CN217107376U - Electronic control system of integrated air suspension compressor - Google Patents

Electronic control system of integrated air suspension compressor Download PDF

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Publication number
CN217107376U
CN217107376U CN202220454018.9U CN202220454018U CN217107376U CN 217107376 U CN217107376 U CN 217107376U CN 202220454018 U CN202220454018 U CN 202220454018U CN 217107376 U CN217107376 U CN 217107376U
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unit
pressure
liquid crystal
processing unit
electronic control
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CN202220454018.9U
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曹飞
吴善敏
李银科
李芳�
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Hangzhou Dingxiang Technology Co ltd
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Hangzhou Dingxiang Technology Co ltd
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Abstract

The utility model discloses an electronic control system of integration air suspension compressor, including the casing, install power part, pressure acquisition unit, signal amplification unit, IO processing unit, man-machine dialogue unit, central processing unit, frequency conversion drive unit, liquid crystal drive unit, touch display processor unit and install at the positive touch liquid crystal screen of casing in the casing, pressure acquisition unit links to each other with signal amplification unit, and signal amplification unit links to each other with central processing unit, and central processing unit connects IO processing unit, frequency conversion drive unit, liquid crystal drive unit and man-machine dialogue unit respectively, liquid crystal drive unit connects touch liquid crystal screen. The utility model discloses make air compressor more humanized, household appliance, become liquid crystal digital display manometer with mechanical pointer's manometer, the pressure unit and the reading of metric system and english system can be as required, switch through pressure unit option button.

Description

Electronic control system of integrated air suspension compressor
Technical Field
The utility model belongs to the air compressor field especially relates to an electronic control system of integration air suspension compressor.
Background
The control components on the traditional air compressor are mainly a pressure switch and a pressure gauge, the pressure switch can be automatically controlled through air pressure, and manual control can also be carried out through a manual button. When the air pressure in the air storage tank rises to the preset shutdown pressure of the pressure switch, the switch is automatically switched off, and the air compressor is automatically stopped (for example, 8bar shutdown); when the air pressure in the air storage tank is reduced to the preset starting pressure, the pressure switch is automatically switched on, and the air compressor is automatically started (such as 6bar starting). This keeps the air pressure output by the air compressor within normal use. The pressure setting is adjusted by pre-tightening a spring by an adjusting screw rod in the pressure switch, but the adjusting mode has insufficient precision and causes the stop and start pressure to deviate from a set value due to the deformation of the spring.
In addition, the pressure of the conventional air compressor is displayed by a pressure gauge. The pressure gauge has two, and one shows the pressure in the gas holder, and the pressure of gas vent is shown to another one. The traditional pressure gauge is of a needle type, a dial plate is provided with two units of a metric system (bar) and an English system (psi), and although the unit system can be distinguished through the color of scales, the traditional pressure gauge is not intuitive after all. Simultaneously, the pointer shake often makes the registration accuracy difficult for reading when using because of user's visual angle deviation and air compressor, and the registration of manometer also is difficult to see clearly under the not good environment of light. In addition, conventional air compressor control systems are too mechanized to be suitable for small air compressors for home use.
SUMMERY OF THE UTILITY MODEL
The utility model discloses a solve foretell traditional air compressor pressure adjustment accurate inadequately, cause easily to stop, start pressure is skew, manometer numerical value and pressure unit corresponding relation are not directly perceived to and the technical defect that the indicating value shows unsharpness, provide an integration air suspension compressor electronic control system who adjusts accurate, true and various liquid crystal digital display.
In order to achieve the purpose, the utility model adopts the following technical proposal:
the utility model provides an electronic control system of integration air suspension compressor, includes the casing, installs power part, pressure acquisition unit, signal amplification unit, IO processing unit, man-machine dialogue unit, central processing unit, frequency conversion drive unit, liquid crystal drive unit, touch display processor unit in the casing and install at the positive touch liquid crystal screen of casing, pressure acquisition unit links to each other with signal amplification unit, signal amplification unit links to each other with central processing unit, and central processing unit connects IO processing unit, frequency conversion drive unit, liquid crystal drive unit and man-machine dialogue unit respectively, liquid crystal drive unit connects touch liquid crystal screen.
Preferably, the pressure acquisition unit includes a first differential pressure sensor for acquiring an inlet pressure and an atmospheric pressure, a second differential pressure sensor for acquiring an internal pressure and an atmospheric pressure of the tank, and a third differential pressure sensor for acquiring an outlet pressure.
Preferably, the electronic control system further comprises a liquid crystal backlight module for providing backlight for the touch liquid crystal screen, and the liquid crystal backlight module is connected with the central processing unit.
Preferably, the man-machine interaction unit comprises a power button for manually operating and controlling the power on and off of the motor and a pressure unit selection button for selecting the pressure unit.
Preferably, the power supply part is a unit which forms 24V filtering and voltage stabilization of an external switching power supply into an electronic control system power supply.
Preferably, the pressure acquisition unit converts the acquired pressure signal into an electrical signal; the signal amplification unit amplifies the electric signal and transmits the electric signal to the central processing unit; the central processing unit sets automatic shutdown pressure and automatic startup pressure through programming, sets the connection between a manual power supply button and a variable frequency driving unit, sets the conversion between a pressure signal and a liquid crystal display signal, and sets the connection between a pressure unit selection button and the liquid crystal driving unit; the liquid crystal driving unit is used for driving the touch liquid crystal screen to enable the touch liquid crystal screen to display related information, and the frequency conversion driving unit provides power for the air compressor motor under the double control of the pressure acquisition unit and the power button.
Preferably, the pressure units selected by the pressure unit selection button include Kpa and psi.
The utility model discloses make air compressor more humanized, house appliance. The mechanical pointer type pressure gauge is changed into a liquid crystal digital display pressure gauge, and the metric system pressure unit and the English system pressure unit and reading can be switched through a pressure unit selection button according to needs; the liquid crystal screen is provided with backlight, and the pressure indication value can be seen clearly in dark places. The pressure control is realized by collecting pressure signals through a pressure sensor, converting the pressure signals into electric signals and calculating through a central processing unit, on one hand, a pressure indicating value is displayed on a liquid crystal display screen, on the other hand, the frequency conversion driving unit is controlled through set shutdown pressure and set startup pressure to realize automatic shutdown and startup, the pressure setting is accurate, and the indicating value is clear.
Drawings
Fig. 1 is a schematic circuit block diagram of the present invention;
FIG. 2 is a front view of the present invention;
FIG. 3 is a side view of the present invention;
FIG. 4 is a bottom view of the present invention;
in the figure, 1 is a shell, 2 is a touch liquid crystal screen.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings, which are not intended to limit the scope of the invention.
As shown in fig. 1 to 4, an electronic control system of an integrated air compressor includes a housing 1 and the following units disposed in the housing 1: a power supply part, a pressure acquisition unit, a signal amplification unit, an I/O processing unit, a central processing unit, a frequency conversion driving unit, a liquid crystal backlight unit, a liquid crystal driving unit, a man-machine conversation unit, a touch display processor unit (the components of the units are arranged in the shell and are all in a common conventional installation mode, so detailed description is omitted), and a touch liquid crystal screen arranged on the front surface of the shell,
the power supply part reduces the voltage, filters and stabilizes the 24V voltage of the external switch power supply to form the power supply required by the whole electronic control system.
The pressure acquisition unit comprises two pressure difference sensors for respectively acquiring pressure difference of inlet pressure and atmospheric pressure, pressure in the tank and atmospheric pressure and working air pressure of an acquisition outlet of one pressure sensor, and the working air pressure is respectively connected with three signal amplification units in the signal amplification unit, and the signal amplification unit transmits signals to the central processing unit.
The I/O processing unit comprises a manual button, a power button, an emergency stop button and the like, and all I/O on-off processing is carried out, and the power button can operate the stop and the start of the motor according to the will of a user. The pressure unit selection button can select whether the man-machine interaction touch liquid crystal display displays pressure in Kpa or psi according to the desire of a person. The man-machine conversation unit also transmits the control signal to the central processing unit.
The central processing unit sets the automatic stop pressure and the automatic start-up pressure through programming, sets the connection between the manual button and the variable frequency drive, sets the conversion between the pressure signal and the digital display signal, and sets the control of the pressure unit selection button on the indication value and the pressure unit of the liquid crystal display screen. The central processing unit is connected with signals transmitted by the pressure acquisition unit and the I/O processing unit, and respectively sends instructions to the variable frequency driving unit and the touch display processor unit to receive data, so that the variable frequency driving unit controls the start and stop of the motor, and the touch display processor unit sends instructions to control the liquid crystal backlight and the liquid crystal driving unit to enable the liquid crystal backlight to send backlight, thereby increasing the visual effect of the liquid crystal screen and enabling the liquid crystal driving unit to drive the touch liquid crystal screen to display corresponding information.
The utility model discloses a pressure adopt and collect unit and gather the work atmospheric pressure of export with two differential pressure sensor respectively with two differential pressure sensor, the pressure differential of case internal pressure and atmospheric pressure and a pressure sensor adoption to convert it into the signal of telecommunication. The signal amplifying unit amplifies the pressure electric signal so as to facilitate the operation of the central processing unit. The central processing unit sets the automatic stop pressure and the automatic start-up pressure through programming, sets the connection between the manual power supply button and the variable frequency driving unit, sets the conversion between the pressure signal and the liquid crystal display signal, and sets the connection between the pressure unit selection button and the liquid crystal driving unit. The liquid crystal driving unit is used for driving the liquid crystal screen to enable the liquid crystal screen to display related information. The liquid crystal backlight provides backlight for the liquid crystal screen, so that the visual effect is better. The variable frequency driving unit is subjected to double control of the pressure acquisition unit and the power supply button to supply power to the motor of the air compressor.
The utility model discloses in the function of each unit part all be conventional function, obtained these a little conventional function integration together the utility model discloses an integration air compressor's electronic control system, consequently, there is not the improvement of computer program.
The utility model discloses make air compressor more humanized, house appliance. The mechanical pointer type pressure gauge is changed into a liquid crystal digital display pressure gauge, and the metric system pressure unit and the English system pressure unit and reading can be switched through a pressure unit selection button according to needs; the liquid crystal screen is provided with backlight, and the pressure indication value can be seen clearly in dark places. The pressure control is realized by collecting pressure signals through a pressure sensor, converting the pressure signals into electric signals and calculating through a central processing unit, on one hand, a pressure indicating value is displayed on a liquid crystal display screen, on the other hand, the frequency conversion driving unit is controlled through set shutdown pressure and set startup pressure to realize automatic shutdown and startup, the pressure setting is accurate, and the indicating value is clear.

Claims (6)

1. The utility model provides an electronic control system of integration air suspension compressor which characterized in that: it includes the casing, installs power part, pressure acquisition unit, signal amplification unit, IO processing unit, man-machine dialogue unit, central processing unit, frequency conversion drive unit, liquid crystal drive unit, touch display processor unit in the casing and install at the positive touch liquid crystal screen of casing, the pressure acquisition unit links to each other with signal amplification unit, signal amplification unit links to each other with central processing unit, and central processing unit connects IO processing unit, frequency conversion drive unit, liquid crystal drive unit and man-machine dialogue unit respectively, liquid crystal drive unit connects touch liquid crystal screen.
2. The electronic control system of an integrated air suspension compressor as claimed in claim 1, wherein: the pressure acquisition unit comprises a first differential pressure sensor for acquiring inlet pressure and atmospheric pressure, a second differential pressure sensor for acquiring pressure and atmospheric pressure in the box and a third differential pressure sensor for acquiring outlet pressure.
3. The electronic control system of an integrated air suspension compressor as claimed in claim 1, wherein: the electronic control system also comprises a liquid crystal backlight module for providing backlight for the touch liquid crystal screen, and the liquid crystal backlight module is connected with the central processing unit.
4. The electronic control system of an integrated air suspension compressor as claimed in claim 2, wherein: the man-machine conversation unit comprises a power button for manually operating and controlling the on-off of the power supply of the motor and a pressure unit selection button for selecting a pressure unit.
5. The electronic control system of an integrated air suspension compressor as claimed in claim 1, wherein: the power supply part is a unit which forms 24V filtering and voltage stabilization of an external switch power supply into an electronic control system power supply.
6. The electronic control system of an integrated air suspension compressor as claimed in claim 4, wherein: the pressure acquisition unit converts the acquired pressure signal into an electric signal; the signal amplification unit amplifies the electric signal and transmits the electric signal to the central processing unit; the central processing unit sets automatic shutdown pressure and automatic startup pressure through programming, sets the connection between a manual power supply button and a variable frequency driving unit, sets the conversion between a pressure signal and a liquid crystal display signal, and sets the connection between a pressure unit selection button and the liquid crystal driving unit; the liquid crystal driving unit is used for driving the touch liquid crystal screen to enable the touch liquid crystal screen to display related information, and the frequency conversion driving unit provides power for the air compressor motor under the double control of the pressure acquisition unit and the power button.
CN202220454018.9U 2022-02-24 2022-02-24 Electronic control system of integrated air suspension compressor Active CN217107376U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202220454018.9U CN217107376U (en) 2022-02-24 2022-02-24 Electronic control system of integrated air suspension compressor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202220454018.9U CN217107376U (en) 2022-02-24 2022-02-24 Electronic control system of integrated air suspension compressor

Publications (1)

Publication Number Publication Date
CN217107376U true CN217107376U (en) 2022-08-02

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202220454018.9U Active CN217107376U (en) 2022-02-24 2022-02-24 Electronic control system of integrated air suspension compressor

Country Status (1)

Country Link
CN (1) CN217107376U (en)

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