CN217112256U

CN217112256U - Quality monitoring device

Info

Publication number: CN217112256U
Application number: CN202220147644.3U
Authority: CN
Inventors: 郑海伟; 唐芳丽; 谢伟强; 章立; 范自众; 杨杰; 韦少谈; 李用清; 安连友
Original assignee: China Tobacco Guangxi Industrial Co Ltd
Current assignee: China Tobacco Guangxi Industrial Co Ltd
Priority date: 2022-01-19
Filing date: 2022-01-19
Publication date: 2022-08-02
Anticipated expiration: 2032-01-19

Abstract

The utility model provides a quality monitoring device relates to quality monitoring equipment field. The quality monitoring device comprises: a main body to which a measurement assembly is connected; the data acquisition part is arranged in the main body and is provided with an input end for receiving the data measured by the measuring component; a data processing part disposed in the main body and connected with the data acquisition part; and a display part provided in the main body and connected with the data processing part. The quality control system can replace paper records, meets the working requirements of transparency, convenience, high quality and high efficiency of the field quality control of the silk making, and further improves the stability of the field quality control.

Description

Quality monitoring device

Technical Field

The application relates to the field of quality monitoring equipment, in particular to a quality monitoring device.

Background

With the further aggravation of the competition of the cigarette market, the cigarette product not only needs to draw a development space on the design idea, but also needs to make certain improvements and breakthroughs on the consistency of the cigarette product in batches and among batches on the premise of ensuring the long-term stability of the quality of the cigarette product. As one of the most important links of the product internal quality monitoring, the field shred manufacturing production process is taken, and the stability of the field shred manufacturing production process becomes a key concern of cigarette industry enterprises.

At present, on-site operators in a silk making workshop need to fill in a large amount of paper edition process monitoring records in the production process to serve as judgment basis of on-site production quality, and the technical standards of all procedures also need to refer to the records of related paper editions, so that the operators cannot directly check the actual quality of a production batch and are inconvenient for monitoring the production on-site quality by technicians; in addition, filling in a large number of paper version records not only increases the labor intensity of operators and influences the working efficiency, but also weakens the enthusiasm of the operators for point inspection and routing inspection in the production process, so that the adverse phenomena of false inspection, omission inspection, post-inspection repair and the like of the operators occur frequently. The existing silk production site quality monitoring means is difficult to meet the working requirements of transparency, convenience, high quality and high efficiency, so that how to reduce unnecessary working contents of site operators and enhance the point inspection and routing inspection efficiency of the site operators is more urgent, and problems in the production process can be found in time and can be treated in time.

SUMMERY OF THE UTILITY MODEL

In view of this, the present application aims to provide a quality monitoring device to solve the problem that the means of quality monitoring through paper recording in the existing silk making field is difficult to meet the working requirements of transparency, convenience, high quality and high efficiency.

According to the above object, the utility model provides a quality monitoring device sets up in the production place, wherein, quality monitoring device includes:

a main body formed with a display screen and connected with a measurement assembly;

the data acquisition part is arranged in the main body and is provided with an input end for receiving the data measured by the measuring component;

a data processing part disposed in the main body and connected with the data acquisition part; and

a display part provided in the main body and connected with the data processing part.

Preferably, the main body is a touch control all-in-one machine.

Preferably, the measuring assembly comprises a sensor group comprising a plurality of sub-sensors, each sub-sensor being arranged at a corresponding position of the production site.

Preferably, the sensor group comprises a temperature sensor arranged on the wall of the drying equipment; the sensor group also comprises a pressure sensor arranged on the discharging cover.

Preferably, the data acquisition part comprises an automatic acquisition part, wherein a first sub-input end is formed on the automatic acquisition part and is connected with the measurement assembly to receive data transmitted by the measurement assembly.

Preferably, the data collecting part comprises an artificial collecting part, wherein a second sub-input end is formed on the artificial collecting part and is connected with an input device.

Preferably, the data acquisition part further comprises a data storage part, and the data storage part is respectively in communication connection with the automatic acquisition part and the manual acquisition part.

Preferably, the data processing part comprises a data integration part which is in communication connection with the data storage part.

Preferably, the display part is formed with an interface for connecting an external video source.

According to the utility model discloses a quality monitoring device can acquire the data of the quality control key point of each process that is surveyed by measuring component in the production field through the data acquisition portion that sets up in the main part, and then handles and show this data respectively with this data transmission to data processing portion and display part again. So can replace the paper record through this quality monitoring device, satisfy the transparent convenient, high-quality efficient work demand of throwing site quality control, and then improved the stability of site quality control.

In order to make the aforementioned objects, features and advantages of the present application more comprehensible, preferred embodiments accompanied with figures are described in detail below.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present application and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained from the drawings without inventive effort.

Fig. 1 is a schematic view of the main body of a quality monitoring device according to the present invention;

fig. 2 is a schematic connection diagram of a quality monitoring device according to the present invention.

Icon: 100-a body; 1-a data acquisition section; 10-an automatic acquisition part; 101-a first sub-input; 11-a manual collection part; 111-a second sub-input; 12-a data storage; 120-child storage; 2-a data processing section; 20-a data integration section; 3-a display section; 30-a sub-display section; 31-a learning section; 4-screen.

Detailed Description

The following detailed description is provided to assist the reader in obtaining a thorough understanding of the methods, devices, and/or systems described herein. However, various changes, modifications, and equivalents of the methods, apparatus, and/or systems described herein will be apparent to those skilled in the art in view of the disclosure of the present application. For example, the order of operations described herein is merely an example, which is not limited to the order set forth herein, but rather, variations may be made in addition to operations which must occur in a particular order, which will be apparent upon understanding the disclosure of the present application. Moreover, descriptions of features known in the art may be omitted for the sake of clarity and conciseness.

The features described herein may be embodied in different forms and should not be construed as limited to the examples described herein. Rather, the examples described herein have been provided merely to illustrate some of the many possible ways to implement the methods, devices, and/or systems described herein that will be apparent after understanding the disclosure of the present application.

Throughout the specification, when an element (such as a layer, region, or substrate) is described as being "on," "connected to," coupled to, "over," or "overlying" another element, it may be directly "on," "connected to," coupled to, "over," or "overlying" the other element, or one or more other elements may be present therebetween. In contrast, when an element is referred to as being "directly on," "directly connected to," directly coupled to, "directly over" or "directly overlying" another element, there may be no intervening elements present.

As used herein, the term "and/or" includes any one of the associated listed items and any combination of any two or more of the items.

Although terms such as "first", "second", and "third" may be used herein to describe various elements, components, regions, layers or sections, these elements, components, regions, layers or sections should not be limited by these terms. Rather, these terms are only used to distinguish one element, component, region, layer or section from another element, component, region, layer or section. Thus, a first element, component, region, layer or section referred to in the examples described herein may be termed a second element, component, region, layer or section without departing from the teachings of the examples.

For ease of description, spatial relationship terms such as "above … …," "upper," "below … …," and "lower" may be used herein to describe one element's relationship to another element as illustrated in the figures. Such spatial relationship terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as "above" or "upper" relative to other elements would then be oriented "below" or "lower" relative to the other elements. Thus, the term "above … …" includes both an orientation of "above … …" and "below … …" depending on the spatial orientation of the device. The device may also be otherwise oriented (e.g., rotated 90 degrees or at other orientations) and the spatially relative terms used herein should be interpreted accordingly.

The terminology used herein is for the purpose of describing various examples only and is not intended to be limiting of the disclosure. The singular forms also are intended to include the plural forms as well, unless the context clearly indicates otherwise. The terms "comprises," "comprising," and "having" specify the presence of stated features, quantities, operations, elements, components, and/or combinations thereof, but do not preclude the presence or addition of one or more other features, quantities, operations, components, elements, and/or combinations thereof.

Variations from the shapes of the illustrations as a result, for example, of manufacturing techniques and/or tolerances, may be expected. Thus, examples described herein are not limited to the particular shapes shown in the drawings, but include changes in shape that occur during manufacturing.

The features of the examples described herein may be combined in various ways that will be apparent after understanding the disclosure of the present application. Further, while the examples described herein have a variety of configurations, other configurations are possible, as will be apparent after understanding the disclosure of the present application.

As shown in fig. 1 to 2, the quality monitoring apparatus of the present embodiment includes a main body 100, and a data acquisition unit 1, a data processing unit 2, and a display unit 3 are provided in the main body 100. Hereinafter, a specific connection manner, functions, and the like of the quality monitoring device according to the present invention will be described in detail.

In this embodiment, as shown in fig. 1, the main body 100 is a touch control all-in-one machine and is disposed in a production field, so that relevant operators can conveniently record the following quality control points during spot inspection and routing inspection on the production field; the mode of setting the touch screen is convenient for the operation of related working personnel, so that the man-machine interaction is simpler. The main body 100 is formed with a screen 4, and the screen 4 can be used to display, for example, data received by the data acquisition part 1 described below, and the like. It should be noted that the type of the main body 100 is not particularly limited, and for example, it may be made of star flame XH-LD9132DZ type; and the size of the main body 100 is not particularly limited, but the size of the screen 4 should be convenient for the operation of the worker and to make clear the data and the like displayed on the display part 3.

In addition, in the present embodiment, although not shown in the drawings, the main body 100 is further connected with a measuring assembly including a sensor group provided with a plurality of sub-sensors, each of which is provided at a corresponding position of the production site to detect each quality control point of the filament manufacturing process. It should be noted that the type and the location of the sensor are not particularly limited, and need to be determined according to actual situations, for example, if the pressure of a discharging cover and the temperature of a cylinder wall of the drying device need to be monitored in the cut tobacco drying process, a pressure sensor may be disposed on the discharging cover, and a temperature sensor may be disposed on the cylinder wall of the drying device; and the outlet process flow is required to be monitored in the charging process, and a flow sensor is arranged at the outlet of the process. However, the device is not limited to the above, besides various sensors meeting the measurement requirements, the measurement assembly can also comprise monitoring devices such as an electronic belt scale and a moisture meter, so as to correspondingly monitor the feeding precision and the moisture content of the cut tobacco, and further meet the comprehensive monitoring of each quality control point on the tobacco processing site.

Further, in the present embodiment, as shown in fig. 1 to 2, the main body 100 is provided with a data collecting part 1, and the data collecting part 1 is formed with an input terminal and an output terminal for collecting and transferring data, respectively. Specifically, the data acquisition unit 1 is an open data acquisition and storage platform, which may be a sensor capable of integrating data and connected to the main body 100, or a pc unit formed on the main body 100. This data acquisition portion 1 includes automatic acquisition portion 10 to this automatic acquisition portion 10 is formed with first sub-input 101 so that be connected with the above-mentioned measuring component who is used for monitoring each quality management and control point of production process, thereby can receive the data that measuring component measured in real time such as the temperature, humidity or pressure of pipe tobacco etc. promptly, this automatic acquisition portion 10 can be with the direct collection of the data that operating personnel need record in the point inspection before and patrolling and examining, and the processing of data after gathering through following data processing portion 2, so that relevant staff learns the actual conditions of each quality management and control point in the silk manufacturing process. It should be noted that, in this embodiment, the automatic acquisition portion 10 is connected to the measurement assembly in a communication manner, so as to ensure the tidiness of the production site; but the connection mode of the two is not limited to this, for example, the automatic collection part 10 may be connected with the measuring component by a cable as long as the continuity of the cut tobacco production is not hindered. In addition, the automatic acquisition part 10 can also be in communication connection with a production system of a factory, such as an MES system, so that the automatic acquisition part 10 can acquire data such as a production plan of cut tobacco, formulas of cut tobacco leaf groups of each brand, quality judgment standards of cut tobacco finished products and the like in real time.

Similarly, as shown in fig. 2, in the present embodiment, the data collecting part 1 further includes a manual collecting part 11, the manual collecting part 11 is formed with a second sub-input end 111, and the second sub-input end 111 may be connected with an external input device such as a keyboard, so that the relevant worker can manually input the relevant data into the data collecting part 1. For example, when the sensitivity of the sub-sensors in the measuring assembly is damaged, so that the sub-sensors cannot accurately transmit data, a field operator can manually change the data after spot inspection or routing inspection; when the process standard needs to be changed temporarily due to the influence of the environment or weather, technicians can modify the process standard of the day through the manual acquisition part 11, and the complexity of issuing process file levels is avoided, so that the process standard can be adjusted in real time according to the actual production condition, and the quality of finished tobacco shreds can be better monitored.

In addition, in the present embodiment, as shown in fig. 2, the data collecting part 1 further includes a data storing part 12, an input end of the data storing part 12 is respectively connected to the output ends of the automatic collecting part 10 and the manual collecting part 11 in a communication manner, and a plurality of sub-storing parts 120 corresponding to the devices in the measuring assembly are formed. Thus, the data of each quality control point transmitted via the automatic acquisition unit 10 and the manual acquisition unit 11 can be stored in the corresponding sub storage unit 120, so that the device point location of each process is acquired more accurately to facilitate the processing of the data by the data processing unit 2 and the display by the display unit 3.

In the present embodiment, as shown in fig. 2, the data processing unit 2 is connected to the output end formed on the data collecting unit 1 in a communication manner, so as to receive the data in the data collecting unit 1, that is, the data of each quality control point in the filament making field; meanwhile, although not shown in the figure, the data processing section 2 is installed with Vmware virtualization framework software to facilitate its real-time processing of the data. In addition, the data processing part 2 is provided with a data integration part 20 which is in communication connection with the data storage part 12, after the data acquisition part 1 acquires the production data of the cut tobacco, the data integration part 20 can bind the data in each sub storage part 120 with the data such as production teams and cut tobacco brand numbers in the production plan acquired by the data acquisition part 1 from the MES system, and then outputs a data set consisting of the data measured by the measuring component according to different cut tobacco brand numbers produced by each team, and the data set is displayed by the following display part 3, so that related workers can inquire the production condition of the cut tobacco in real time, and the timeliness and the accuracy of product quality control are further ensured.

In the present embodiment, as shown in fig. 2, the display part 3 includes the screen 4, and is connected to the data processing part 2 in a communication manner, so that it can receive the integrated data transmitted by the data processing part 2, and display the received integrated data to the relevant staff in the form of a table, i.e. an electronic check list. It should be noted that the display portion 3 includes a plurality of output terminals to correspond to a plurality of sub-display portions 30, and each sub-display portion 30 can be displayed on the display screen of the main body 100, so that the hierarchical display can be realized. In addition, the display part 3 is provided with a plurality of input ends corresponding to the output modules so as to realize the grading view. For example, when the checking personnel is an operator who checks or inspects on site, the checking personnel can check the data of the quality control points of each process at the checking time point, namely the data measured by the measuring assembly, and then compare the data with the checking standard to complete the checking, and if the numerical value of a certain process does not accord with the technical standard, the operator can timely make corresponding solution measures; and when the viewer is a technician, the viewer can not only view the real-time data of each quality control point, but also modify the technical standard according to factors influencing the production quality, such as the environment of a production field.

In addition, in the present embodiment, as shown in fig. 2, the display unit 3 further includes a learning unit 31, the learning unit 31 is formed with an interface such as a USB interface, and the interface enables the learning unit 31 to receive teaching videos of operation steps of each process transmitted by external devices, for example, so that the display unit 3 displays the operation steps of each process, for example, to facilitate an operator to adjust the production operation in time, thereby better completing the production.

According to the utility model discloses a quality management and control system for production field can realize the full coverage of each quality management and control point in throwing workshop, has optimized the on-the-spot monitoring record flow, has ensured technical standard's uniqueness and exactness, has improved the promptness and the production efficiency of on-the-spot production adjustment to the quality assurance ability of the cigarette throwing of on-the-spot production has further been promoted. The process quality of the whole production field is really transparent, the paperless and comprehensive control of the process quality spot inspection and the field production is realized, and the production cost of enterprises is saved by replacing paper records.

Finally, it should be noted that: the above-mentioned embodiments are only specific embodiments of the present application, and are used for illustrating the technical solutions of the present application, but not limiting the same, and the scope of the present application is not limited thereto, and although the present application is described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: any person skilled in the art can modify or easily conceive the technical solutions described in the foregoing embodiments or equivalent substitutes for some technical features within the technical scope disclosed in the present application; such modifications, changes or substitutions do not depart from the spirit and scope of the exemplary embodiments of the present application, and are intended to be covered by the scope of the present application. Therefore, the protection scope of the present application shall be subject to the protection scope of the claims.

Claims

1. The utility model provides a quality monitoring device, sets up in the production place, its characterized in that, quality monitoring device includes:

2. The quality monitoring device of claim 1, wherein the body is a touch-control all-in-one machine.

3. The quality monitoring device of claim 1, wherein the measurement assembly comprises a sensor group comprising a plurality of sub-sensors, each sub-sensor being disposed at a corresponding location of the production site.

4. A quality monitoring apparatus according to claim 3, wherein the sensor group comprises temperature sensors arranged in the wall of the drying device; the sensor group also comprises a pressure sensor arranged on the discharging cover.

5. A quality monitoring device according to claim 3, wherein the data acquisition portion comprises an automatic acquisition portion formed with a first sub-input and connected to the measurement assembly to receive data transmitted by the measurement assembly.

6. The quality monitoring device of claim 5, wherein the data collection portion comprises a manual collection portion formed with a second sub-input end and connected with an input device.

7. The quality monitoring device according to claim 6, wherein the data acquisition part further comprises a data storage part, and the data storage part is respectively in communication connection with the automatic acquisition part and the manual acquisition part.

8. The quality monitoring device of claim 7, wherein the data processing portion comprises a data integration portion, and the data integration portion is in communication with the data storage portion.

9. The quality monitoring device according to claim 1, wherein the display portion is formed with an interface for connecting an external video source.