CN217112515U - Inductance measuring device - Google Patents
Inductance measuring device Download PDFInfo
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- CN217112515U CN217112515U CN202220329569.2U CN202220329569U CN217112515U CN 217112515 U CN217112515 U CN 217112515U CN 202220329569 U CN202220329569 U CN 202220329569U CN 217112515 U CN217112515 U CN 217112515U
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Abstract
Description
技术领域technical field
本实用新型属于线绕电感领域,尤其是一种电感测量装置。The utility model belongs to the field of wire wound inductance, in particular to an inductance measuring device.
背景技术Background technique
在电感生产线中,大部分电感的绕制均为自动化产线绕制,在自动化产线绕制和产线周转过程中难免会出现内部磁环的损坏,造成电感的不合格,人为的抽检和目视检验也会有不合格品漏检流出,所以就需要对电感进行逐个的测量。In the inductance production line, most of the inductances are wound by automatic production lines. In the process of automatic production line winding and production line turnover, damage to the internal magnetic ring will inevitably occur, resulting in unqualified inductance, artificial sampling and Visual inspection will also have unqualified products leaking out, so it is necessary to measure the inductance one by one.
传统的测量电感的方法有非平衡电桥测电感法和平衡电桥测电感法,现代的测量电感的设备有矢量式阻抗测量仪,以及电容三点式振荡法测电感。非平衡电桥测电感法和平衡电桥测电感法测量的速度慢,仪器体积较大;矢量式阻抗测量仪电路结构复杂、体积笨重、价格昂贵,不适合自动化的电感生产线。而电容三点式振荡法测电感方法是将电感量转换为频率量来测量,电路相对简单,且易于与生产线相结合。The traditional methods of measuring inductance include unbalanced bridge inductance measurement method and balanced bridge inductance measurement method. Modern inductance measurement equipment includes vector impedance measuring instrument and capacitive three-point oscillation method to measure inductance. The unbalanced bridge inductance measurement method and the balanced bridge inductance measurement method are slow in measurement, and the instrument is large in size; the vector impedance measuring instrument has complex circuit structure, bulky volume and high price, and is not suitable for automated inductance production lines. The capacitance three-point oscillation method to measure the inductance is to convert the inductance into the frequency to measure, the circuit is relatively simple, and it is easy to combine with the production line.
发明内容SUMMARY OF THE INVENTION
本实用新型要解决的技术问题是提供一种电感测量装置,电路相对简单,成本低。The technical problem to be solved by the utility model is to provide an inductance measuring device with relatively simple circuit and low cost.
本实用新型的一种电感测量装置,包括测量电路和主控微处理器;测量电路和主控微处理器连接,所述测量电路是基于电容三点式振荡法的电感测量电路。An inductance measurement device of the utility model comprises a measurement circuit and a main control microprocessor; the measurement circuit is connected with the main control microprocessor, and the measurement circuit is an inductance measurement circuit based on a capacitance three-point oscillation method.
测量电路包括电容三点式振荡回路和FPGA分频器,所述电容三点式振荡回路包括电容C5、C6、C7~C9,待测电感LX1、电阻R22~26、晶体管T1和晶体管T2;电容C5和电容C9串联,电容C5的另一端连接在晶体管T2的集电极,电容C5和电容C9的中点连接在晶体管T2的发射极,电容C9的另一端接地,电容C7与C8并联连接在晶体管T2的基极与地之间;待测电感LX1连接在Vcc和晶体管T2的集电极之间,电阻R24连接在晶体管T2的集电极与基极之间;The measurement circuit includes a capacitor three-point oscillation circuit and an FPGA frequency divider. The capacitor three-point oscillation circuit includes capacitors C5, C6, C7-C9, an inductance LX1 to be measured, resistors R22-26, transistor T1 and transistor T2; capacitor C5 and capacitor C9 In series, the other end of capacitor C5 is connected to the collector of transistor T2, the midpoint of capacitor C5 and capacitor C9 is connected to the emitter of transistor T2, the other end of capacitor C9 is grounded, and capacitor C7 and C8 are connected in parallel to the base of transistor T2 and ground; the inductance LX1 to be tested is connected between Vcc and the collector of the transistor T2, and the resistor R24 is connected between the collector and the base of the transistor T2;
电容C5和电容C9的中点还连接耦合电容C6,电容C6的另一端连接晶体管T1的基极,晶体管T1的发射极经电阻R26接地,晶体管T1的集电极经电阻R23与Vcc连接,电阻R22连接在Vcc与晶体管T1的基极之间,晶体管T1的发射极接FPGA分频器;FPGA分频器与主控微处理器输入端连接。The midpoint of capacitor C5 and capacitor C9 is also connected to coupling capacitor C6, the other end of capacitor C6 is connected to the base of transistor T1, the emitter of transistor T1 is grounded through resistor R26, the collector of transistor T1 is connected to Vcc through resistor R23, and resistor R22 Connected between Vcc and the base of the transistor T1, the emitter of the transistor T1 is connected to the FPGA frequency divider; the FPGA frequency divider is connected to the input end of the main control microprocessor.
进一步的,本实用新型的一种电感测量装置还包括按键电路,按键电路与主控微处理器连接,用于控制主控微处理器对测量电路频率的读取,在按键没有被按下时,微处理器端口电平为高电平。当按键被按下后,微处理器端口的电平就被拉低到地,微处理器开始对测量电路频率读取。Further, an inductance measuring device of the present invention also includes a button circuit, which is connected to the main control microprocessor and is used to control the reading of the frequency of the measurement circuit by the main control microprocessor, when the button is not pressed. , the microprocessor port level is high. When the button is pressed, the level of the microprocessor port is pulled down to the ground, and the microprocessor begins to read the frequency of the measurement circuit.
进一步的,按键电路包括排阻R20、排阻R21、电容C1~C4和开关S1~S4;所述排阻R20和排阻R21均包括四个电阻,开关S1~S4分别与排阻R21中的四个电阻串联,四个开关的另一端均接地,四个电容分别与排阻R20中的四个电阻串联后再分别并联到四个开关的两端,用于泄防静电。Further, the button circuit includes resistance exclusion R20, resistance exclusion R21, capacitors C1-C4, and switches S1-S4; the resistance exclusion R20 and resistance exclusion R21 each include four resistors, and the switches S1-S4 are respectively connected with the resistance exclusion R21. Four resistors are connected in series, the other ends of the four switches are all grounded, and the four capacitors are respectively connected in series with the four resistors in the exclusion resistor R20 and then connected in parallel to the two ends of the four switches for anti-static leakage.
进一步的,本实用新型的一种电感测量装置还包括数显单元,用于显示电感数值。Further, an inductance measuring device of the present invention further includes a digital display unit for displaying the inductance value.
进一步的,本实用新型的一种电感测量装置还包括蜂鸣电路,用于当测得的电感超出设定的电感阈值时蜂鸣电路发出蜂鸣的声音。Further, an inductance measuring device of the present invention further includes a buzzer circuit, which is used to emit a buzzer sound when the measured inductance exceeds the set inductance threshold.
有益效果:本实用新型的采用的电容三点式振荡法进行电感测量,电路简单,成本低,易于与自动化生产线进行集成,后期可以将手动测量改为采集自动触发信号,进行自动测量。Beneficial effects: the capacitance three-point oscillation method adopted by the utility model is used for inductance measurement, the circuit is simple, the cost is low, and it is easy to be integrated with the automatic production line, and the manual measurement can be changed to collecting automatic trigger signals for automatic measurement in the later stage.
附图说明Description of drawings
图1是本实用新型框图。Figure 1 is a block diagram of the present invention.
图2是按键电路图。Figure 2 is a key circuit diagram.
图3是测量电路图。Figure 3 is a measurement circuit diagram.
图4是主控微处理器及外围电路图。Fig. 4 is the main control microprocessor and peripheral circuit diagram.
具体实施方式Detailed ways
本实用新型提供了一种电感测量装置,如图1所示,包括测量电路、按键电路、主控微处理器、数显单元和蜂鸣电路;The utility model provides an inductance measuring device, as shown in FIG. 1 , comprising a measuring circuit, a button circuit, a main control microprocessor, a digital display unit and a buzzer circuit;
按键电路、测量电路、蜂鸣电路和数显单元分别与主控微处理器连接,按键电路用于向主控微处理器发送开始测量的信号;The button circuit, the measurement circuit, the buzzer circuit and the digital display unit are respectively connected with the main control microprocessor, and the button circuit is used to send a signal to start the measurement to the main control microprocessor;
所述测量电路基于电容三点式振荡法的电感测量电路,主控微处理器读取测量电路的频率量,并将频率转化为电感量,完成电感检测。The measurement circuit is based on the inductance measurement circuit of the capacitance three-point oscillation method. The main control microprocessor reads the frequency of the measurement circuit, and converts the frequency into the inductance to complete the inductance detection.
所述数显单元用于显示电感数值;The digital display unit is used to display the inductance value;
具体的,如图2所示,按键电路包括排阻R20、排阻R21、电容C1~C4和开关S1~S4,所述排阻R20和排阻R21均包括四个电阻,开关S1~S4分别与排阻R21中的四个电阻串联,四个电容分别与排阻R20中的四个电阻串联后再分别并联到四个开关的两端,四个电容的另一端均接地。本实施例中电容C1~C4的大小均为10μF,排阻R20中的电阻均为10KΩ、排阻R21中的电阻均为1KΩ。Specifically, as shown in FIG. 2 , the button circuit includes resistance exclusion R20, resistance exclusion R21, capacitors C1-C4, and switches S1-S4. The resistance exclusion R20 and resistance exclusion R21 each include four resistors, and the switches S1-S4 are respectively It is connected in series with the four resistors in the exclusion resistor R21, the four capacitors are respectively connected in series with the four resistors in the exclusion resistance R20, and then connected in parallel to the two ends of the four switches, and the other ends of the four capacitors are all grounded. In this embodiment, the capacitors C1 to C4 are all 10 μF in size, the resistances in the exclusion R20 are all 10 KΩ, and the resistances in the exclusion R21 are all 1 KΩ.
如图3所示,所述测量电路包括电容三点式振荡回路和FPGA分频器,所述电容三点式振荡回路包括电容C5、C6、C7~C9、,待测电感LX1、电阻R22~26、晶体管T1和晶体管T2;As shown in Figure 3, the measurement circuit includes a capacitor three-point oscillation circuit and an FPGA frequency divider. The capacitor three-point oscillation circuit includes capacitors C5, C6, C7-C9, an inductance LX1 to be measured, resistors R22-26, and a transistor T1. and transistor T2;
电容C5和电容C9串联,电容C5的另一端连接在晶体管T2的集电极、电容C5和电容C9的中点连接在晶体管T2的发射极,电容C9的另一端接地,电容C7与C8并联连接在晶体管T2的基极与地之间;The capacitor C5 and the capacitor C9 are connected in series, the other end of the capacitor C5 is connected to the collector of the transistor T2, the midpoint of the capacitor C5 and the capacitor C9 is connected to the emitter of the transistor T2, the other end of the capacitor C9 is connected to the ground, and the capacitor C7 and C8 are connected in parallel. Between the base of the transistor T2 and the ground;
电容C5和电容C9的中点还连接耦合电容C6,电容C6的另一端连接晶体管T1的基极,晶体管T1的发射极经电阻R26接地,晶体管T1的集电极经电阻R23与Vcc连接,电阻R22连接在Vcc与晶体管T1的基极之间为晶体管T1提供偏置电压,晶体管T1的发射极接FPGA分频器;FPGA分频器与主控微处理器输入端连接。主控微处理器的外围电路如图4所示。The midpoint of capacitor C5 and capacitor C9 is also connected to coupling capacitor C6, the other end of capacitor C6 is connected to the base of transistor T1, the emitter of transistor T1 is grounded through resistor R26, the collector of transistor T1 is connected to Vcc through resistor R23, and resistor R22 It is connected between Vcc and the base of the transistor T1 to provide a bias voltage for the transistor T1, and the emitter of the transistor T1 is connected to the FPGA frequency divider; the FPGA frequency divider is connected to the input end of the main control microprocessor. The peripheral circuit of the main control microprocessor is shown in Figure 4.
本实用新型具体测电感过程如下:将待测电感放置在测量电路中,在测量电路中形成自激震荡,从晶体管T1的发射极取震荡频率,经FPGA分频器分频后,主控微处理器读取测量电路的分频信号,主控微处理器计算出实际频率,进一步根据实际频率计算出电感值,数显单元显示电感值,当测得的电感超出设定的电感阈值时蜂鸣电路发出蜂鸣的声音。The specific process of measuring the inductance of the utility model is as follows: the inductance to be measured is placed in the measuring circuit, the self-excited oscillation is formed in the measuring circuit, the oscillation frequency is taken from the emitter of the transistor T1, and after frequency division by the FPGA frequency divider, the main control microcomputer The processor reads the frequency division signal of the measuring circuit, the main control microprocessor calculates the actual frequency, and further calculates the inductance value according to the actual frequency, and the digital display unit displays the inductance value. The beeping circuit emits a beeping sound.
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Effective date of registration: 20250616 Address after: 425999 Hunan Province, Yongzhou City, Dong'an County, Baiya City Town, Guantian North Road, Room 302 Patentee after: Dong'an Juxinhong Electronic Technology Co.,Ltd. Country or region after: China Address before: 211000 Jiangsu Province Nanjing City Qixia District Yaohua Street KeChuang Road No.1 Building 06 4th Floor Southeast Patentee before: NANJING KANGLUN ELECTRONIC Co.,Ltd. Country or region before: China |