and 11 transferred by the correspondingly assembled first and second magnet holders 6 and 12, and thus can be attracted by the magnetic bodies 20 under the corresponding magnet grooves 29 when the first and second magnets 7 and 11 are assembled to the body 9.
The innovation point of the protection of the scheme is that the automatic magnet assembling equipment is provided with an automatic first magnet clamp 6 and a second magnet clamp 12, and is also provided with a first material pushing assembly 5 and a second material pushing assembly 13, wherein the first magnet clamp 6 corresponds to the first material pushing assembly 5, the second magnet clamp 12 corresponds to the second material pushing assembly 13, and the first magnet clamp 6 and the second magnet clamp 12 are arranged in a staggered mode. A first magnet 7 is placed in the first magnet clamp 6, a second magnet 11 is placed in the second magnet clamp 12, and the polarities of the first magnet 7 and the second magnet 11 in the feeding direction are opposite. Due to the innovative design of these devices, the feeding assembly of the magnets can be rapidly achieved, and the magnets can be rapidly and accurately assembled in place by the magnetic body 20 provided in the transfer jig 4. Automatic installation magnet equipment improves 5 times than artifical installation effectiveness, and production efficiency improves greatly, and manufacturing cost also greatly reduced can also realize preventing slow-witted.
When the user operates, the user places the body 9 on the transfer jig 4, presses the button of the operating device 10, and the first driving part 22 and the second driving part 24 of the transfer assembly 15 act to move the transfer jig 4 and the body 9 to the assembling position of the table 8 along the first guide rail 23 and the second guide rail 25, and then the third driving part 26 drives the transfer jig 4 and the body 9 to rise to the working height. The first pushing assembly 5 acts to drive the first pushing tongue 18 to push the first magnet 7 to the magnet groove 29 of the body 9 of the transferring clamp 4, and the first magnet 7 falls into the magnet groove 29 under the action of the attraction force of the magnetic body 20 in the transferring clamp 4.
When the first material pushing assembly 5 pushes materials, the second material pushing assembly 13 synchronously moves to drive the second material pushing tongue 17 to push the second magnet 11 to the magnet groove 29 of the body 9 of the transferring clamp 4, and due to the suction effect of the magnetic body 20 in the transferring clamp 4, the second magnet 11 falls into the corresponding magnet groove 29. The first pushing assembly 5 drives the first pushing tongue 18 to return to the initial position. The second pushing assembly 13 drives the second pushing tongue 17 to return to the initial position. In another embodiment, the first pushing assembly 5 can also operate in a time-sharing manner with the second pushing assembly 13.
The first pushing assembly 5 and the second pushing assembly 13 can also be sequentially returned to the initial positions according to a specific process design.
After the magnet assembly is completed, the third driving part 26 moves to drive the transfer fixture 4 and the main body 9 to descend, the first driving part 22 and the second driving part 24 move, the transfer assembly 15 drives the transfer fixture 4 and the processed main body 9 to return to the initial position, a user can take the processed main body 9 off, and then a new main body 9 to be processed is placed in the transfer fixture 4 for the next work cycle. The display device 2 can display and feed back each step of the operation, and can display the production quantity, abnormal production conditions and the like.
Compared with the prior art, the utility model discloses a to the configuration optimization of the automatic equipment of magnet, processing is convenient, and production efficiency is high, and reduce cost, the assembly of being convenient for can prevent staying, improves the batch qualification rate and the productivity of product, improves the convenience of operation.
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, various embodiments or examples and features of different embodiments or examples described in this specification can be combined and combined by one skilled in the art without contradiction.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments, and the above embodiments and descriptions are only illustrative of the principles of the present invention, and that the present invention can be modified, replaced and modified in many ways without departing from the spirit and scope of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.