CN217094824U - Underground small diameter pipeline dredging and cleaning device - Google Patents

Underground small diameter pipeline dredging and cleaning device Download PDF

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Publication number
CN217094824U
CN217094824U CN202220682960.0U CN202220682960U CN217094824U CN 217094824 U CN217094824 U CN 217094824U CN 202220682960 U CN202220682960 U CN 202220682960U CN 217094824 U CN217094824 U CN 217094824U
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suction
excavation
suction hose
dredging
head
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崔西海
王文革
王晓明
吴广华
季有昌
赵龙
韩其飞
宋新元
杜茂业
王炳福
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Shandong Xinzhirui Environmental Protection Technology Co ltd
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Abstract

本实用新型公开了一种地下小直径管道疏通清理装置,包括设备载体,所述设备载体上设有可伸入管道内的吸料软管,所述吸料软管的吸料端转动安装有掘进头,所述掘进头上设有依靠转动实现被动推进的自推进结构,所述掘进头连接有转动驱动器,所述吸料软管上位于所述掘进头的掘进方向后方设有吸料口;所述设备载体上设有吸料泵,所述吸料软管的出料端与所述吸料泵之间设有污料分离机,所述污料分离机的排料口连接有储料总装。本实用新型清堵效率高,清堵能力强,能针对结垢、堵塞密实、大颗粒物堵塞的管道进行清理,且污物转移运输方便。

Figure 202220682960

The utility model discloses an underground small-diameter pipeline dredging and cleaning device, comprising an equipment carrier, the equipment carrier is provided with a material suction hose that can extend into the pipe, and a material suction end of the material suction hose is rotatably installed with The excavation head is provided with a self-propelled structure that realizes passive propulsion by rotation, the excavation head is connected with a rotary driver, and the suction hose is provided with a suction port at the rear of the excavation head in the excavation direction There is a suction pump on the equipment carrier, a sewage separator is arranged between the discharge end of the suction hose and the suction pump, and the discharge port of the sewage separator is connected with a storage device. material assembly. The utility model has high blocking removal efficiency and strong blocking ability, can clean the pipelines that are fouled, densely blocked, and blocked by large particles, and the transfer and transportation of dirt is convenient.

Figure 202220682960

Description

地下小直径管道疏通清理装置Underground small diameter pipeline dredging and cleaning device

技术领域technical field

本实用新型涉及管道疏通技术领域,尤其涉及一种地下小直径管道疏通清理装置。The utility model relates to the technical field of pipeline dredging, in particular to an underground small-diameter pipeline dredging and cleaning device.

背景技术Background technique

随着国内城镇化不断发展,城市人口不断增加,人类生活水平不断提高,人们对环境的要求越来越高,各种污水、废水均需相关部门铺设各种管道进行收集,因此城市地下管道日益密集。但因地下管道数量庞大且空间比较密闭,其堵塞疏通问题也日益凸显,特别是φ500mm以下的小直径管道,疏通难度极大。以往采用人工疏通,一般通过水管局、环卫局等单位组织大量工人进行人工作业,这种作业方法需要大量的人力、物力,费用高不说,疏通效率还很低,更重要的是不安全,而且工人也极不愿从事这种劳动。目前市面上虽然使用有许多用来疏通下水道的高压清洗车,但其只能针对堵塞不严重或者疏通难度不大的管道,进行简易地疏通,而且疏通效率同样很低。对于管道结垢、堵塞比较密实、堵塞颗粒物直径较大的管道,常规清洗车完全无法完成疏通作业。因此需要针对上述情况,设计一种清堵能力强,效率高的管道疏通清理装置,本发明创造由此而生。With the continuous development of domestic urbanization, the continuous increase of urban population, the continuous improvement of human living standards, people's requirements for the environment are getting higher and higher, and various sewage and waste water need to be collected by relevant departments by laying various pipelines. Therefore, urban underground pipelines are increasingly dense. However, due to the large number of underground pipelines and the relatively closed space, the problem of clogging and dredging has become increasingly prominent, especially for small-diameter pipelines below φ500mm, which is extremely difficult to dredge. In the past, manual dredging was used. Generally, a large number of workers were organized by water management bureaus, environmental sanitation bureaus and other units to perform manual operations. This method of operation requires a lot of manpower and material resources. Not to mention the high cost, the dredging efficiency is still very low, and more importantly, it is unsafe. , and workers are extremely reluctant to engage in this kind of work. At present, although there are many high-pressure cleaning vehicles for dredging sewers on the market, they can only be used for simple dredging of pipelines that are not seriously blocked or difficult to dredge, and the dredging efficiency is also very low. For pipelines with fouling, relatively dense blockage, and large diameter of blocked particles, conventional cleaning vehicles cannot complete the dredging operation at all. Therefore, it is necessary to design a pipeline dredging and cleaning device with strong blocking ability and high efficiency in view of the above situation, and the invention of the present invention is born from this.

实用新型内容Utility model content

本实用新型所要解决的技术问题是提供一种清堵效率高,清堵能力强,能针对结垢、堵塞密实、大颗粒物堵塞的管道进行清理,且污物转移运输方便的地下小直径管道疏通清理装置。The technical problem to be solved by the utility model is to provide an underground small-diameter pipeline with high blocking removal efficiency and strong blocking removal ability, which can clear the pipelines that are fouled, blocked, and blocked by large particles, and which is convenient for the transfer and transportation of dirt. Clean the device.

为解决上述技术问题,本实用新型的技术方案是:地下小直径管道疏通清理装置,包括设备载体,所述设备载体上设有可伸入管道内的吸料软管,所述吸料软管的吸料端转动安装有掘进头,所述掘进头上设有依靠转动实现被动推进的自推进结构,所述掘进头连接有转动驱动器,所述吸料软管上位于所述掘进头的掘进方向后方设有吸料口;所述设备载体上设有吸料泵,所述吸料软管的出料端与所述吸料泵之间设有污料分离机,所述污料分离机的排料口连接有储料总装。In order to solve the above-mentioned technical problems, the technical scheme of the present invention is as follows: an underground small-diameter pipeline dredging and cleaning device includes an equipment carrier, and the equipment carrier is provided with a suction hose that can extend into the pipeline, and the suction hose The suction end of the machine is rotatably installed with a driving head, the driving head is provided with a self-propelling structure that realizes passive propulsion by rotation, the driving head is connected with a rotary driver, and the suction hose is located on the driving head of the driving head. There is a suction port in the rear; a suction pump is arranged on the equipment carrier, and a sewage separator is arranged between the discharge end of the suction hose and the suction pump, and the sewage separator The discharge port is connected with the storage assembly.

作为优选的技术方案,所述掘进头上固定设有可向所述吸料软管内推料的推料螺旋。As a preferred technical solution, a material pushing screw capable of pushing material into the material suction hose is fixed on the excavation head.

作为优选的技术方案,所述转动驱动器包括安装在所述设备载体上的转动驱动马达,所述转动驱动马达的动力端安装有伸至所述吸料软管内的钢丝软轴,所述钢丝软轴贯穿所述吸料软管与所述掘进头连接设置。As a preferred technical solution, the rotary drive includes a rotary drive motor mounted on the equipment carrier, and a wire flexible shaft extending into the suction hose is installed at the power end of the rotary drive motor. The flexible shaft penetrates through the suction hose and is connected to the excavation head.

作为优选的技术方案,所述吸料软管的吸料端固定设有中空设置的掘进接头,所述掘进接头远离所述吸料软管的一端转动安装所述掘进头,所述掘进接头的侧壁上设有所述吸料口。As a preferred technical solution, the suction end of the suction hose is fixedly provided with a hollow tunneling joint, and one end of the tunneling joint away from the suction hose is rotated to install the tunneling head, and the The suction port is provided on the side wall.

作为优选的技术方案,所述掘进头包括转动安装在所述吸料软管的吸料端上的连接段,所述连接段远离所述吸料软管的一端上固定设有掘进段,所述掘进段远离所述吸料软管的一端呈锥体设置,所述掘进段的外周面上设有若干破碎齿。As a preferred technical solution, the excavation head includes a connecting section that is rotatably mounted on the suction end of the suction hose, and an excavation section is fixed on one end of the connecting section away from the suction hose, so One end of the excavation section away from the suction hose is arranged in the shape of a cone, and a plurality of crushing teeth are arranged on the outer peripheral surface of the excavation section.

作为优选的技术方案,所述掘进头包括转动安装在所述吸料软管的吸料端上的连接段,所述连接段远离所述吸料软管的一端上固定设有掘进段,所述掘进段远离所述吸料软管的一端呈锥体设置,所述掘进段的外周面上设有若干周向布置的铰刀。As a preferred technical solution, the excavation head includes a connecting section that is rotatably mounted on the suction end of the suction hose, and an excavation section is fixed on one end of the connecting section away from the suction hose, so One end of the excavation section away from the suction hose is arranged in a cone shape, and a plurality of circumferentially arranged reamers are arranged on the outer peripheral surface of the excavation section.

作为优选的技术方案,所述自推进结构为固定设置在所述掘进头的外周面上的自推进螺旋。As a preferred technical solution, the self-propelled structure is a self-propelled screw fixedly arranged on the outer peripheral surface of the driving head.

作为优选的技术方案,所述污料分离机包括依次设置的离心卸料器和除尘器,所述离心卸料器的进料口与所述吸料软管的出料端连接设置,所述离心卸料器的排料口连接所述储料总装,所述离心卸料器的出气口连接所述除尘器的进气口,所述除尘器的出气口连接所述吸料泵。As a preferred technical solution, the sewage separator includes a centrifugal discharger and a dust collector arranged in sequence, the feeding port of the centrifugal discharger is connected to the discharge end of the suction hose, and the The discharge port of the centrifugal unloader is connected to the storage assembly, the air outlet of the centrifugal unloader is connected to the air inlet of the dust collector, and the air outlet of the dust remover is connected to the suction pump.

作为优选的技术方案,所述储料总装包括与所述污料分离机的排料口连接的螺旋出料器,所述螺旋出料器的出料口连接有储料容器。As a preferred technical solution, the material storage assembly includes a screw discharger connected to the discharge port of the dirt separator, and a material storage container is connected to the discharge port of the screw discharger.

作为优选的技术方案,所述设备载体包括二类汽车底盘。As a preferred technical solution, the equipment carrier includes a second-class automobile chassis.

由于采用了上述技术方案,地下小直径管道疏通清理装置,包括设备载体,所述设备载体上设有可伸入管道内的吸料软管,所述吸料软管的吸料端转动安装有掘进头,所述掘进头上设有依靠转动实现被动推进的自推进结构,所述掘进头连接有转动驱动器,所述吸料软管上位于所述掘进头的掘进方向后方设有吸料口;所述设备载体上设有吸料泵,所述吸料软管的出料端与所述吸料泵之间设有污料分离机,所述污料分离机的排料口连接有储料总装。本实用新型在使用时,先将所述掘进头放入管道内,所述吸料泵启动后,所述吸料口处产生高度真空状态的负压。然后所述转动驱动器开始驱动所述掘进头高速旋转,高速旋转的所述掘进头依靠所述自推进结构不断向管内掘进,所述吸料软管的柔性可适应掘进不断内伸。在此过程中,高速旋转的掘进头可对管内结垢、密实的堵塞物、以及大颗粒物形成打散作用,打散形成的污物被所述吸料口吸进所述吸料软管,并经所述物料分离机分离后,进入储料总装形成储存;吸料泵由此保持良好的真空吸料状态,再配合所述掘进头的打散,掘进路径上的污物可被持续高效清理。本实用新型清堵效率高,清堵能力强,能针对结垢、堵塞密实、大颗粒物堵塞的管道进行清理,且污物转移运输方便。Due to the adoption of the above technical solution, the device for dredging and cleaning underground small-diameter pipes includes an equipment carrier, on which is provided a suction hose that can extend into the pipeline, and the suction end of the suction hose is rotatably installed with a The excavation head is provided with a self-propelled structure that realizes passive propulsion by rotation, the excavation head is connected with a rotary driver, and the suction hose is provided with a suction port at the rear of the excavation head in the excavation direction There is a suction pump on the equipment carrier, a sewage separator is arranged between the discharge end of the suction hose and the suction pump, and the discharge port of the sewage separator is connected with a storage device. material assembly. When the utility model is in use, the excavation head is first put into the pipeline, and after the suction pump is started, a negative pressure in a high vacuum state is generated at the suction port. Then the rotary driver starts to drive the excavation head to rotate at a high speed, the excavation head rotating at a high speed continuously excavates into the pipe by means of the self-propelled structure, and the flexibility of the suction hose can adapt to the excavation and continuously extend inward. During this process, the high-speed rotating excavation head can disperse the scaling, dense blockages, and large particles in the pipe, and the disintegrated dirt is sucked into the suction hose by the suction port. After being separated by the material separator, it enters the storage assembly for storage; the suction pump maintains a good vacuum suction state, and then cooperates with the excavation head to disperse the dirt on the excavation path. clean up. The utility model has high blocking removal efficiency and strong blocking ability, can clean the pipelines that are fouled, densely blocked, and blocked by large particles, and the transfer and transportation of dirt is convenient.

附图说明Description of drawings

以下附图仅旨在于对本实用新型做示意性说明和解释,并不限定本实用新型的范围。其中:The following drawings are only intended to illustrate and explain the present invention schematically, and do not limit the scope of the present invention. in:

图1是本实用新型实施例一的结构示意图;Fig. 1 is the structural representation of the first embodiment of the present utility model;

图2是图1掘进头处的放大结构示意图;Fig. 2 is the enlarged schematic diagram of the driving head of Fig. 1;

图3是图2的剖视结构示意图;Fig. 3 is the sectional structure schematic diagram of Fig. 2;

图4是本实用新型实施例一吸料以及污料分离的原理图;Fig. 4 is the principle diagram of the embodiment one of the utility model suction and dirt separation;

图5是本实用新型实施例一设备载体及其上设备的结构示意图;5 is a schematic structural diagram of a device carrier and the device on it according to an embodiment of the present invention;

图6是本实用新型实施例一物料分离机的结构示意图;6 is a schematic structural diagram of a material separator in Embodiment 1 of the present invention;

图7是图6的左视结构图;Fig. 7 is the left side structural view of Fig. 6;

图8是本实用新型实施例二掘进头处的结构示意图。FIG. 8 is a schematic structural diagram of the driving head according to the second embodiment of the present invention.

图中:1-设备载体;2-吸料软管;21-掘进接头;22-吸料口;3-掘进头;31-连接段;32-掘进段;33-自推进结构;34-破碎齿;35-铰刀;36-推料螺旋;4-转动驱动器;41-转动驱动马达;42-钢丝软轴;5-吸料泵;6-污料分离机;61-离心卸料器;62-闸板;63-除尘器;7-储料总装;71-螺旋出料器;72-储料容器;8-管道。In the figure: 1- equipment carrier; 2- suction hose; 21- excavation joint; 22- suction port; 3- excavation head; 31- connecting section; 32- excavation section; 33- self-propelled structure; 34- crushing Tooth; 35-reamer; 36-push screw; 4-rotation drive; 41-rotation drive motor; 42-wire flexible shaft; 5-suction pump; 6-dirt separator; 61-centrifugal discharger; 62-gate; 63-dust collector; 7-material storage assembly; 71-screw feeder; 72-material storage container; 8-pipeline.

具体实施方式Detailed ways

下面结合附图和实施例,进一步阐述本实用新型。在下面的详细描述中,只通过说明的方式描述了本实用新型的示范性实施例。毋庸置疑,本领域的普通技术人员可以认识到,在不偏离本实用新型的精神和范围的情况下,可以用各种不同的方式对所描述的实施例进行修正。因此,附图和描述在本质上是说明性的,而不是用于限制权利要求的保护范围。The present utility model will be further described below in conjunction with the accompanying drawings and embodiments. In the following detailed description, exemplary embodiments of the present invention are described by way of illustration only. Needless to say, as those skilled in the art would realize, the described embodiments may be modified in various different ways, all without departing from the spirit and scope of the present invention. Accordingly, the drawings and description are illustrative in nature and are not intended to limit the scope of protection of the claims.

实施例一:如图1至图7共同所示,地下小直径管道疏通清理装置,包括设备载体1,所述设备载体1用于承载本实施例中各设备,并承担设备的转移等任务。优选地,所述设备载体1包括二类汽车底盘,当然也可为自行设计的可移动式底盘等。Embodiment 1: As shown in FIG. 1 to FIG. 7 , the device for clearing and cleaning underground small-diameter pipes includes an equipment carrier 1 , which is used to carry the equipment in this embodiment and undertake tasks such as equipment transfer. Preferably, the equipment carrier 1 includes a second-class automobile chassis, and of course, it can also be a self-designed movable chassis or the like.

所述设备载体1上设有可伸入管道8内的吸料软管2,所述吸料软管2的吸料端转动安装有掘进头3,所述掘进头3上设有依靠转动实现被动推进的自推进结构33,所述掘进头3连接有转动驱动器4。所述转动驱动器4驱动所述掘进头3高速转动时,其可依靠所述自推进结构33实现向管道8内自动掘进。本实施例所述自推进结构33为固定设置在所述掘进头3的外周面上的自推进螺旋,所述自推进螺旋利用高速转动过程中,与污物推挤产生轴向分力,实现自推进作用。当然所述自推进结构33也可为在所述掘进头3的外周面上呈螺旋布置的滚轮结构。The equipment carrier 1 is provided with a suction hose 2 that can extend into the pipeline 8. The suction end of the suction hose 2 is rotatably installed with a driving head 3. The self-propelled structure 33 is passively propelled, and the driving head 3 is connected with a rotary drive 4 . When the rotary driver 4 drives the excavation head 3 to rotate at a high speed, it can automatically excavate into the pipeline 8 by means of the self-propelled structure 33 . The self-propelled structure 33 in this embodiment is a self-propelled screw that is fixedly arranged on the outer peripheral surface of the excavation head 3 . Self-propulsion. Of course, the self-propelled structure 33 can also be a roller structure that is spirally arranged on the outer peripheral surface of the excavation head 3 .

所述吸料软管2上位于所述掘进头3的掘进方向后方设有吸料口22,所述掘进头3的掘进可对结垢、密实堵塞和大颗粒物等形成打散作用,在所述掘进头3向前掘进后,打散出的污物可由跟随前进的吸料口22吸出,实现污物有效清理。本实施例所述吸料软管2的吸料端固定设有中空设置的掘进接头21,常规地,所述掘进接头21选用管状结构;所述掘进接头21远离所述吸料软管2的一端转动安装所述掘进头3,所述掘进接头21的侧壁上设有所述吸料口22。本实施例以刚性的所述掘进接头21形成强度可靠的吸料口22,保证吸料的顺利进行。The suction hose 2 is provided with a suction port 22 at the rear of the tunneling head 3 in the tunneling direction. After the tunneling head 3 digs forward, the scattered dirt can be sucked out by the suction port 22 that follows forward, so as to realize the effective cleaning of the dirt. The suction end of the suction hose 2 in this embodiment is fixedly provided with a hollow tunneling joint 21 . Conventionally, the tunnelling joint 21 adopts a tubular structure; One end of the excavation head 3 is rotatably installed, and the material suction port 22 is provided on the side wall of the excavation joint 21 . In this embodiment, the rigid excavation joint 21 is used to form a material suction port 22 with reliable strength, so as to ensure the smooth progress of material suction.

本实施例所述掘进头3包括转动安装在所述吸料软管2的吸料端上的连接段31,所述连接段31通过轴承实现转动安装,对于本实施例来说,所述连接段31是转动安装在所述掘进接头21上的。所述连接段31远离所述吸料软管2的一端上固定设有掘进段32,所述掘进段32远离所述吸料软管2的一端呈锥体设置,以此减小掘进阻力;所述掘进段32的外周面上设有若干破碎齿34,通过所述破碎齿34,进一步增强打散作用。The driving head 3 in this embodiment includes a connecting section 31 that is rotatably mounted on the suction end of the material suction hose 2. The connecting section 31 is rotatably installed through a bearing. For this embodiment, the connecting section 31 is The segment 31 is rotatably mounted on said driving joint 21 . An excavation section 32 is fixed on one end of the connecting section 31 away from the suction hose 2, and the end of the excavation section 32 away from the suction hose 2 is arranged in a cone shape, so as to reduce the excavation resistance; A plurality of crushing teeth 34 are provided on the outer peripheral surface of the excavation section 32 , and the breaking action is further enhanced by the crushing teeth 34 .

所述转动驱动器4包括安装在所述设备载体1上的转动驱动马达41,所述转动驱动马达41的动力端安装有伸至所述吸料软管2内的钢丝软轴42,所述钢丝软轴42贯穿所述吸料软管2与所述掘进头3连接设置。本实施例所述转动驱动马达41位于所述吸料软管2的出料端端口处,其通过与所述吸料软管2的出料端密封连接,可避免对负压吸料产生影响。这样所述钢丝软轴42可直接沿所述吸料软管2中心贯穿安装。基于上述结构,本实施例所述吸料软管2的出料端下部设置出料口,以进行出料。其中,所述钢丝软轴42为可传递旋转运动和扭矩、并可自由弯曲传动的公知技术,在此不再赘述。The rotary driver 4 includes a rotary drive motor 41 installed on the equipment carrier 1 , and a wire flexible shaft 42 extending into the suction hose 2 is installed at the power end of the rotary drive motor 41 . The flexible shaft 42 penetrates the material suction hose 2 and is connected to the excavation head 3 . The rotary drive motor 41 in this embodiment is located at the discharge end port of the suction hose 2 , and is sealedly connected with the discharge end of the suction hose 2 to avoid affecting the negative pressure suction. . In this way, the wire flexible shaft 42 can be directly installed through the center of the suction hose 2 . Based on the above structure, a discharge port is provided at the lower part of the discharge end of the suction hose 2 in this embodiment for discharging. Wherein, the wire flexible shaft 42 is a known technology that can transmit rotational motion and torque, and can be freely bent for transmission, and will not be repeated here.

基于所述钢丝软轴42的连接,本实施例所述连接段31与其轴承之间通过小间隙配合实现装配,所述掘进头3即可在所述钢丝软轴42的传动下实现良好的转动。同时当所述钢丝软轴42与所述掘进头3分开时,所述掘进头3能方便拆装或者更换。基于此,所述掘进头3优选与所述钢丝软轴42可拆卸连接,可拆卸连接可利用在所述掘进头3设置夹紧钢丝软轴42端部的结构来实现,也可在钢丝软轴42端部焊接连接块后,与掘进头3螺栓连接。Based on the connection of the wire flexible shaft 42 , the connecting section 31 and its bearing in this embodiment are assembled through a small clearance fit, and the driving head 3 can be well rotated under the transmission of the wire flexible shaft 42 . . At the same time, when the wire flexible shaft 42 is separated from the excavation head 3, the excavation head 3 can be easily disassembled or replaced. Based on this, the driving head 3 is preferably detachably connected with the wire flexible shaft 42. The detachable connection can be realized by using the structure of clamping the end of the wire flexible shaft 42 on the driving head 3. After the end of the shaft 42 is welded with a connection block, it is bolted to the excavation head 3 .

所述设备载体1上设有吸料泵5,所述吸料泵5提供所述吸料口22处的负压作用。本实施例所述掘进头3上固定设有可向所述吸料软管2内推料的推料螺旋36,以配合所述吸料口22处的负压吸取作用,将污物快速导入所述吸料软管2内。所述吸料泵5可采用自配发动机动力,也可通过在二类汽车底盘上取力后获得动力。所述吸料软管2的出料端与所述吸料泵5之间设有污料分离机6,所述污料分离机6的排料口连接有储料总装7。吸出的污物在所述污料分离机6处分离,并由排料口输出至所述储料总装7储存。The equipment carrier 1 is provided with a suction pump 5 , and the suction pump 5 provides a negative pressure effect at the suction port 22 . In this embodiment, a material pushing screw 36 that can push material into the material suction hose 2 is fixed on the excavating head 3, so as to cooperate with the suction effect of the negative pressure at the material suction port 22 to quickly introduce the dirt inside the suction hose 2. The suction pump 5 can use the power of the self-configured engine, or can obtain the power by taking the power on the chassis of the second-class automobile. A dirt separator 6 is arranged between the discharge end of the suction hose 2 and the suction pump 5 , and a material storage assembly 7 is connected to the discharge port of the dirt separator 6 . The sucked-out dirt is separated at the dirt separator 6, and is output to the material storage assembly 7 through the discharge port for storage.

所述污料分离机6包括依次设置的离心卸料器61和除尘器63,所述离心卸料器61的进料口与所述吸料软管2的出料端连接设置,所述离心卸料器61的排料口连接所述储料总装7,所述离心卸料器61的出气口连接所述除尘器63的进气口,所述除尘器63的出气口连接所述吸料泵5。所述离心卸料器61采用切向进料方式,以切向进料后污物所受离心作用以及自重作用,实现在所述离心卸料器61内的自动沉降。该结构原理是本领域技术人员根据离心分离器很容易理解的,在此不再赘述。所述除尘器63对污物中同时进入的气体等进行二次除尘过滤,保证所述吸料泵5的防尘。The dirt separator 6 includes a centrifugal discharger 61 and a dust collector 63 arranged in sequence, and the feeding port of the centrifugal discharger 61 is connected to the discharge end of the suction hose 2. The discharge port of the unloader 61 is connected to the storage assembly 7, the air outlet of the centrifugal unloader 61 is connected to the air inlet of the dust remover 63, and the air outlet of the dust remover 63 is connected to the suction material Pump 5. The centrifugal unloader 61 adopts a tangential feeding method, and the centrifugal action and the self-weight effect of the dirt after the tangential feeding realizes the automatic sedimentation in the centrifugal unloader 61 . The structural principle is easily understood by those skilled in the art from the centrifugal separator, and will not be repeated here. The dust collector 63 performs secondary dust removal and filtering on the gas entering the dirt at the same time, so as to ensure the dustproof of the suction pump 5 .

所述储料总装7包括与所述污料分离机6的排料口连接的螺旋出料器71,所述螺旋出料器71的出料口连接有储料容器72。当然所述储料容器72优选安装在所述设备载体1上,并优选储料箱等结构实现。螺旋出料器71可克服所述离心卸料器61内负压作用,配合污物自重,形成良好的出料作用。优选地,所述离心卸料器61的底部采用变径出料口和闸板62方式,在吸料初始封闭所述离心卸料器61,保证初始吸料作用,并在吸入一定量污物后,闸板62打开,以方便所述螺旋出料器71实时出料。所述闸板62的开关可采用液压缸等驱动实现。此外,本实施例还可在所述闸板62下方增设液控卸料器,以配合向所述螺旋出料器71内均匀卸料,使得卸料储料可控性增强。The material storage assembly 7 includes a screw discharger 71 connected to the discharge port of the dirt separator 6 , and a material storage container 72 is connected to the discharge port of the screw discharger 71 . Of course, the storage container 72 is preferably installed on the equipment carrier 1, and preferably implemented by a storage box and other structures. The screw discharger 71 can overcome the negative pressure in the centrifugal discharger 61 and cooperate with the self-weight of the dirt to form a good discharge effect. Preferably, the bottom of the centrifugal unloader 61 adopts the method of a variable diameter discharge port and a gate 62 to close the centrifugal unloader 61 at the initial stage of material suction to ensure the initial suction effect, and to inhale a certain amount of dirt Afterwards, the shutter 62 is opened to facilitate the real-time discharging of the screw feeder 71 . The opening and closing of the gate 62 can be realized by driving such as a hydraulic cylinder. In addition, in this embodiment, a hydraulically controlled discharger can be added under the gate 62 to cooperate with the screw discharger 71 to discharge the material evenly, so that the controllability of the discharge and storage is enhanced.

本实施例在使用时,先将所述掘进头3放入管道8内,所述吸料泵5启动后,所述吸料口22处产生高度真空状态的负压。然后所述转动驱动器4开始驱动所述掘进头3高速旋转,高速旋转的所述掘进头3依靠所述自推进结构33不断向管内掘进,所述吸料软管2的柔性可适应掘进不断内伸。在此过程中,高速旋转的掘进头3可对管内结垢、密实的堵塞物、以及大颗粒物形成打散作用,打散形成的污物被所述吸料口22吸进所述吸料软管2,并经所述物料分离机分离后,进入储料总装7形成储存;吸料泵5由此保持良好的真空吸料状态,再配合所述掘进头3的打散,掘进路径上的污物可被持续高效清理。本实施例集打散、吸污、储污于一体,可进行连续清堵作业,清堵效率高,清堵能力强,能针对结垢、堵塞密实、大颗粒物堵塞的管道8进行清理,尤其适用于地下小直径管道8进行清堵使用。本实施例清出的污物可在所述储料总装7储存后,由所述设备载体1统一运输到指定地点卸出,污物转移运输方便。When this embodiment is used, the excavation head 3 is put into the pipeline 8 first, and after the suction pump 5 is started, the suction port 22 generates a negative pressure in a high vacuum state. Then the rotary driver 4 starts to drive the excavation head 3 to rotate at a high speed, the excavation head 3 rotating at a high speed continuously excavates into the pipe by means of the self-propelled structure 33, and the flexibility of the suction hose 2 can adapt to the continuous excavation of the excavation. stretch. During this process, the high-speed rotating head 3 can disperse the scaling, dense blockages, and large particles in the pipe, and the disintegrated dirt is sucked into the suction port 22 by the suction port 22. pipe 2, and after being separated by the material separator, it enters the material storage assembly 7 to form storage; the suction pump 5 thus maintains a good vacuum suction state, and then cooperates with the excavation head 3 to disperse, the excavation path Dirt can be cleaned up continuously and efficiently. This embodiment integrates dispersal, suction, and storage, and can perform continuous blockage removal operations. The blockage removal efficiency is high, and the blockage removal ability is strong. It can clean the pipeline 8 that is scaled, blocked, dense, and blocked by large particles, especially It is suitable for clearing blockage of underground small-diameter pipelines 8. The dirt removed in this embodiment can be stored in the storage assembly 7 and then transported to a designated place by the equipment carrier 1 for unloading, so that the transfer and transportation of the dirt is convenient.

实施例二:如图8所示,本实施例与实施例一的不同之处在于:所述掘进头3和自推进结构33的不同。Embodiment 2: As shown in FIG. 8 , the difference between this embodiment and Embodiment 1 is that the driving head 3 and the self-propelled structure 33 are different.

本实施例所述掘进头3包括转动安装在所述吸料软管2的吸料端上的连接段31,所述连接段31远离所述吸料软管2的一端上固定设有掘进段32,所述掘进段32远离所述吸料软管2的一端呈锥体设置,所述掘进段32的外周面上设有若干周向布置的铰刀35。本实施例适用于管道8内存在衣物、编织袋等纤维物件、和/或存在塑料袋等薄膜物件时,依靠所述铰刀35对纤维物件、薄膜物件进行绞碎,使其能顺利被吸出。基于所述铰刀35体积较大,本实施例所述铰刀直接35呈螺旋状设置,以在绞碎污物的同时,起到自推进作用,即所述铰刀35在本实施例中兼作所述自推进结构33。The tunneling head 3 in this embodiment includes a connecting section 31 rotatably mounted on the suction end of the suction hose 2 , and a tunneling section is fixed on the end of the connecting section 31 away from the suction hose 2 32. One end of the excavation section 32 away from the suction hose 2 is provided in a cone shape, and a plurality of circumferentially arranged reamers 35 are provided on the outer peripheral surface of the excavation section 32. This embodiment is applicable to when there are fibrous objects such as clothing and woven bags, and/or film objects such as plastic bags in the pipeline 8, the reamer 35 is used to mince the fibrous objects and the film objects, so that they can be sucked out smoothly . Due to the large volume of the reamer 35, the reamer 35 in this embodiment is directly arranged in a spiral shape, so as to play a self-propelling role while crushing the dirt, that is, the reamer 35 in this embodiment It also serves as the self-propelled structure 33 .

在实际使用时,可根据管道8内污物的预判情况或者根据疏通清理过程中发生的实际情况,灵活更换两个实施例中的掘进头3进行使用。如清堵前,如果预判管道8内较干涸,可采用实施例一中带有破碎齿34的掘进头3;如在疏通清理作业中出现掘进头3无法正常作业时,应利用所述吸料软管2将所述掘进头3退出管道8进行检查,如果为纤维物件或者薄膜物件缠绕所致,可更换实施例二中带铰刀35的掘进头3,重新对管道8进行疏通清理作业。这样所述掘进头3的可更换,使得本实施例能适用于更多环境的管道8进行疏通清理。In actual use, the excavation head 3 in the two embodiments can be flexibly replaced for use according to the pre-judgment of the dirt in the pipeline 8 or the actual situation in the process of dredging and cleaning. For example, before clearing the blockage, if it is predicted that the inside of the pipeline 8 is relatively dry, the driving head 3 with the crushing teeth 34 in the first embodiment can be used; The feeding hose 2 pulls the excavating head 3 out of the pipeline 8 for inspection. If it is caused by the entanglement of fiber objects or film objects, the excavating head 3 with the reamer 35 in the second embodiment can be replaced, and the pipeline 8 can be dredged and cleaned again. . In this way, the excavation head 3 can be replaced, so that this embodiment can be used for dredging and cleaning the pipeline 8 in more environments.

以上显示和描述了本实用新型的基本原理、主要特征及本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。The basic principles, main features and advantages of the present invention are shown and described above. It should be understood by those skilled in the art that the present invention is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention There will also be various changes and improvements in the new model, which all fall within the scope of the claimed invention. The claimed scope of the present invention is defined by the appended claims and their equivalents.

Claims (10)

1.地下小直径管道疏通清理装置,包括设备载体,其特征在于:所述设备载体上设有可伸入管道内的吸料软管,所述吸料软管的吸料端转动安装有掘进头,所述掘进头上设有依靠转动实现被动推进的自推进结构,所述掘进头连接有转动驱动器,所述吸料软管上位于所述掘进头的掘进方向后方设有吸料口;所述设备载体上设有吸料泵,所述吸料软管的出料端与所述吸料泵之间设有污料分离机,所述污料分离机的排料口连接有储料总装。1. The underground small-diameter pipeline dredging and cleaning device, including the equipment carrier, is characterized in that: the equipment carrier is provided with a suction hose that can extend into the pipeline, and the suction end of the suction hose is rotated and installed with a tunnel. a self-propelled structure that realizes passive propulsion by rotation is provided on the excavation head, a rotary driver is connected to the excavation head, and a material suction port is provided on the suction hose at the rear of the excavation head in the excavation direction; The equipment carrier is provided with a suction pump, a sewage separator is arranged between the discharge end of the suction hose and the suction pump, and the discharge port of the sewage separator is connected with a storage material General assembly. 2.如权利要求1所述的地下小直径管道疏通清理装置,其特征在于:所述掘进头上固定设有可向所述吸料软管内推料的推料螺旋。2 . The device for dredging and cleaning underground small-diameter pipes according to claim 1 , wherein a material pushing screw capable of pushing material into the material suction hose is fixed on the excavation head. 3 . 3.如权利要求1所述的地下小直径管道疏通清理装置,其特征在于:所述转动驱动器包括安装在所述设备载体上的转动驱动马达,所述转动驱动马达的动力端安装有伸至所述吸料软管内的钢丝软轴,所述钢丝软轴贯穿所述吸料软管与所述掘进头连接设置。3. The device for dredging and cleaning underground small-diameter pipes according to claim 1, wherein the rotary driver comprises a rotary drive motor mounted on the equipment carrier, and the power end of the rotary drive motor is provided with a power end extending to The steel wire flexible shaft in the material suction hose is connected to the tunneling head through the material suction hose. 4.如权利要求1所述的地下小直径管道疏通清理装置,其特征在于:所述吸料软管的吸料端固定设有中空设置的掘进接头,所述掘进接头远离所述吸料软管的一端转动安装所述掘进头,所述掘进接头的侧壁上设有所述吸料口。4 . The device for dredging and cleaning underground small-diameter pipes according to claim 1 , wherein the suction end of the suction hose is fixedly provided with a hollowed excavation joint, and the excavation joint is far away from the suction hose. 5 . One end of the pipe is rotated to install the excavation head, and the suction port is provided on the side wall of the excavation joint. 5.如权利要求1所述的地下小直径管道疏通清理装置,其特征在于:所述掘进头包括转动安装在所述吸料软管的吸料端上的连接段,所述连接段远离所述吸料软管的一端上固定设有掘进段,所述掘进段远离所述吸料软管的一端呈锥体设置,所述掘进段的外周面上设有若干破碎齿。5. The device for dredging and cleaning underground small-diameter pipes according to claim 1, wherein the excavation head comprises a connecting section rotatably mounted on the suction end of the suction hose, and the connecting section is far away from the One end of the suction hose is fixedly provided with an excavation section, one end of the excavation section away from the suction hose is arranged in a cone shape, and a plurality of crushing teeth are arranged on the outer peripheral surface of the excavation section. 6.如权利要求1所述的地下小直径管道疏通清理装置,其特征在于:所述掘进头包括转动安装在所述吸料软管的吸料端上的连接段,所述连接段远离所述吸料软管的一端上固定设有掘进段,所述掘进段远离所述吸料软管的一端呈锥体设置,所述掘进段的外周面上设有若干周向布置的铰刀。6. The device for dredging and cleaning underground small-diameter pipes according to claim 1, wherein the excavation head comprises a connecting section rotatably mounted on the suction end of the suction hose, and the connecting section is far away from the One end of the suction hose is fixedly provided with an excavation section, the end of the excavation section away from the suction hose is arranged in a cone shape, and a plurality of circumferentially arranged reamers are arranged on the outer peripheral surface of the excavation section. 7.如权利要求1所述的地下小直径管道疏通清理装置,其特征在于:所述自推进结构为固定设置在所述掘进头的外周面上的自推进螺旋。7 . The device for dredging and cleaning underground small-diameter pipes according to claim 1 , wherein the self-propelled structure is a self-propelled screw fixedly arranged on the outer peripheral surface of the excavation head. 8 . 8.如权利要求1所述的地下小直径管道疏通清理装置,其特征在于:所述污料分离机包括依次设置的离心卸料器和除尘器,所述离心卸料器的进料口与所述吸料软管的出料端连接设置,所述离心卸料器的排料口连接所述储料总装,所述离心卸料器的出气口连接所述除尘器的进气口,所述除尘器的出气口连接所述吸料泵。8 . The device for dredging and cleaning underground small-diameter pipes according to claim 1 , wherein the dirt separator comprises a centrifugal discharger and a dust collector arranged in sequence, and the feeding port of the centrifugal discharger is connected to the The discharge end of the suction hose is connected and arranged, the discharge port of the centrifugal unloader is connected to the storage assembly, and the air outlet of the centrifugal unloader is connected to the air inlet of the dust collector. The air outlet of the dust collector is connected to the suction pump. 9.如权利要求1所述的地下小直径管道疏通清理装置,其特征在于:所述储料总装包括与所述污料分离机的排料口连接的螺旋出料器,所述螺旋出料器的出料口连接有储料容器。9 . The device for dredging and cleaning underground small-diameter pipes according to claim 1 , wherein the material storage assembly comprises a screw discharger connected to the discharge port of the dirt separator, and the screw discharger is 9 . The outlet of the device is connected with a storage container. 10.如权利要求1所述的地下小直径管道疏通清理装置,其特征在于:所述设备载体包括二类汽车底盘。10 . The device for dredging and cleaning underground small-diameter pipes according to claim 1 , wherein the equipment carrier comprises a second-class vehicle chassis. 11 .
CN202220682960.0U 2022-03-25 2022-03-25 Underground small diameter pipeline dredging and cleaning device Expired - Fee Related CN217094824U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114570721A (en) * 2022-03-25 2022-06-03 山东新智瑞环保科技有限公司 Underground small diameter pipeline dredging and cleaning device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114570721A (en) * 2022-03-25 2022-06-03 山东新智瑞环保科技有限公司 Underground small diameter pipeline dredging and cleaning device

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