CN217065208U

CN217065208U - Wonton forming equipment

Info

Publication number: CN217065208U
Application number: CN202220364080.9U
Authority: CN
Inventors: 黄松; 罗天鹏
Original assignee: Chengdu Soontrue Rainbow Machinery Equipment Co Ltd
Current assignee: Chengdu Soontrue Rainbow Machinery Equipment Co Ltd
Priority date: 2022-02-23
Filing date: 2022-02-23
Publication date: 2022-07-29
Anticipated expiration: 2032-02-23

Abstract

The utility model belongs to the food processing equipment field especially relates to a wonton former, including mount and the shaping subassembly and the lifting unit of installing on the mount, the shaping subassembly links to each other with lifting unit, and lifting unit drives the shaping subassembly and is elevating movement, and the shaping subassembly includes the shaping tongs that a pair of asymmetric molding at least set up, sets up the pre-compaction hyoplastron that can overturn on the mount, and the pre-compaction hyoplastron is to waiting after the fifty percent discount that the shaping wonton face skin carries out the fifty percent discount once more, realizes the pre-compaction shaping. Through two shaping tongs of asymmetric setting, realized successively folding to the dumpling soup both sides flour skin for the dumpling soup flour skin after folding is in the state of mutual pressfitting, more is close to the molding of manual system of making, and through pre-compaction hyoplastron structure, can be to every dumpling soup before the pressfitting, once by the fifty percent discount once again, make the molding of dumpling soup more be close to manual system of making like this, also can play the effect of supplementary shaping, make the dumpling soup molding after every shaping more unified.

Description

Wonton forming equipment

Technical Field

The application belongs to the field of food processing equipment, and particularly relates to wonton forming equipment.

Background

With the gradual popularization of automatic production in the field of food processing, foods such as wonton and the like have a plurality of automatic devices in industrial large-scale production, most of the existing automatic wonton production devices adopt a clamping jaw form to fold wrappers and stuffing and then stick the wrappers together, for example, the Chinese invention patent with the patent application number of CN201910314279.3, the publication number of 20201027 and the name of 'a wonton forming device' has the technical contents that: the invention relates to an wonton forming device which comprises a positioning frame plate, a forming supporting plate and forming claws, wherein the forming supporting plate is used for placing wonton wrappers and is arranged on the rear side of the positioning frame plate capable of moving up and down to be matched with the positioning frame plate to fix the wonton wrappers, the forming claws are arranged above the positioning frame plate and the forming supporting plate and can move up and down to be used for kneading the wonton wrappers fixed by the positioning frame plate and the forming supporting plate, and the positioning frame plate, the forming supporting plate and the forming claws are coaxially connected through a power mechanism in a transmission manner.

For another example, the Chinese invention patent with patent application number CN202110588380.5, published as 20210810, entitled "equipment and method for forming stuffed food suitable for Yuanbao wonton", has the technical contents as follows: the application belongs to the field of food processing equipment, and particularly relates to stuffed food forming equipment and a stuffed food forming method which can automatically process stuffed foods such as wonton and are suitable for Yuanbao wonton, wherein the stuffed food forming equipment comprises a rotary table, and a dough making station, a stuffing injecting station, a folding station and a clamping station which are sequentially distributed around the rotary table, a forming station is arranged beside the clamping station, the rotary table is provided with a plurality of pre-forming dies, and the pre-forming dies are driven by the rotary table to rotate; the shaping station is provided with forming device, forming device will fold the dough cover both ends of folding simultaneously to the middle part rotatory, and the dough cover both ends after the rotation are laminated each other and are accomplished farci food's final shaping together.

The part that carries out the shaping to the wonton that involves in the above-mentioned patent, when shaping to the wrapper that has the filling material, all be with the direct wrapper folding back simultaneously in wrapper both ends directly to pressing together, this kind of mode is actually different with the wonton of manual system, so direct to pressing realize that the final wonton that comes out of laminating of wrapper is also inequality with the wonton of manual system from the molding.

Disclosure of Invention

In order to solve the technical problem, the wonton forming equipment capable of producing wonton with a shape closer to that of manually made wonton is provided.

In order to achieve the technical effects, the technical scheme of the application is as follows:

the utility model provides a wonton former, includes the mount and installs forming assembly and the lifting unit on the mount, forming assembly links to each other with lifting unit, and lifting unit drives forming assembly and is the elevating movement, forming assembly includes the shaping tongs that at least a pair of asymmetric molding set up, set up the pre-compaction hyoplastron that can overturn on the mount, the pre-compaction hyoplastron is to annotating the filling back through the fifty percent discount treat that shaping wonton wrappers overturn the fifty percent discount, realize the pre-compaction shaping.

Further, the pair of asymmetric forming grippers comprises a forming left gripper and a forming right gripper, and the forming left gripper and the forming right gripper rotate in the forming process.

Furthermore, the length of the forming left hand grip is greater than that of the forming right hand grip; or the length of the forming right hand grip is greater than that of the forming left hand grip.

Furthermore, the contact length of the forming left hand grip and the dough cover is longer than that of the forming right hand grip and the dough cover; or the contact length of the forming right hand grip and the dough cover is greater than that of the forming left hand grip and the dough cover.

Furthermore, the forming left gripper is connected with a first gear shaft, a gear on the first gear shaft is meshed with a first circular rack, and the first circular rack is connected with a first servo motor; the forming right gripper is connected with a second gear shaft, a gear on the second gear shaft is meshed with a second circular rack, and the second circular rack is connected with a second servo motor.

Furthermore, a movable blocking and stopping claw is further arranged on the fixing frame, the blocking and stopping claw provides supporting force for the wonton in the forming process, and the blocking and stopping claw is connected with a third servo motor.

Furthermore, the prepressing tongue plate is connected with a fourth servo motor, and the prepressing tongue plate is upwards overturned from the bottom of the wonton to be formed and then extends out.

Furthermore, the lifting assembly comprises a fifth synchronous servo motor and a sixth synchronous servo motor, each synchronous servo motor controls the ball screw to move along the axial direction through the coupler, the ball screw is connected with the mounting plate, and the forming assembly is connected with the ball screw through the mounting plate.

Furthermore, the first servo motor, the second servo motor, the third servo motor, the fourth servo motor, the fifth servo motor and the sixth servo motor are all connected with the bus.

The working principle of the device comprises the following steps:

step one, a fifth servo motor and a sixth servo motor which are connected with a bus drive a forming right hand grip and a forming left hand grip to be positioned at initial positions, a first servo motor and a second servo motor which are connected with the bus drive the forming right hand grip and the forming left hand grip to be positioned in an open state, a fourth servo motor which is connected with the bus drives a pre-pressing tongue plate to be positioned in a retraction state, and a third servo motor which is connected with the bus drives a stopping claw to be positioned in an extension state to support the raviolis to be formed which is folded once;

step two, descending the forming right hand grip and the forming left hand grip and propping against the wonton to be formed, wherein the forming right hand grip and the forming left hand grip are in an open state, the prepressing tongue plate is in a retraction state, the stopping claw is retracted, and the wonton to be formed is fixed by the forming right hand grip and the forming left hand grip;

step three, the pre-pressing tongue plate extends out, the extending position of the pre-pressing tongue plate is positioned between the forming right hand grab and the forming left hand grab, and the pre-pressing tongue plate turns the wrappers of the wonton to be formed from bottom to top and folds the wrappers again;

step four, after the folding is finished, the prepressing tongue plate is turned downwards and retracted;

step five, the forming right hand grip and the forming left hand grip sequentially rotate towards the middle, the wrappers at two ends of the wonton to be formed are driven towards the middle part, the wrappers at two ends are finally pressed in the middle part of the wonton, and the forming is finished;

and sixthly, lifting the positions of the forming right hand grab and the forming left hand grab, leaving the formed wontons, and dropping the formed wontons downwards to the next station.

Furthermore, the fifth servo motor and the sixth servo motor respectively drive the ball screw connected with the fifth servo motor and the sixth servo motor to rotate, the ball screw drives the forming right hand grip and the forming left hand grip to move downwards and upwards through the mounting plate, and the fifth servo motor and the sixth servo motor move synchronously.

Further, the first servo motor drives the first circular rack to rotate, the first circular rack drives the first gear shaft to rotate through the meshed gears, and the first gear shaft drives the forming left gripper to rotate; the second servo motor drives the second circular rack to rotate, the second circular rack drives the second gear shaft to rotate through the meshed gears, and the second gear shaft drives the forming right gripper to rotate.

And furthermore, the fourth servo motor drives the pre-pressing tongue plate to turn upwards or obliquely upwards to extend, and the pre-pressing tongue plate drives the wrappers of the wonton to be formed to turn and fold again.

The application has the advantages that:

1. this application is through two shaping tongs of asymmetric setting, has realized the pressfitting to wonton both sides flour skin, makes the wonton flour skin after the pressfitting more approach the molding of manual system of making, and through pre-compaction hyoplastron structure, can be to every wonton before the pressfitting, once by the fifty percent discount once again, makes the molding of wonton more approach manual system of making like this, also can play supplementary fashioned effect, makes the wonton molding after every shaping more unified.

2. The left molding gripper and the right molding gripper are respectively provided with two groups of independent power sources for providing power, so that the actions of the left molding gripper and the right molding gripper cannot be interfered by each other, and the actions can be executed through the preset movement track.

3. The lifting assembly is provided with two servo motors, and a plurality of groups of forming claws can be arranged, so that when the number of the forming claws is large, the two servo motors are beneficial to better driving of overall ascending and descending actions on two ends of the forming assembly part, and the synchronism of actions on two ends of the forming assembly can be further kept.

4. Each servo motor of this application all controls through the bus, can require to open the stop time of each servo motor according to actual needs to adjust, is applicable to and carries out real-time adjustment to equipment parameter to multiple different operating modes.

Drawings

Fig. 1 is a schematic structural diagram of wonton forming equipment.

Fig. 2 is a schematic structural view of the lifting part.

Fig. 3 is a schematic structural view of a molding part.

Fig. 4 is a schematic structural view of a pre-pressing tongue plate and a stopping claw.

Fig. 5 is a structural view of the open state of the forming gripper.

Fig. 6 is a structural schematic diagram of a blocking claw state.

Fig. 7 is a schematic structural view of the tongue pre-pressing state.

Fig. 8 is an exploded view of the forming process of the wonton forming equipment.

In the drawings:

100-a fixed frame, 200-a forming assembly, 300-a lifting assembly, 201-a forming gripper, 202-a tongue pre-pressing plate, 203-a forming left gripper, 204-a forming right gripper, 206-a first gear shaft, 207-a first circular rack, 208-a first servo motor, 209-a second gear shaft, 210-a second circular rack, 211-a second servo motor, 212-a stopping claw, 213-a third servo motor, 214-a fourth servo motor, 301-a fifth servo motor, 302-a sixth servo motor, 303-a coupler, 304-a ball screw and 305-a mounting plate.

Detailed Description

In order to make the objects, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are some embodiments of the present application, but not all embodiments. The components of the embodiments of the present application, generally described and illustrated in the figures herein, can be arranged and designed in a wide variety of different configurations.

Thus, the following detailed description of the embodiments of the present application, presented in the accompanying drawings, is not intended to limit the scope of the claimed application, but is merely representative of selected embodiments of the application. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.

It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.

In the description of the present application, it should be noted that the terms "upper", "vertical", "inner", "outer", and the like indicate orientations or positional relationships based on orientations or positional relationships shown in the drawings, or orientations or positional relationships that are usually placed when products of the application are used, or orientations or positional relationships that are usually understood by a person skilled in the art, which are only used for convenience of description and simplification of the description, and do not indicate or imply that the devices or elements referred to must have specific orientations, be constructed and operated in specific orientations, and therefore, should not be construed as limiting the application. Furthermore, the terms "first," "second," and the like are used merely to distinguish one description from another, and are not to be construed as indicating or implying relative importance.

In the description of the present application, it is further noted that, unless expressly stated or limited otherwise, the terms "disposed," "mounted," and "connected" are to be construed broadly, e.g., as meaning fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present application can be understood in a specific case by those of ordinary skill in the art.

Example 1

The utility model provides a wonton former includes mount 100 and installs forming assembly 200 and the lifting unit 300 on mount 100, forming assembly 200 links to each other with lifting unit 300, and lifting unit 300 drives forming assembly 200 and is the elevating movement, forming assembly 200 includes the shaping tongs 201 that at least a pair of asymmetric molding set up, set up the pre-compaction hyoplastron 202 that can overturn on the mount 100, the pre-compaction hyoplastron 202 is to annotating the fifty percent discount of waiting to shape wonton wrappers of filling back process fifty percent discount and is overturn the fifty percent discount, realizes the pre-compaction shaping. The turning and folding specifically means that the pre-pressing tongue plate 202 rotates to drive one end of the dough cover, which is in contact with the pre-pressing tongue plate 202, to turn towards the opposite side, and the folding effect is achieved after the dough cover is turned.

In the process of processing the wonton, firstly, filling is injected onto the wrappers, then the wrappers are folded for the first time by the performing device, the wonton wrappers to be formed after the first folding are placed in the wonton forming equipment for processing, and at the moment, the prepressing tongue plate 202 folds the wonton wrappers to be formed in the same direction as the first folding and folds the wrappers again. For example, the first time is to fold the dough sheet in half in the width direction of the dough sheet, and the second time is to fold the dough sheet in half in the width direction of the dough sheet.

The purpose that the left and right formed grippers are asymmetrical is to realize the imitation handmade inclusion of products and make imitation handmade wontons through mechanical parts and automatic control, and the part of the hands which is contacted with the wrappers and plays a role is asymmetrical in the process of inclusion forming of the wontons. The pre-pressing tongue plate 202 can perform pre-forming auxiliary action on the product in advance, so that the consistency of the product is improved.

Example 2

The purpose that the left and right formed grippers are asymmetrical is to realize the imitation handmade inclusion of products and make imitation handmade wontons through mechanical parts and automatic control, and the part of the hands which is contacted with the wrappers and plays a role is asymmetrical in the process of inclusion forming of the wontons. The pre-pressing tongue plate 202 can perform pre-forming auxiliary action on the product in advance, so that the consistency of the product is increased.

The pair of asymmetric forming grips 201 comprises a forming left grip 203 and a forming right grip 204, and the forming left grip 203 and the forming right grip 204 rotate in the forming process.

The length of the forming left hand grip 203 is greater than the length of the forming right hand grip 204; or the length of the contoured right grip 204 is greater than the length of the contoured left grip 203.

The contact length of the forming left hand grip 203 and the dough cover is longer than that of the forming right hand grip 204 and the dough cover; or the contact length of the forming right hand grip 204 and the dough cover is longer than that of the forming left hand grip 203 and the dough cover.

The contact length of the two hand grips and the dough cover is different, and a design of one long hand and one short hand is provided.

The forming left gripper 203 is connected with a first gear shaft 206, a gear on the first gear shaft 206 is meshed with a first circular rack 207, and the first circular rack 207 is connected with a first servo motor 208; the right molding gripper 204 is connected with a second gear shaft 209, a gear on the second gear shaft 209 is meshed with a second circular rack 210, and the second circular rack 210 is connected with a second servo motor 211. The gear shaft and the circular rack are controlled by two groups of independent servo motors to realize the action of cross cohesion forming of a pair of grippers, and the servo motors control the first gear shaft 206 and the second gear shaft 209 to be in place first and then through the transition transmission of the circular rack so as to provide main power for cross cohesion. The two gear shafts drive the locked forming left gripper 203 and the forming right gripper 204 to realize the imitation handmade cross cohesion forming wonton.

The fixed frame 100 is further provided with a movable stopping claw 212, the stopping claw 212 provides a supporting force for the formed wonton, and the stopping claw 212 is connected with a third servo motor 213. The third servo motor 213 realizes the extension and retraction of the stopping claw 212, and when the stopping claw 212 extends out, the bottom supporting force is provided for the wonton in the forming process; when the stopping claw 212 retracts, the formed wonton falls downwards.

The prepressing tongue plate 202 is connected with a fourth servo motor 214, and the prepressing tongue plate 202 extends out after being turned upwards from the bottom of the wonton to be formed. The fourth servo motor 214 drives stretching out and retracting of pre-pressing tongue plate 202, and pre-pressing tongue plate 202 upwards stretches out, and the wrapper of waiting to form wonton is supreme the fifty percent discount down, and because the both ends of taking the forming wonton are supported fixedly by forming right tongs 204 and forming left tongs 203 this moment, so this fifty percent discount can only let the whole shape of taking the forming wonton tend to fifty percent discount once more, and not laminate the fifty percent discount completely with the wrapper.

The lifting assembly 300 comprises two synchronous fifth servo motors 301 and a synchronous sixth servo motor 302, each synchronous servo motor controls the ball screw 304 to move along the axial direction through a coupler 303, the ball screw 304 is connected with a mounting plate 305, and the forming assembly 200 is connected with the ball screw 304 through the mounting plate 305. The synchronous servo motor drives the ball screw 304 to rotate, and the ball screw 304 drags the forming assembly 200 to move up and down; meanwhile, the dough cover is suitable for products with different thicknesses by setting parameters.

First servo motor 208, second servo motor 211, third servo motor 213, fourth servo motor 214, fifth servo motor 301, and sixth servo motor 302 are all connected to the bus. Through the bus, the start and stop times of the individual servomotors can be controlled.

The working principle of the device comprises the following steps:

step one, a fifth servo motor 301 and a sixth servo motor 302 which are connected with a bus drive a forming right gripper 204 and a forming left gripper 203 to be positioned at initial positions, a first servo motor 208 and a second servo motor 211 which are connected with the bus drive the forming right gripper 204 and the forming left gripper 203 to be positioned in an open state, a fourth servo motor 214 which is connected with the bus drives a pre-pressing tongue plate 202 to be positioned in a retraction state, and a third servo motor 213 which is connected with the bus drives a blocking and stopping claw 212 to be positioned in an extension state to support raviolis to be formed which is folded once; the wonton to be molded refers to the state that the filling is injected into the wrapper, and the wrapper is folded in half in advance once.

Step two, the forming right gripper 204 and the forming left gripper 203 descend and abut against wontons to be formed, the forming right gripper 204 and the forming left gripper 203 are in an open state, the pre-pressing tongue plate 202 is in a retraction state, the stopping claw 212 retracts, and the wontons to be formed are fixed by the forming right gripper 204 and the forming left gripper 203;

step three, the pre-pressing tongue plate 202 extends out, the extending position of the pre-pressing tongue plate is positioned between the forming right hand grab 204 and the forming left hand grab 203, and the pre-pressing tongue plate 202 folds the wrappers of the wonton to be formed again from bottom to top;

step four, after the folding is finished, the pre-pressed tongue plate 202 retracts;

step five, the forming right gripper 204 and the forming left gripper 203 sequentially rotate towards the middle, the forming right gripper and the forming left gripper 203 are in a cross-clasping state finally, the wrappers at two ends of the wonton to be formed are driven towards the middle, the wrappers at two ends are pressed at the middle position of the wonton finally, and the forming is finished;

and sixthly, lifting the positions of the forming right gripper 204 and the forming left gripper 203, leaving the formed wontons, and dropping the formed wontons to the next station.

The fifth servo motor 301 and the sixth servo motor 302 respectively drive the ball screw 304 connected with the fifth servo motor to rotate, the ball screw 304 drives the forming right gripper 204 and the forming left gripper 203 to move down and up through the mounting plate 305, and the fifth servo motor 301 and the sixth servo motor 302 move synchronously.

The first servo motor 208 drives the first circular rack 207 to rotate, the first circular rack 207 drives the first gear shaft 206 to rotate through the meshed gears, and the first gear shaft 206 drives the forming left gripper 203 to rotate; the second servo motor 211 drives the second circular rack 210 to rotate, the second circular rack 210 drives the second gear shaft 209 to rotate through the meshed gears, and the second gear shaft 209 drives the forming right gripper 204 to rotate.

The fourth servo motor 214 drives the pre-pressing tongue plate 202 to extend upwards or obliquely upwards, and the pre-pressing tongue plate 202 drives the wrappers of the wonton to be formed to be folded again.

Claims

1. The utility model provides a wonton former which characterized in that: including mount (100) and installing forming assembly (200) and lifting unit (300) on mount (100), forming assembly (200) links to each other with lifting unit (300), and lifting unit (300) drive forming assembly (200) and do elevating movement, forming assembly (200) are including the shaping tongs (201) that at least a pair of asymmetric molding set up, set up pre-compaction hyoplastron (202) that can overturn on mount (100), pre-compaction hyoplastron (202) are to the fifty percent discount of waiting to shape wonton dough skin of annotating behind the filling through the fifty percent discount and overturn the fifty percent discount, realize the pre-compaction shaping.

2. The ravioli forming apparatus of claim 1 wherein: the pair of asymmetric molding grippers (201) comprises a molding left gripper (203) and a molding right gripper (204), and the molding left gripper (203) and the molding right gripper (204) rotate in the molding process.

3. The ravioli forming apparatus of claim 2 wherein: the length of the forming left gripper (203) is greater than that of the forming right gripper (204); or the length of the forming right hand grip (204) is greater than that of the forming left hand grip (203).

4. The ravioli forming apparatus of claim 2 wherein: the contact length of the forming left hand grip (203) and the dough cover is longer than that of the forming right hand grip (204) and the dough cover; or the contact length of the molding right hand grip (204) and the dough cover is longer than that of the molding left hand grip (203).

5. The ravioli forming apparatus of claim 2 wherein: the forming left gripper (203) is connected with a first gear shaft (206), a gear on the first gear shaft (206) is meshed with a first circular rack (207), and the first circular rack (207) is connected with a first servo motor (208); the forming right gripper (204) is connected with a second gear shaft (209), a gear on the second gear shaft (209) is meshed with a second circular rack (210), and the second circular rack (210) is connected with a second servo motor (211).

6. The ravioli forming apparatus of claim 1 wherein: the fixed frame (100) is also provided with a movable blocking and stopping claw (212), the blocking and stopping claw (212) provides supporting force for the formed wonton, and the blocking and stopping claw (212) is connected with a third servo motor (213).

7. The ravioli forming apparatus of claim 1 wherein: the prepressing tongue plate (202) is connected with a fourth servo motor (214), and the prepressing tongue plate (202) extends out after being turned upwards from the bottom of the wonton to be formed.

8. The ravioli forming apparatus of claim 1 wherein: lifting unit (300) include two synchronous fifth servo motor (301) and sixth servo motor (302), and every synchronous servo motor is through shaft coupling (303) control ball screw (304) along the axial direction motion, and ball screw (304) are connected with mounting panel (305), forming assembly (200) link to each other with ball screw (304) through mounting panel (305).

9. The ravioli forming apparatus of any of claims 1-8 wherein: the first servo motor (208), the second servo motor (211), the third servo motor (213), the fourth servo motor (214), the fifth servo motor (301) and the sixth servo motor (302) are all connected with the bus.