CN216118488U - Digit control machine tool processing environment monitoring system - Google Patents
Digit control machine tool processing environment monitoring system Download PDFInfo
- Publication number
- CN216118488U CN216118488U CN202122636578.4U CN202122636578U CN216118488U CN 216118488 U CN216118488 U CN 216118488U CN 202122636578 U CN202122636578 U CN 202122636578U CN 216118488 U CN216118488 U CN 216118488U
- Authority
- CN
- China
- Prior art keywords
- machine tool
- control machine
- numerical control
- sensor
- module
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Landscapes
- General Factory Administration (AREA)
- Numerical Control (AREA)
Abstract
The utility model relates to the technical field of machining environment monitoring, and aims to provide a numerical control machine tool machining environment monitoring system which comprises a detection module, a control module and a driving module; the wireless communication module is used for connecting the central controller and the monitoring terminal; the temperature and humidity sensor, the image acquisition module, the dust sensor and the vibration sensor are respectively connected with the central controller; the ventilation motor driver is connected with the ventilation motor, the air conditioner driver is connected with the intelligent air conditioner, and the power supply relay is connected with the power supply; the ventilation motor driver, the air conditioner driver and the power supply relay are respectively connected with the central controller; the design achieves the purposes of monitoring and real-time regulating and controlling various environmental data which affect the working state of the numerical control machine tool and the quality of finished products.
Description
Technical Field
The utility model relates to the technical field of machining environment monitoring, in particular to a numerical control machine tool machining environment monitoring system.
Background
The numerical control machine tool is a digital control machine tool for short, is an automatic machine tool provided with a program control system, well solves the problem of complex, precise, small-batch and multi-variety part processing, is a flexible and high-efficiency automatic machine tool, represents the development direction of modern machine tool control technology, and is a typical mechanical and electrical integration product;
the numerical control machine tool is used as a high-precision electronic product, the temperature and humidity of the environment, the concentration of environmental dust and even the amplitude of external vibration can interfere the product and the produced product, and when the numerical control machine tool is used, various environmental data need to be strictly controlled, so that the aim of the optimal running state of the numerical control machine tool is fulfilled, and the quality of the produced product is ensured;
therefore, it is necessary to design a system capable of monitoring and real-time regulating and controlling various environmental data influencing the working state and the cost quality of the numerical control machine tool.
SUMMERY OF THE UTILITY MODEL
The utility model aims to overcome the defects of the prior art and provide a numerical control machine tool machining environment monitoring system which can monitor and regulate and control various environmental data influencing the working state and the finished product quality of a numerical control machine tool in real time.
The method is realized by the following technical scheme:
a numerical control machine tool machining environment monitoring system comprises a detection module, a control module and a driving module;
the detection module comprises a temperature and humidity sensor, an image acquisition module, a dust sensor and a vibration sensor;
the control module comprises a central controller and a wireless communication module; the wireless communication module is used for connecting the central controller with the monitoring terminal;
the temperature and humidity sensor, the image acquisition module, the dust sensor and the vibration sensor are respectively connected with the central controller;
the driving module comprises a ventilation motor driver, an air conditioner driver, a power supply relay, a ventilation motor, an intelligent air conditioner and a power supply;
the ventilation motor driver is connected with the ventilation motor, the air conditioner driver is connected with the intelligent air conditioner, and the power supply relay is connected with the power supply;
the ventilation motor driver, the air conditioner driver and the power supply relay are respectively connected with the central controller;
the vibration sensor comprises a plurality of vibration sensors, the vibration sensors are arranged on the ground near the numerical control machine tool and used for detecting the vibration amplitude and frequency of the ground, the dust sensors are used for collecting the dust concentration in the environment where the numerical control machine tool is located, the temperature and humidity sensors are used for collecting the temperature and humidity of the environment where the numerical control machine tool is located, and the image collection module is used for collecting the working pictures of the numerical control machine tool.
Furthermore, the image acquisition module adopts a plurality of monitoring cameras which respectively acquire pictures of parts processed by the numerical control machine tool, pictures of a machine body of the numerical control machine tool and pictures of an environment where the numerical control machine tool is located.
Further, the central controller is also connected with a storage module, and a temperature threshold, a humidity threshold, a vibration amplitude threshold and a dust concentration threshold are preset in the storage module.
Further, monitor terminal includes display screen and control terminal, the display screen is used for showing picture and temperature and humidity sensor, vibrations sensor, each item data that the dust sensor gathered that the image acquisition module gathered, control terminal is used for manual control ventilation motor, intelligent air conditioner, power.
Furthermore, ventilation motor sets up on the lateral wall in the delivery room that the digit control machine tool is located, including a plurality of, the open one side of ventilation motor is provided with the filter mantle, be provided with the filter screen in the filter mantle.
Further, the temperature and humidity sensor adopts a DHT11 temperature and humidity sensor.
Furthermore, the central controller is also connected with a voltage sensor, and the voltage sensor is used for collecting the power supply voltage of the numerical control machine.
Furthermore, the central controller is also connected with an alarm device driver, and the alarm device driver is connected with an alarm device.
The utility model has the beneficial effects that:
(1) according to the utility model, through the design of the temperature and humidity sensor, the dust sensor and the vibration sensor, the temperature and humidity of the environment where the numerical control machine tool is located, the dust degree and the environment vibration received by the numerical control machine tool can be monitored and displayed on the display screen of the monitoring terminal, so that the temperature and humidity sensor, the dust sensor and the vibration sensor are convenient for workers to check.
(2) According to the utility model, through the design of the ventilation motor, the air conditioner and the power supply relay, when the environmental data is not in the preset threshold interval, the operation of the numerical control machine tool can be stopped through the regulation and control of the ventilation motor and the intelligent air conditioner or the power supply shutdown.
Drawings
FIG. 1 is a system diagram of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention are clearly and completely described below with reference to the drawings of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other implementations made by those of ordinary skill in the art based on the embodiments of the present invention are obtained without inventive efforts.
In the description of the present invention, it is to be understood that the terms "counterclockwise", "clockwise", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate orientations or positional relationships based on those shown in the drawings, and are used for convenience of description only, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be considered as limiting.
A numerical control machine tool machining environment monitoring system comprises a detection module, a control module and a driving module;
the detection module comprises a temperature and humidity sensor, an image acquisition module, a dust sensor and a vibration sensor;
the control module comprises a central controller and a wireless communication module; the wireless communication module is used for connecting the central controller with the monitoring terminal;
the temperature and humidity sensor, the image acquisition module, the dust sensor and the vibration sensor are respectively connected with the central controller;
the driving module comprises a ventilation motor driver, an air conditioner driver, a power supply relay, a ventilation motor, an intelligent air conditioner and a power supply;
the ventilation motor driver is connected with the ventilation motor, the air conditioner driver is connected with the intelligent air conditioner, and the power supply relay is connected with the power supply;
the ventilation motor driver, the air conditioner driver and the power supply relay are respectively connected with the central controller;
the vibration sensor comprises a plurality of vibration sensors, the vibration sensors are arranged on the ground near the numerical control machine tool and used for detecting the vibration amplitude and frequency of the ground, the dust sensors are used for collecting the dust concentration in the environment where the numerical control machine tool is located, the temperature and humidity sensors are used for collecting the temperature and humidity of the environment where the numerical control machine tool is located, and the image collection module is used for collecting the working pictures of the numerical control machine tool.
The working principle of the scheme is briefly described as follows:
as shown in fig. 1, in the present invention, a temperature and humidity sensor detects temperature and humidity data of an environment where a numerical control machine is located, and sends the temperature and humidity data to a central controller, the central controller performs comparison and analysis according to a preset temperature threshold and a preset humidity threshold, and when the real-time temperature and humidity are not within a preset threshold interval, a general temperature and humidity threshold is set as: the ambient temperature is lower than 30 degrees of intake, and the relative temperature is less than 80 percent; the central controller controls an air conditioner driver to start an intelligent air conditioner, the temperature and humidity are regulated and controlled within a preset threshold interval, a dust sensor detects the dust degree of the environment where the numerical control lathe is located, the dust degree can be bonded on an integrated circuit board due to the fact that dust is increased and causes short circuit, the dust sensor sends the detected dust degree of the environment to the central controller, the central controller carries out comparison analysis according to the preset dust degree threshold, if the real-time dust degree exceeds the preset dust degree threshold, the central controller controls a ventilation motor driver to start a ventilation motor, air circulation in a machine room is accelerated, and dust of the environment is taken away until the dust degree is lower than the preset threshold; if a vibration source is arranged near the numerical control machine tool, the machining precision and stability of the numerical control machine tool are directly influenced, electronic elements are in poor contact and break down, and the reliability of a machining center is influenced; so detect the vibration amplitude on digit control machine tool ground through shock transducer, if vibration amplitude surpasses predetermined vibration amplitude threshold value, the vexed central controller of receiving will control power relay and close the power of digit control machine tool, avoid the digit control machine tool to continue work, produce inferior product, extravagant raw and other materials, video picture and each item environmental data that image acquisition module gathered are looked over to staff's accessible monitor terminal's display screen, through control terminal manual control switch, intelligent air conditioner and ventilation motor, increase the practicality of system.
Furthermore, the image acquisition module adopts a plurality of monitoring cameras which respectively acquire pictures of the processing parts of the numerical control machine tool, pictures of the machine body of the numerical control machine tool and pictures of the environment where the numerical control machine tool is located, and by acquiring video pictures, a worker can know the working condition of the numerical control machine tool without going to the working site of the numerical control machine tool.
Furthermore, the central controller is also connected with a storage module, a temperature threshold, a humidity threshold, a vibration amplitude threshold and a dust concentration threshold are preset in the storage module, and the central controller can compare the thresholds according to real-time data through setting of various thresholds, so that whether regulation and control are needed or not is judged.
Further, monitor terminal includes display screen and control terminal, the display screen is used for showing picture and temperature and humidity sensor, vibrations sensor, each item data that the dust sensor gathered that the image acquisition module gathered, control terminal is used for manual control ventilation motor, intelligent air conditioner, power, realizes the purpose of automatic and manual control ventilation motor, intelligent air conditioner, power through such design, strengthens system's practicality.
Furthermore, ventilation motor sets up on the lateral wall in the delivery room that the digit control machine tool is located, including a plurality of, the open one side of ventilation motor is provided with the filter mantle, be provided with the filter screen in the filter mantle, the design of filter screen is outdoor in order to reduce the air discharge that contains the dust in the computer lab, causes environmental pollution.
Furthermore, the temperature and humidity sensor adopts a DHT11 temperature and humidity sensor, the DHT11 digital temperature and humidity sensor is a temperature and humidity composite sensor containing calibrated digital signal output, and a special digital module acquisition technology and a temperature and humidity sensing technology are applied to ensure that a product has extremely high reliability and excellent long-term stability.
Furthermore, central controller still is connected with voltage sensor, voltage sensor is used for gathering digit control machine tool mains voltage, because the various electromechanical device of digit control machine tool are many, causes the electric wire netting undulant big, consequently needs mains voltage to have strict control. The supply voltage fluctuations must be within an allowable range and remain relatively stable. Otherwise, the normal work of the numerical control system of the machining center is influenced, the voltage of the power supply is detected through the voltage sensor, and when the voltage fluctuation exceeds a preset threshold value, the power supply is turned off, so that the equipment is prevented from being damaged.
Furthermore, the central controller is further connected with an alarm device driver, the alarm device driver is connected with the alarm device, and when the temperature and humidity sensor, the dust sensor, the vibration sensor and the voltage sensor detect that any data exceeds a preset threshold value, the central controller controls the alarm device driver to start the alarm device to remind.
It is worth noting that: the electronic devices or circuits used in the scheme are the prior art, the innovation of the scheme is not on a single circuit, but the matching use of a plurality of modules and circuits achieves the purposes of monitoring and real-time regulation and control of various environmental data influencing the working state and the finished product quality of the numerical control machine tool.
Claims (8)
1. A numerical control machine tool machining environment monitoring system is characterized by comprising a detection module, a control module and a driving module;
the detection module comprises a temperature and humidity sensor, an image acquisition module, a dust sensor and a vibration sensor;
the control module comprises a central controller and a wireless communication module; the wireless communication module is used for connecting the central controller with the monitoring terminal;
the temperature and humidity sensor, the image acquisition module, the dust sensor and the vibration sensor are respectively connected with the central controller;
the driving module comprises a ventilation motor driver, an air conditioner driver, a power supply relay, a ventilation motor, an intelligent air conditioner and a power supply;
the ventilation motor driver is connected with the ventilation motor, the air conditioner driver is connected with the intelligent air conditioner, and the power supply relay is connected with the power supply;
the ventilation motor driver, the air conditioner driver and the power supply relay are respectively connected with the central controller;
the vibration sensor comprises a plurality of vibration sensors, the vibration sensors are arranged on the ground near the numerical control machine tool and used for detecting the vibration amplitude and frequency of the ground, the dust sensors are used for collecting the dust concentration in the environment where the numerical control machine tool is located, the temperature and humidity sensors are used for collecting the temperature and humidity of the environment where the numerical control machine tool is located, and the image collection module is used for collecting the working pictures of the numerical control machine tool.
2. The monitoring system for the machining environment of the numerical control machine tool as claimed in claim 1, wherein the image acquisition module adopts a plurality of monitoring cameras, and the monitoring cameras respectively acquire pictures of the machined parts of the numerical control machine tool, pictures of a machine body of the numerical control machine tool and pictures of the environment in which the numerical control machine tool is located.
3. The system for monitoring environment of numerical control machine tool machining according to claim 1, characterized in that the central controller is further connected with a storage module, and a temperature threshold, a humidity threshold, a vibration amplitude threshold and a dust concentration threshold are preset in the storage module.
4. The system according to claim 1, wherein the monitor terminal comprises a display screen and a control terminal, the display screen is used for displaying pictures collected by the image collection module and data collected by the temperature and humidity sensor, the vibration sensor and the dust sensor, and the control terminal is used for manually controlling the ventilation motor, the intelligent air conditioner and the power supply.
5. The monitoring system for the machining environment of the numerical control machine tool according to claim 1, wherein the ventilation motor is arranged on a side wall of a delivery room where the numerical control machine tool is located, the ventilation motor is provided with a plurality of ventilation motors, a filter cover is arranged on one side of the ventilation motor in the open air, and a filter screen is arranged in the filter cover.
6. The system for monitoring the machining environment of the numerical control machine tool according to claim 1, wherein the temperature and humidity sensor is a DHT11 temperature and humidity sensor.
7. The monitoring system for the machining environment of the numerical control machine tool according to claim 1, wherein a voltage sensor is further connected to the central controller, and the voltage sensor is used for collecting the power supply voltage of the numerical control machine tool.
8. The monitoring system for the machining environment of the numerical control machine tool as claimed in claim 1, wherein the central controller is further connected with an alarm device driver, and the alarm device driver is connected with an alarm device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122636578.4U CN216118488U (en) | 2021-10-29 | 2021-10-29 | Digit control machine tool processing environment monitoring system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122636578.4U CN216118488U (en) | 2021-10-29 | 2021-10-29 | Digit control machine tool processing environment monitoring system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216118488U true CN216118488U (en) | 2022-03-22 |
Family
ID=80711373
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122636578.4U Active CN216118488U (en) | 2021-10-29 | 2021-10-29 | Digit control machine tool processing environment monitoring system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216118488U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114879649A (en) * | 2022-07-13 | 2022-08-09 | 中企科信技术股份有限公司 | Network monitoring device, monitoring method and control system of industrial control system |
-
2021
- 2021-10-29 CN CN202122636578.4U patent/CN216118488U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114879649A (en) * | 2022-07-13 | 2022-08-09 | 中企科信技术股份有限公司 | Network monitoring device, monitoring method and control system of industrial control system |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN216118488U (en) | Digit control machine tool processing environment monitoring system | |
| CN112666866A (en) | Intelligent shelter integrated monitoring control equipment and method | |
| CN205246129U (en) | Indoor environment detection alarm equipment | |
| CN105674453A (en) | Household movable intelligent humidifier | |
| CN113390939A (en) | Partial discharge gas online monitoring system based on Internet of things | |
| CN219328478U (en) | Temperature and humidity monitoring system based on local area network | |
| CN102707751A (en) | Temperature and humidity intelligent monitoring system of standardized security apparatus storeroom for electrified operation | |
| CN210441401U (en) | Be applied to domestic air conditioner's automated control device | |
| CN214896355U (en) | Environment detection adjusting device | |
| CN215419277U (en) | Electric automation control equipment with dust removal function based on Internet of things | |
| CN215842110U (en) | Automatic monitoring device of bag type dust collector | |
| CN216208772U (en) | Partial discharge gas online monitoring system based on Internet of things | |
| CN217979197U (en) | Wireless temperature and humidity controller and control system thereof | |
| CN218329989U (en) | Digital industrial instrument parameter reader | |
| CN210307833U (en) | Remote communication control robot system and robot | |
| CN117891180B (en) | Screen equipment control method and system applying all-in-one sensor | |
| CN213957891U (en) | Automatic alarm device capable of monitoring temperature and humidity of electric cabinet of tower crane in real time | |
| CN208765187U (en) | A kind of large space special air conditioner fall arrest early warning system | |
| CN213125196U (en) | Electric instrument cabinet | |
| CN215003694U (en) | Detection apparatus for equipment running state | |
| CN217982211U (en) | Environmental protection control room monitored control system based on loRa | |
| CN214896313U (en) | Main ventilation blower unattended system | |
| CN214475508U (en) | Vibration collector based on NB-IoT | |
| CN211650653U (en) | Infrared air conditioner controller for environment monitoring | |
| CN108803368A (en) | A kind of intelligent home control device based on WIFI module |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |