CN217077361U

CN217077361U - Sludge compressor

Info

Publication number: CN217077361U
Application number: CN202220957120.0U
Authority: CN
Inventors: 杜炳法
Original assignee: Hangzhou Hongcheng Paper Co ltd
Current assignee: Hangzhou Hongcheng Paper Co ltd
Priority date: 2022-04-25
Filing date: 2022-04-25
Publication date: 2022-07-29
Anticipated expiration: 2032-04-25

Abstract

The utility model relates to the technical field of compressors, and a sludge compressor is disclosed, including compression case, filter equipment and compressing mechanism, filter equipment sets up on the compression case, compressing mechanism sets up on the compression case, filter equipment includes the rose box, the top fixedly connected with driving motor of rose box, driving motor's output shaft fixedly connected with drive shaft, the frame is stirred to the outside fixedly connected with of drive shaft, the inboard fixedly connected with filter of rose box, the fixed pipe of top fixedly connected with of rose box, the outside fixedly connected with ejection of compact frame of rose box. This sludge compressor, overall structure is simple, facilitates the use, has realized the compressor filterable purpose of being convenient for, avoids the compressor to mix a large amount of stones and impurity to sludge compression's in-process, has guaranteed the effect of compressor to sludge compression, prevents that stones and impurity from causing the damage to the compressor, has improved the availability factor and the result of use of compressor.

Description

Sludge compressor

Technical Field

The application relates to the technical field of compressors, in particular to a sludge compressor.

Background

The sludge is a solid precipitate produced in the process of water and sewage treatment, is a product after sewage treatment, is a very complex heterogeneous body consisting of organic fragments, bacterial thalli, inorganic particles, colloids and the like, and has the main characteristics of high water content, high organic matter content, easy decomposition and stink generation, fine particles, small specific gravity and colloidal liquid state.

Mud is at the in-process of handling, often need use the compressor to compress the processing to in carry out recycle to mud, but current mud compressor has the filterable shortcoming of being not convenient for, lead to the compressor to mix a large amount of stones and impurity easily at the in-process to mud compression, and then can influence the compressor to the effect of mud compression, long-time use stone and impurity also can cause the damage to the compressor, inconvenient use has reduced the availability factor and the result of use of compressor.

SUMMERY OF THE UTILITY MODEL

To prior art's not enough, this application provides a sludge compressor, possess advantages such as being convenient for filter, solved current sludge compressor and have had the filterable shortcoming of not being convenient for, lead to the compressor to mix a large amount of stones and impurity easily at the in-process to sludge compression, and then can influence the compressor to sludge compression's effect, long-time use stone and impurity also can cause the damage to the compressor, inconvenient use has reduced the availability factor of compressor and the problem of result of use.

In order to achieve the above purpose, the present application provides the following technical solutions: a sludge compressor comprises a compression box, a filtering mechanism and a compression mechanism, wherein the filtering mechanism is arranged on the compression box, the compression mechanism is arranged on the compression box, the filtering mechanism comprises a filtering box, the top of the filtering box is fixedly connected with a driving motor, an output shaft of the driving motor is fixedly connected with a driving shaft, the outer side of the driving shaft is fixedly connected with an agitating frame, the inner side of the filtering box is fixedly connected with a filtering plate, the top of the filtering box is fixedly connected with a fixed pipe, the outer side of the filtering box is fixedly connected with a discharging frame, the inner side of the discharging frame is fixedly connected with a material baffle, the outer side of the filtering box is fixedly connected with a communicating pipe, the outer side of the communicating pipe is fixedly provided with an electromagnetic valve, the filtering box is fixedly connected with the compression box, the compression mechanism comprises a fixed box, the top of the fixed box is fixedly connected with a motor box, the inboard fixedly connected with motor of motor case, the output shaft fixedly connected with threaded rod of motor, the outside threaded connection of threaded rod has the screw thread piece, the outside fixedly connected with activity ejector pad of screw thread piece, the bottom fixedly connected with movable rod of activity ejector pad, the bottom fixedly connected with compression plate of movable rod, fixed case and compression case fixed connection.

Through adopting above-mentioned technical scheme, under the mating action of compression case, filter mechanism and compression mechanism isotructure, can filter and compress the processing to mud.

Further, the bottom fixedly connected with first bearing of drive shaft, first bearing comprises inner ring, ball and outer loop, and inner ring and drive shaft fixed connection, outer loop and rose box fixed connection, inner ring and outer loop all with ball swing joint.

Through adopting above-mentioned technical scheme, under the effect of first bearing, can improve drive shaft pivoted stability.

Furthermore, the outer side of the thread block is fixedly connected with a limiting block, the inner side of the fixed box is provided with a limiting long groove, the width of the limiting long groove is equal to that of the limiting block, and the limiting block is connected with the limiting long groove in a sliding mode.

By adopting the technical scheme, the thread block can be limited to perform circumferential rotation under the action of the limiting block and the limiting long groove.

Further, the bottom fixedly connected with second bearing of threaded rod, the second bearing comprises inner circle, ball and outer lane, and inner circle and threaded rod fixed connection, outer lane and fixed box fixed connection, inner circle and outer lane all with ball swing joint.

Through adopting above-mentioned technical scheme, under the effect of second bearing, can improve threaded rod pivoted stability.

Furthermore, the inner side of the compression box is fixedly connected with a heating electric plate, the front side of the compression box is movably connected with a sealing door, and the front side of the sealing door is fixedly connected with a door handle.

Through adopting above-mentioned technical scheme, under the effect of heating the electroplax, can carry out drying process to the inboard mud of compression case.

Further, the bottom fixedly connected with box foot of compression case, and the quantity of box foot is four, the equal fixedly connected with abrasion pad in bottom of four box feet, the apopore has been seted up to the inboard of compression case.

Through adopting above-mentioned technical scheme, under the effect of box foot and abrasion pad, can support the compression case.

Further, the sliding through holes with the same diameter as the movable rods are formed in the inner sides of the fixed box and the compression box, and the movable rods are connected with the sliding through holes in a sliding mode.

Through adopting above-mentioned technical scheme, under the effect of movable rod and slip through-hole, can improve the stability that the compression board reciprocated.

Furthermore, the filter holes which are uniformly distributed are formed in the inner side of the filter plate, the top of the filter plate is an inclined plane, the number of the stirring frames is four, and the stirring frames are all located above the filter plate.

Through adopting above-mentioned technical scheme, under the effect of filter, can filter mud to separate stone and impurity from mud in being convenient for.

Compared with the prior art, the technical scheme of the application has the following beneficial effects:

the sludge compressor pours sludge to be compressed into the inner side of the filter box through the fixed pipe, the sludge can be piled above the filter plate, the sludge can be filtered through the filter plate, the sludge can flow to the inner bottom wall of the filter box through the filter hole, stones and impurities in the sludge can be left above the filter plate, the sludge filtering purpose is realized, the driving shaft and the stirring frame can be sequentially driven to rotate through the driving motor, in the rotating process of the stirring frame, the sludge above the filter plate can be stirred, the sludge stirring effect of the filter plate on the sludge can be improved, the sludge-conglobation is prevented from being stuck together, the subsequent sludge compression effect is ensured, the whole structure is simple, the sludge compressor is convenient to use, the purpose of facilitating the filtering of the compressor is realized, a large amount of stones and impurities are prevented from being mixed in the sludge compression process by the compressor, and the sludge compression effect of the compressor is ensured, prevent that stone and impurity from causing the damage to the compressor, improved the availability factor and the result of use of compressor.

2. The sludge compressor can put the sludge crushed at the inner side of the filter box into the inner side of the compression box through the communicating pipe by arranging the electromagnetic valve, the water outlet hole is arranged at the inner side of the compression box, the moisture in the sludge can be discharged from the inner side of the compression box, the sludge is remained at the inner side of the compression box, the purpose of separating sludge from water is realized, the sludge at the inner side of the compression box can be dried by arranging the heating electric plate, so as to ensure the effect of sludge recovery treatment, the threaded rod can be driven by the motor to rotate, because the threaded rod is in threaded connection with the threaded block, the movable push block, the movable rod and the compression plate can be sequentially driven to move downwards in the rotating process of the threaded rod, the sludge at the inner side of the compression box can be compressed in the downward moving process of the compression plate, the speed of separating sludge from water and sludge can be improved, and the speed of drying sludge by the heating electric plate can be improved, the effect of mud recovery processing has been improved, through opening sealing door, can take out the mud that the compression box inboard is dried.

Drawings

FIG. 1 is a schematic structural diagram of the present application;

FIG. 2 is a front view of a compression box attachment configuration of the present application;

in the figure: 1. a compression box; 200. a filtering mechanism; 201. a filter box; 202. a drive motor; 203. a drive shaft; 204. a stirring frame; 205. a filter plate; 206. a fixed tube; 207. discharging the material frame; 208. a striker plate; 209. a communicating pipe; 210. an electromagnetic valve; 211. a first bearing; 300. a compression mechanism; 301. a fixed box; 302. a motor case; 303. an electric motor; 304. a threaded rod; 305. a thread block; 306. a movable push block; 307. a movable rod; 308. a compression plate; 309. a limiting block; 310. a second bearing; 4. heating the electric plate; 5. and (4) sealing the door.

Detailed Description

The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only a part of the embodiments of the present application, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.

Referring to fig. 1 and 2, the sludge compressor in the embodiment includes a compression box 1, a filtering mechanism 200 and a compression mechanism 300, the filtering mechanism 200 is disposed on the compression box 1, the compression mechanism 300 is disposed on the compression box 1, wherein the compression box 1 is fixedly connected to the filtering mechanism 200, the compression box 1 is fixedly connected to the compression mechanism 300, and the filtering mechanism 200 is fixedly connected to the compression mechanism 300.

Filtering mechanism 200 can carry out filtration treatment to mud, can carry out filtering separation to the stone and the impurity in mud, can stir mud simultaneously, can improve the filterable effect of mud, avoid gluing together of a mud reunion, in order to guarantee the effect of sequent to mud compression, compressing mechanism 300 cooperation compression case 1 can compress the processing to mud, realized the filterable purpose of compressor being convenient for, avoid the compressor to mix a large amount of stones and impurity at the in-process to mud compression, the effect of compressor to mud compression has been guaranteed, prevent that stone and impurity from causing the damage to the compressor, the availability factor and the result of use of compressor have been improved.

In order to realize the filtering function of the filtering mechanism 200, as shown in fig. 1 and fig. 2, the filtering mechanism 200 in this embodiment includes a filtering tank 201, the filtering tank 201 is fixedly connected to the compression box 1, the front surface of the filtering tank 201 is fixedly connected to an observation window, the top of the filtering tank 201 is fixedly connected to a driving motor 202, the output shaft of the driving motor 202 is fixedly connected to a driving shaft 203, and the outer side of the driving shaft 203 is fixedly connected to an agitating frame 204.

The inboard fixedly connected with filter 205 of filter box 201, wherein, evenly distributed's filtration pore is seted up to filter 205's inboard, filter 205's top is the inclined plane, the quantity of stirring frame 204 is four, four stir the top that frame 204 all is located filter 205, filter box 201's top fixedly connected with fixed pipe 206, fixed pipe 206 is linked together with filter box 201, the top swing joint of fixed pipe 206 has the movable cover, filter box 201's outside fixedly connected with ejection of compact frame 207, ejection of compact frame 207 is linked together with filter box 201, ejection of compact frame 207 is located filter 205's top.

The inner side of the discharging frame 207 is fixedly connected with a material baffle plate 208, the outer side of the filter box 201 is fixedly connected with a communicating pipe 209, the communicating pipe 209 is positioned below the filter plate 205, the left end of the communicating pipe 209 sequentially penetrates through the filter box 201 and the compression box 1 and extends to the inner side of the compression box 1, and the outer side of the communicating pipe 209 is fixedly provided with an electromagnetic valve 210.

The bottom end fixedly connected with first bearing 211 of drive shaft 203, first bearing 211 comprises inner ring, ball and outer loop, and inner ring and drive shaft 203 fixed connection, outer loop and rose box 201 fixed connection, inner ring and outer loop all with ball swing joint, the bottom of drive shaft 203 runs through rose box 201, filter 205 and first bearing 211 in proper order and extends to the inboard of first bearing 211.

The inboard fixedly connected with heating electroplax 4 of compression case 1, the positive swing joint of compression case 1 has sealing door 5, sealing door 5's positive fixedly connected with door handle, the bottom fixedly connected with box foot of compression case 1, and the quantity of box foot is four, the equal fixedly connected with wear pad in bottom of four box feet, the apopore has been seted up to the inboard of compression case 1, compression case 1 and rose box 201 fixed connection.

In addition, through setting up filter 205, can filter mud, through setting up four stirring frame 204, can improve the effect that mud mixs, through setting up first bearing 211, can improve drive shaft 203 pivoted stability, through setting up the movable cover, can open or close fixed pipe 206, through setting up the observation window, can observe the effect that the inboard mud of rose box 201 filters the stirring.

Through setting up solenoid valve 210, can put into the inboard of compression case 1 through communicating pipe 209 with the mud that the filter 201 inboard was smashed, shift out striker plate 208 from the inboard of ejection of compact frame 207, can emit the stone and the impurity of filter 205 top through ejection of compact frame 207.

Set up the apopore in 1 inboard of compression box, can emit the moisture in the mud from 1 inboard of compression box, through setting up four box feet, can support compression box 1, through setting up wear pad, can make the bottom of box foot have wear-resisting effect, through setting up the door handle, can open or close sealing door 5, can take out the mud that the inboard drying of compression box 1 is good, through setting up heating electroplax 4, can carry out drying process to the mud of 1 inboard of compression box.

In order to realize the compression action of the compression mechanism 300, as shown in fig. 1 and fig. 2, the compression mechanism 300 in this embodiment includes a fixed box 301, the compression box 1 is fixedly connected with the fixed box 301, the fixed box 301 is fixedly connected with the filter box 201, a motor box 302 is fixedly connected to the top of the fixed box 301, a motor 303 is fixedly connected to the inner side of the motor box 302, an output shaft of the motor 303 is fixedly connected with a threaded rod 304, the outer side of the threaded rod 304 is connected with a threaded block 305, the inner side of the threaded block 305 is provided with a threaded hole matched with the outer side thread of the threaded rod 304, and the outer side of the threaded block 305 is fixedly connected with a movable push block 306.

The bottom of the movable push block 306 is fixedly connected with a movable rod 307, the inner sides of the fixed box 301 and the compression box 1 are both provided with a sliding through hole with the diameter equal to that of the movable rod 307, the movable rod 307 is connected with the sliding through hole in a sliding manner, the bottom end of the movable rod 307 is fixedly connected with a compression plate 308, the compression plate 308 is positioned on the inner side of the compression box 1, the compression plate 308 is movably connected with the compression box 1, the bottom end of the movable rod 307 sequentially penetrates through the fixed box 301 and the compression box 1 and extends to the top of the compression plate 308, the outer side of the thread block 305 is fixedly connected with a limiting block 309, the inner side of the fixed box 301 is provided with a limiting long groove, the width of the limiting long groove is equal to that of the limiting block 309, and the limiting block 309 is connected with the limiting long groove in a sliding manner.

The bottom fixedly connected with second bearing 310 of threaded rod 304, motor case 302, fixed case 301, screw block 305 and second bearing 310 are run through in proper order and extend to the inboard of second bearing 310 to the bottom of threaded rod 304, and second bearing 310 comprises inner circle, ball and outer lane, and inner circle and threaded rod 304 fixed connection, outer lane and fixed case 301 fixed connection, inner circle and outer lane all with ball swing joint.

In addition, the second bearing 310 can improve the stability of the rotation of the threaded rod 304, the limit block 309 and the limit elongated slot can limit the circumferential rotation of the threaded block 305, and the motor case 302 can protect the motor 303.

The working principle of the above embodiment is as follows:

the mud that will need the compression pours into the inboard of filter box 201 through fixed pipe 206, and mud can pile in the top of filter 205, can filter mud through filter 205, and mud can flow to the interior diapire of filter box 201 through the filtration pore, and the stone and the impurity in the mud can remain in the top of filter 205, have realized the filterable purpose of mud.

Can drive shaft 203 and stir frame 204 rotation in proper order through driving motor 202, stir frame 204 pivoted in-process, can stir the mud of filter 205 top, can improve the effect that filter 205 stirs mud, avoid gluing together of a mud reunion to guarantee the effect of consequent to the mud compression.

Through setting up solenoid valve 210, can put into the inboard of compression case 1 with the mud that the rose box 201 inboard was smashed through communicating pipe 209, set up the apopore in compression case 1 inboard, can emit the moisture in the mud from compression case 1 inboard, mud then stays the inboard of compression case 1, has realized the purpose of muddy water and mud separation.

Through setting up heating electroplax 4, can carry out drying process with the inboard mud of compression box 1, with the effect of guaranteeing sludge recycling process, can drive threaded rod 304 through motor 303 and rotate, because threaded rod 304 and screw thread piece 305 threaded connection, so threaded rod 304 pivoted in-process, can drive movable ejector pad 306 in proper order, movable rod 307 and compression board 308 downstream, the in-process of compression board 308 downstream, can compress the inboard mud of compression box 1 and handle, can improve the speed of muddy water and mud separation, can improve heating electroplax 4 to the dry speed of mud simultaneously, sludge recycling process's effect has been improved, through opening sealing door 5, can take out the inboard dry mud of compression box 1.

Compared with the prior art, overall structure is simple, facilitates the use, has realized the compressor and has been convenient for filterable purpose, avoids the compressor to mix a large amount of stones and impurity to the in-process of mud compression, has guaranteed the effect of compressor to mud compression, prevents that stones and impurity from causing the damage to the compressor, has improved the availability factor and the result of use of compressor.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in the process, method, article, or apparatus that comprises the element.

Although embodiments of the present application have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the application, the scope of which is defined in the appended claims and their equivalents.

Claims

1. A sludge compressor is characterized in that: the filter device comprises a compression box (1), a filtering mechanism (200) and a compression mechanism (300), wherein the filtering mechanism (200) is arranged on the compression box (1), and the compression mechanism (300) is arranged on the compression box (1);

the filtering mechanism (200) comprises a filtering box (201), a driving motor (202) is fixedly connected to the top of the filtering box (201), a driving shaft (203) is fixedly connected to an output shaft of the driving motor (202), a stirring frame (204) is fixedly connected to the outer side of the driving shaft (203), a filtering plate (205) is fixedly connected to the inner side of the filtering box (201), a fixed pipe (206) is fixedly connected to the top of the filtering box (201), a discharging frame (207) is fixedly connected to the outer side of the filtering box (201), a material baffle plate (208) is fixedly connected to the inner side of the discharging frame (207), a communicating pipe (209) is fixedly connected to the outer side of the filtering box (201), an electromagnetic valve (210) is fixedly mounted to the outer side of the communicating pipe (209), and the filtering box (201) is fixedly connected with the compression box (1);

compressing mechanism (300) is including fixed case (301), top fixedly connected with motor case (302) of fixed case (301), inboard fixedly connected with motor (303) of motor case (302), output shaft fixedly connected with threaded rod (304) of motor (303), the outside threaded connection of threaded rod (304) has screw block (305), the outside fixedly connected with activity ejector pad (306) of screw block (305), the bottom fixedly connected with movable rod (307) of activity ejector pad (306), the bottom fixedly connected with compression board (308) of movable rod (307), fixed case (301) and compression case (1) fixed connection.

2. The sludge compressor as claimed in claim 1, wherein: the bottom fixedly connected with first bearing (211) of drive shaft (203), first bearing (211) comprise inner ring, ball and outer loop, and inner ring and drive shaft (203) fixed connection, outer loop and rose box (201) fixed connection, inner ring and outer loop all with ball swing joint.

3. The sludge compressor as claimed in claim 1, wherein: the outer side of the thread block (305) is fixedly connected with a limiting block (309), the inner side of the fixed box (301) is provided with a limiting long groove, the width of the limiting long groove is equal to that of the limiting block (309), and the limiting block (309) is connected with the limiting long groove in a sliding mode.

4. The sludge compressor as claimed in claim 1, wherein: the bottom fixedly connected with second bearing (310) of threaded rod (304), second bearing (310) comprises inner circle, ball and outer lane, and inner circle and threaded rod (304) fixed connection, outer lane and fixed case (301) fixed connection, inner circle and outer lane all with ball swing joint.

5. The sludge compressor as claimed in claim 1, wherein: the inner side of the compression box (1) is fixedly connected with a heating electric plate (4), the front side of the compression box (1) is movably connected with a sealing door (5), and the front side of the sealing door (5) is fixedly connected with a door handle.

6. The sludge compressor as claimed in claim 1, wherein: the bottom fixedly connected with box foot of compression case (1), and the quantity of box foot is four, the equal fixedly connected with abrasion pad in bottom of four box feet, the apopore has been seted up to the inboard of compression case (1).

7. The sludge compressor as claimed in claim 1, wherein: the inboard of fixed case (301) and compression case (1) all seted up the slip through-hole that equals with movable rod (307) diameter, movable rod (307) and slip through-hole sliding connection.

8. The sludge compressor as claimed in claim 1, wherein: evenly distributed's filtration pore is seted up to the inboard of filter (205), the top of filter (205) is the inclined plane, the quantity of stirring frame (204) is four, four stirring frame (204) all are located the top of filter (205).