CN217119688U - Laser welding fume and dust removing integrated machine - Google Patents

Laser welding fume and dust removing integrated machine Download PDF

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Publication number
CN217119688U
CN217119688U CN202221106259.0U CN202221106259U CN217119688U CN 217119688 U CN217119688 U CN 217119688U CN 202221106259 U CN202221106259 U CN 202221106259U CN 217119688 U CN217119688 U CN 217119688U
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China
Prior art keywords
inlet channel
air inlet
laser welding
filter
dust removing
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CN202221106259.0U
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Chinese (zh)
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刘树海
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Zhejiang Haobo Environmental Protection Equipment Co ltd
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Zhejiang Haobo Environmental Protection Equipment Co ltd
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Abstract

The utility model provides a laser welding cigarette dust removal all-in-one, including the organism, organism one side is vertical to be provided with inlet channel, the position that is close to inlet channel inside the organism is provided with a plurality of filter cylinders, inlet channel's inside downside is provided with the spark catcher, inlet channel's inside is located the top of spark catcher and is provided with a plurality of baffling boards, filter cylinder air intake department is provided with the guide plate, and a plurality of filter cylinders insert one side that sets up between spark catcher and a plurality of baffling boards to one side respectively to one side, the utility model discloses a set up a plurality of baffling boards and spark catcher in inlet channel, can intercept the large granule spark in the welding smoke through baffling board and spark catcher, can effectively catch and eliminate the spark that produces in cutting, the welding process to avoid burning out the filter cylinder and cause safe calamity; and the air inlet of the filter cylinder is provided with the guide plate, so that the air inlet of the dust remover is more uniform, the service life of the filter cylinder is prolonged, and the filtering efficiency is improved.

Description

Laser welding fume and dust removing integrated machine
Technical Field
The utility model relates to a high temperature dust removal filters technical field, especially relates to laser welding cigarette dust removal all-in-one.
Background
The laser welding fume dust removal is equipment for filtering and treating waste residues and toxic and harmful gases generated in the welding process in a filter cartridge purification mode, and the welding fume dust remover can prevent gas pollution, reduce harm of harmful substances to the health of operators and prevent occupational diseases.
Among the prior art, the inherent welding process's in-process in workshop, the exhaust port department in whole workshop all sets up total filter equipment that airs exhaust usually, filter the smoke and dust that produces in the workshop through total filter equipment that airs exhaust, but this kind of filtration mode can make in the workshop be in the smoke and dust environment of a high concentration all the time, it is not good to the timely filter effect of local welding smoke and dust, carry out closely and the filterable in-process of timeliness to the welding smoke and dust simultaneously, the welding smoke and dust still is in high temperature and has mars's state, can cause high temperature damage to filter equipment when inhaling the filtration to the smoke and dust this moment.
SUMMERY OF THE UTILITY MODEL
Aiming at the defects in the prior art, the utility model aims to provide a laser welding fume dust removal all-in-one machine, which can intercept large particle sparks in welding fume through a plurality of baffle plates and a spark catcher arranged in an air inlet channel, can effectively capture and eliminate sparks generated in the cutting and welding processes, and causes safety disasters by a burning-free filter cylinder; and the air inlet of the filter cylinder is provided with the guide plate, so that the air inlet of the dust remover is more uniform, the service life of the filter cylinder is prolonged, and the filtering efficiency is improved.
In order to achieve the above purpose, the present invention is realized by the following technical solution: the laser welding fume and dust removing integrated machine comprises a machine body, wherein an air inlet channel is vertically arranged on one side of the machine body, a plurality of filter cylinders are arranged in the machine body at positions close to the air inlet channel, an exhaust fan is arranged at the top of one side, far away from the air inlet channel, in the machine body, and an exhaust port is formed in the top of the exhaust fan;
the air inlet is formed in the bottom of the air inlet channel, the spark catcher is arranged on the lower side of the inside of the air inlet channel and is of a stainless steel mesh structure, the plurality of baffle plates are arranged above the spark catcher in the air inlet channel, the guide plates are arranged at the air inlet of the filter cylinder, and the filter cylinders are obliquely inserted into one side between the spark catcher and the plurality of baffle plates respectively.
Furthermore, a material leakage opening is formed in the bottom, located on the filter cylinder, of the machine body, and a material collecting hopper is arranged at the bottom of the material leakage opening.
Further, a detachable dust collecting vehicle is arranged below the collecting hopper.
Furthermore, one side of each of the filter cylinders is connected with a pulse back-flushing pipe, and one end of each of the pulse back-flushing pipes is connected with an air compression tank.
Furthermore, electromagnetic valves are respectively arranged between the air compression tank and the pulse back flushing pipes.
Furthermore, a plurality of pulse back-flushing pipes are connected with the filter cylinder through a venturi.
The utility model has the advantages that: the utility model discloses a set up a plurality of baffling boards and spark catcher in inlet channel, can intercept the large granule spark in the welding smoke through baffling board and spark catcher, this design can carry out fire-retardant back input in the organism to the smoke that gets into, can effectively catch the spark of eliminating the cutting, production in the welding process to the fire-free cartridge that destroys causes the safety hazard;
the air inlet of the filter cylinder is provided with the guide plate, so that the air inlet of the dust remover is more uniform, the service life of the filter cylinder is prolonged, and the filtering efficiency is improved; meanwhile, the filter cylinders are obliquely inserted into one side between the spark catcher and the baffle plates respectively, so that the convenience of disassembling and assembling the filter cylinders is improved, and the disassembly, assembly and cleaning at the later stage are facilitated.
Drawings
Other features, objects and advantages of the invention will become more apparent upon reading of the detailed description of non-limiting embodiments with reference to the following drawings:
fig. 1 is a front axial view of the present invention;
fig. 2 is a rear view of the intake passage of the present invention after being disassembled;
fig. 3 is a schematic view of the internal partial structure of the present invention.
In the figure: 1. a body; 11. an electric cabinet; 12. a material leakage port; 121. a collection hopper; 2. an air intake passage; 21. an air inlet; 22. a baffle plate; 23. a spark arrestor; 3. a dust collection vehicle; 4. a filter cartridge; 5. an air compression tank; 51. a pulse back flushing pipe; 6. an exhaust fan.
Detailed Description
In order to make the technical means, creation features, achievement purposes and functions of the present invention easy to understand, the present invention is further described below with reference to the following embodiments.
Referring to fig. 1-3, the laser welding fume and dust removing integrated machine comprises a machine body 1, wherein an air inlet channel 2 is vertically arranged on one side of the machine body 1, a plurality of filter cartridges 4 are arranged in the machine body 1 at positions close to the air inlet channel 2, an exhaust fan 6 is arranged at the top of one side of the machine body 1 far away from the air inlet channel 2, and an exhaust port is arranged at the top of the exhaust fan 6; one side of the machine body 1 is provided with an electric cabinet 11, the electric cabinet 11 is used for controlling the electric components to operate, wherein the filter cartridge 4 adopts a general PTFE film-coated fine filtering technology, the purification efficiency can reach 99.9%, and an extremely high airflow state can be maintained.
The air inlet 21 has been seted up to inlet channel 2's bottom, inlet channel 2's inside downside is provided with spark catcher 23, the spark catcher sets up to the stainless steel mesh structure, can block big particle mars and flammable material down in the very first time, and the life of a section of thick bamboo 4 is strained in improvement that can be very big, inlet channel 2's inside is located the top of spark catcher 23 and is provided with a plurality of baffling boards 22, it is provided with the guide plate to strain a section of thick bamboo 4 air inlet department, and a plurality of section of thick bamboo 4 parallel arrangement respectively one side between spark catcher 23 and a plurality of baffling board 22 is strained to one side, sets up the guide plate and can shunts the smoke and dust that gets into inlet channel 2, guarantees every and strains the homogeneity that section of thick bamboo 4 filters the cigarette dust volume.
Referring to fig. 3, a material leaking port 12 is arranged at the bottom of the filter cartridge 4 inside the machine body 1, a material collecting hopper 121 is arranged at the bottom of the material leaking port 12, a detachable dust collecting vehicle 3 is arranged below the material collecting hopper 121, and the dust collecting vehicle 3 is convenient for centralized cleaning of filtered dust.
Referring to fig. 3, pulse back-flushing pipes 51 are connected to one sides of the filter cartridges 4, respectively, and an air compression tank 5 is connected to one ends of the pulse back-flushing pipes 51. Electromagnetic valves are respectively arranged between the air compression tank 5 and the pulse back flushing pipes 51. The electromagnetic valve is used for controlling the on-off of air in the air compression tank 5, the pulse back flushing pipes 51 are connected with the filter cylinder 4 through venturi pipes, and the venturi pipes are arranged to accelerate the speed of the air entering the filter cylinder 4, so that the back flushing effect of the air is improved. The back-flushing process can ensure that the dust on the surface of the filter cylinder is more thoroughly and cleanly removed, and the filter cylinder can always keep a constant air suction amount.
The working principle is as follows: the dust removal process comprises three steps, wherein the first step is to carry out flame retardance and spark interception on input smoke dust, the second step is to filter the smoke dust, and the third step is to carry out back flush cleaning;
in the first step, smoke enters the air inlet channel 2 from the air inlet 21, the flame retardant treatment is carried out on the smoke with sparks through the spark catcher 23 and the baffle plate 22, and the smoke is shunted through the guide plate and then enters the machine body 1;
in the second step, the smoke dust is filtered by the filter cartridge 4 through the suction force generated by the exhaust fan 6 and then is exhausted through the exhaust port of the exhaust fan 6;
in the third step, after the filter cartridge 4 is filtered, the electromagnetic valve is opened, the air in the air compression tank 5 is accelerated by the venturi tube through the pulse recoil pipe 51 and then rushed into the filter cartridge 4, the dust filtered on the surface of the filter cartridge 4 is rushed down, the dust falls into the material leakage port 12, and then enters the dust collection vehicle 3 through the material collection hopper 121 for centralized collection.
Finally, it should be noted that: the above-mentioned embodiments are only specific embodiments of the present invention, and are not intended to limit the technical solution of the present invention, and the protection scope of the present invention is not limited thereto, although the present invention is described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: those skilled in the art can still modify or easily conceive of changes in the technical solutions described in the foregoing embodiments or make equivalent substitutions for some technical features within the technical scope of the present disclosure; such modifications, changes or substitutions do not substantially depart from the spirit and scope of the embodiments of the present invention, and are intended to be included within the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.

Claims (6)

1. The laser welding fume and dust removing integrated machine comprises a machine body (1) and is characterized in that an air inlet channel (2) is vertically arranged on one side of the machine body (1), a plurality of filter cylinders (4) are arranged in the machine body (1) at positions close to the air inlet channel (2), an exhaust fan (6) is arranged at the top of one side, far away from the air inlet channel (2), of the machine body (1), and an exhaust port is formed in the top of the exhaust fan (6);
an air inlet (21) is formed in the bottom of the air inlet channel (2), a spark catcher (23) is arranged on the lower side of the inside of the air inlet channel (2), the spark catcher (23) is of a stainless steel net structure, a plurality of baffle plates (22) are arranged above the spark catcher (23) in the air inlet channel (2), a guide plate is arranged at the air inlet of the filter cylinder (4), and the filter cylinders (4) are respectively arranged on one side between the spark catcher (23) and the baffle plates (22) in parallel.
2. The laser welding fume and dust removing all-in-one machine as claimed in claim 1, wherein a material leakage opening (12) is formed in the machine body (1) and located at the bottom of the filter cartridge (4), and a material collecting hopper (121) is arranged at the bottom of the material leakage opening (12).
3. The laser welding fume and dust removing all-in-one machine as claimed in claim 2, wherein a detachable dust collecting vehicle (3) is arranged below the collecting hopper (121).
4. The laser welding fume and dust removing all-in-one machine as claimed in claim 1, wherein one side of each of the filter cartridges (4) is connected with a pulse recoil pipe (51), and one end of each of the pulse recoil pipes (51) is connected with an air compression tank (5).
5. The laser welding fume and dust removing all-in-one machine as claimed in claim 4, wherein electromagnetic valves are respectively arranged between the air compression tank (5) and the pulse back flushing pipes (51).
6. The laser welding fume and dust removing integrated machine as claimed in claim 4, wherein the pulse back flushing pipes (51) are connected with the filter cartridge (4) through Venturi pipes.
CN202221106259.0U 2022-05-09 2022-05-09 Laser welding fume and dust removing integrated machine Active CN217119688U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202221106259.0U CN217119688U (en) 2022-05-09 2022-05-09 Laser welding fume and dust removing integrated machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202221106259.0U CN217119688U (en) 2022-05-09 2022-05-09 Laser welding fume and dust removing integrated machine

Publications (1)

Publication Number Publication Date
CN217119688U true CN217119688U (en) 2022-08-05

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Application Number Title Priority Date Filing Date
CN202221106259.0U Active CN217119688U (en) 2022-05-09 2022-05-09 Laser welding fume and dust removing integrated machine

Country Status (1)

Country Link
CN (1) CN217119688U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115430244A (en) * 2022-09-16 2022-12-06 灵丘国实电气有限公司 Smoke-discharging, dust-removing and filtering system of laser machine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115430244A (en) * 2022-09-16 2022-12-06 灵丘国实电气有限公司 Smoke-discharging, dust-removing and filtering system of laser machine
CN115430244B (en) * 2022-09-16 2023-10-13 灵丘国实电气有限公司 Laser machine dust pelletizing filtration system that discharges fume

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