CN217052945U - Forming equipment is pour in succession to sewer - Google Patents
Forming equipment is pour in succession to sewer Download PDFInfo
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- CN217052945U CN217052945U CN202220869351.6U CN202220869351U CN217052945U CN 217052945 U CN217052945 U CN 217052945U CN 202220869351 U CN202220869351 U CN 202220869351U CN 217052945 U CN217052945 U CN 217052945U
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Abstract
The utility model provides a sewage ditch pours former in succession, including chassis, mould board, hopper and control, the chassis upside is connected with the lift component, and the hopper rotates with lift component and chassis respectively to be connected, and chassis one side is connected with tow bar and mould board respectively, and the chassis downside is connected with folding mechanism, installs the walking wheel on the folding mechanism. When in use, the utility model respectively abuts against the clean water ditch and the clean water ditch prefabricated cover plate and hooks the inner wall of the cable ditch through the connecting mould plate and the tow bar, and the equipment is enabled to move forward along the ditch side and ditch bottom alignment line under the cooperation of the telescopic tow bar and the fixed bar, so that the distance from the equipment to the wall surface of the clean water ditch is always limited within a certain range, and the accurate position of a template for pouring the sewage ditch is ensured without generating displacement deviation; through pouring the concrete into the hopper, pour the hopper through the slope of lift component with the concrete again, realize the sewer and pour in succession, adjustable angle hopper can control concrete speed of unloading to the construction.
Description
Technical Field
The utility model belongs to the technical field of the construction, concretely relates to shaping equipment is pour in succession to sewage ditch.
Background
The construction of the sewage ditch of the highway tunnel traditionally adopts a prefabrication field to perform centralized prefabrication and perform field assembly, the prefabrication, transportation and installation are high in cost of manpower, machinery and the like, the sewage ditch is easy to damage in the transportation and installation process, the process is complicated, the one-time prefabrication length is short, the construction progress is slow, the integrity of the side ditch is poor, a special prefabrication field is needed, the consumption of template materials is large, particularly in an extra-long tunnel, and the traditional construction process is extremely uneconomical.
The existing sewage ditch is changed into a cast-in-place concrete structure, the continuity of the ditch bottom is good, the sewage discharge effect is good, but the sectional size and the longitudinal slope of the ditch bottom are not in accordance with the design requirements easily caused by manual plastering due to the fact that the special-shaped sewage ditch is connected with an asphalt pavement in construction, and the linear shape of a curve section is poor, and the sewage discharge is difficult.
Therefore, the continuous pouring forming device for the sewage ditch is provided to solve the problems.
Disclosure of Invention
The utility model aims at providing a sewage ditch pours former in succession, this equipment size is little, and applicable sewage ditch pours the operation in succession in restricted space, has advantages such as with low costs, easy operation, labour saving and time saving, work efficiency height, has realized the function of once only rolling the sewage ditch and forming.
The utility model discloses a following technical scheme realizes above-mentioned purpose:
a continuous pouring forming device for a sewage ditch comprises a chassis, a mould plate, a hopper and a control piece, wherein the upper side of the chassis is connected with a lifting component, the hopper is respectively and rotatably connected with the lifting component and the chassis, one side of the chassis is respectively connected with a drag rod and the mould plate, the lower side of the chassis is connected with a folding mechanism, and travelling wheels are installed on the folding mechanism;
the die plate is respectively provided with a feeding hole and a fixed rod which is fixedly connected with the feeding hole, a reinforcing rib is connected between the fixed rod and the die plate, and the fixed rod comprises an extension rod and a first connecting block;
the tow rod is respectively fixedly connected with a second connecting block and two idler wheels; the two rollers respectively hook the inner wall of the cable trench and contact with the top surface of the side of the cable trench.
Folding mechanism includes support and electric putter two, support one end fixedly connected with connecting block three, the other end rotate and are connected with the walking wheel, still rotate on the support and be connected with the pivot.
The upper surface of the chassis is fixedly connected with a hopper connecting block, a supporting rod and a lifting component connecting lug I respectively, one side of the chassis is fixedly connected with a towing rod connecting lug and a mould connecting lug respectively, the towing rod connecting lug is rotatably connected with a connecting block II, the mould connecting lug is fixedly connected with the connecting block I, the lower side of the chassis is fixedly connected with a folding mechanism connecting lug, and the folding mechanism connecting lug is rotatably connected with a folding mechanism;
the chassis downside still is fixedly connected with reinforcing plate and control respectively and holds the case.
And a discharge port is formed in one side of the hopper, a feeding pipe is fixedly connected to the discharge port, the other end of the feeding pipe is fixedly connected with the feed port, a chassis connecting lug and a lifting member connecting lug II are fixedly connected to the lower surface of the hopper respectively, the chassis connecting lug is rotatably connected with the hopper connecting block, and the lifting member connecting lug II is rotatably connected with the lifting member.
And the lifting component is a first electric push rod, a base connector of the first electric push rod is rotationally connected with a first lifting component connecting lug, and a push rod connector of the first electric push rod is rotationally connected with a second lifting component connecting lug.
Moreover, the folding mechanism connecting lug comprises a bracket connecting lug and a push rod connecting lug; the bracket connecting lugs and the push rod connecting lugs are distributed on the lower surface of the chassis in a matrix form;
the third connecting block is rotatably connected with the support connecting lug, the base connector of the second electric push rod is rotatably connected with the push rod connecting lug, and the connector of the push rod of the second electric push rod is rotatably connected with the shaft pin.
And the travelling wheels are full-clockwise motor wheels or supporting wheels which are rotatably connected to one end of the support.
And the lower surface of the front end of the chassis is fixedly connected with a traction frame.
Moreover, the control member comprises a power supply and a control terminal; the travelling wheels, the lifting component, the folding mechanism and the control end are all electrically connected with a power supply;
the control end can be a control rocker or a switch button.
Moreover, the power supply is a battery pack, and the battery pack is fixedly placed in the control part accommodating box.
The utility model has the advantages that:
1. when the device is used, the device is placed on a poured concrete inverted arch filling surface, the die plate and the towing rod are connected with the clear water ditch and the clear water ditch prefabricated cover plate respectively and abut against and hook the inner wall of the cable ditch, the device is enabled to move forward along a ditch side and ditch bottom alignment line under the cooperation of the telescopic towing rod and the fixed rod, the distance from the device to the wall surface of the clear water ditch is always limited within a certain range, and the position of a template for pouring the sewage ditch is ensured to be accurate without generating displacement deviation; through pouring the concrete into to the hopper, pour the hopper through the slope of lifting means with the concrete again, realize the sewer and pour in succession, but the concrete speed of unloading can be controlled to the angle regulation hopper to the construction.
2. The utility model discloses in, not only realized the simple and convenient quickly regulated of chassis height through folding mechanism and adapted to different construction sites, but also had the shock attenuation cushioning effect, guaranteed that equipment accomplishes in succession and pours in rugged environment, and avoid the condition of pouring of longitudinal gradient at the bottom of section size and the ditch.
Drawings
Fig. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic left-side view of the three-dimensional structure of the present invention;
FIG. 3 is a schematic diagram of a right-side perspective structure of the present invention;
fig. 4 is a schematic view of the installation of the middle chassis, the folding mechanism and the walking wheels of the utility model;
fig. 5 is a bottom view of the middle chassis of the present invention;
FIG. 6 is a schematic view of example 1;
FIG. 7 is a schematic view of example 2;
fig. 8 is a schematic structural view of a middle mold plate according to the present invention;
FIG. 9 is a schematic view of the structure of the middle towing bar of the present invention;
fig. 10 is a schematic view of the mounting of the middle support and the traveling wheels of the present invention;
FIG. 11 is a schematic view of the present invention in site operation;
FIG. 12 is a schematic cross-sectional view of a tunnel;
fig. 13 is a schematic cross-sectional view of the present invention and a tunnel;
in the figure: 1. a chassis; 11. a hopper connecting block; 12. a support bar; 13. the lifting component is connected with the first lug; 14. the towing rod is connected with the lug; 15. a mold engaging lug; 16. the folding mechanism is connected with the lug; 161. a bracket connecting lug; 162. the push rod is connected with the lug; 17. a reinforcing plate; 18. a control member accommodating box; 2. a mold plate; 21. a feed inlet; 22. fixing the rod; 221. a stretch rod; 222. a first connecting block; 23. reinforcing ribs; 3. a hopper; 31. a discharge port; 32. a chassis connecting lug; 33. the lifting component is connected with the second lug; 4. a towing rod; 41. connecting a block II; 42. a roller; 5. a first electric push rod; 6. a support; 61. connecting a block III; 62. a shaft pin; 7. a second electric push rod; 8. a traveling wheel; 81. a full-forward motor wheel; 82. a support wheel; 9. a traction frame; 10. a battery pack.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Example 1
As shown in fig. 1, fig. 2, fig. 4, fig. 5, fig. 6, fig. 8, fig. 9, fig. 10, fig. 11, fig. 12 and fig. 13, a continuous casting and forming device for a sewer, comprises a chassis 1, a mold plate 2, a hopper 3 and a control member, wherein the upper side of the chassis 1 is connected with a lifting member, the hopper 3 is respectively connected with the lifting member and the chassis 1 in a rotating manner, one side of the chassis 1 is respectively connected with a towing rod 4 and the mold plate 2, the lower side of the chassis 1 is connected with a folding mechanism, and the folding mechanism is provided with a traveling wheel 8;
the die plate 2 is respectively provided with a feeding hole 21 and a fixed rod 22 fixedly connected with the feeding hole, a reinforcing rib 23 is connected between the fixed rod 22 and the die plate 2, and the fixed rod 22 comprises an extension rod 221 and a first connecting block 222;
the tow rod 4 is fixedly connected with a second connecting block 41 and two idler wheels 42 respectively; the two rollers 42 respectively hook the inner wall of the cable trench and contact with the top surface of the side of the cable trench.
Folding mechanism includes support 6 and electric putter two 7, and support 6 one end fixedly connected with connecting block three 61, the other end rotate and are connected with walking wheel 8, still rotate on the support 6 and are connected with pivot 62.
Preferably, the upper surface of the chassis 1 is respectively and fixedly connected with a hopper connecting block 11, a supporting rod 12 and a lifting member connecting lug 13, one side of the chassis 1 is respectively and fixedly connected with a towing bar connecting lug 14 and a mould connecting lug 15, the towing bar connecting lug 14 is rotatably connected with a second connecting block 41, the mould connecting lug 15 is fixedly connected with a first connecting block 222, the lower side of the chassis 1 is fixedly connected with a folding mechanism connecting lug 16, and the folding mechanism connecting lug 16 is rotatably connected with a folding mechanism;
a reinforcing plate 17 and a control member accommodating box 18 are fixedly connected to the lower side of the chassis 1, respectively.
Preferably, a discharge port 31 is formed in one side of the hopper 3, a feeding pipe is fixedly connected to the discharge port 31, the other end of the feeding pipe is fixedly connected to the feed port 21, a chassis connecting lug 32 and a second lifting member connecting lug 33 are fixedly connected to the lower surface of the hopper 3 respectively, the chassis connecting lug 32 is rotatably connected to the hopper connecting block 11, and the second lifting member connecting lug 33 is rotatably connected to the lifting member.
Preferably, the lifting component is a first electric push rod 5, the base connector of the first electric push rod 5 is rotatably connected with the first lifting component connecting lug 13, and the push rod connector of the first electric push rod 5 is rotatably connected with the second lifting component connecting lug 33.
Preferably, the folding mechanism engaging lug 16 includes a bracket engaging lug 161 and a push rod engaging lug 162; the bracket connecting lugs 161 and the push rod connecting lugs 162 are distributed on the lower surface of the chassis 1 in a matrix form;
the third connecting block 61 is rotatably connected with the bracket connecting lug 161, the base connecting head of the second electric push rod 7 is rotatably connected with the push rod connecting lug 162, and the connecting head of the push rod of the second electric push rod 7 is rotatably connected with the shaft pin 62.
Preferably, the walking wheel 8 is a full-cis motor wheel 81, and the full-cis motor wheel 81 is rotatably connected to one end of the bracket 6; the selection of the all-forward motor wheel 81 can reduce the cost and the total weight of the equipment, and the running speed and idle running can be controlled through the control end.
Preferably, the control member comprises a power source and a control terminal; the full-clockwise motor wheel 81, the lifting member, the folding mechanism and the control end are all electrically connected with a power supply;
the control end can be a control rocker or a switch button.
Preferably, the power supply is a battery pack 10, and the battery pack 10 is fixedly arranged in the control part accommodating box 18; the power source may also be connected directly to a municipal power source, but may be powered by the battery pack 10 for reasons at the tunnel construction site and charged after each use.
The application method of the embodiment comprises the following steps: after the equipment is moved to an operation site, a towing rod 4 and a mould plate 2 are arranged on one side of a chassis, a blanking pipe is arranged and connected with a hopper 3 and the mould plate 2, then a control end is operated to lift a folding mechanism, the height of the chassis 1 is adjusted through the lifting of the folding mechanism, and the adjustment distance is adjusted by taking the process distance between the transverse inner surface of the mould plate 2 and the upper surface of the waterproof mortar as a reference; then, the vertical inner surface of the mold plate 2 is respectively attached to the prefabricated cover plate of the clear water ditch and the outer surface of the clear water ditch side through the telescopic fixing rod 22, then the two rollers 42 are respectively hooked on the inner wall of the cable ditch and are contacted with the top surface of the cable ditch side through the telescopic towing rod 4, then concrete is supplied into the hopper 3, and after pouring is started at an original position, the four fully-smooth motor wheels 81 synchronously move forwards along the clear water ditch and the bottom of the cable ditch side through the control end;
in the pouring process, the hopper 3 can be inclined towards one pouring side by controlling the lifting component, so that the concrete in the hopper 3 flows to the discharge port 31, and the larger the inclination of the hopper 3 is in the range, the higher the blanking speed is.
Example 2
As shown in fig. 1, 3, 7, 8, 9, 10, 11, 12 and 13, a continuous casting and forming device for a sewage ditch comprises a chassis 1, a mold plate 2, a hopper 3 and a control member, wherein the upper side of the chassis 1 is connected with a lifting member, the hopper 3 is respectively connected with the lifting member and the chassis 1 in a rotating manner, one side of the chassis 1 is respectively connected with a towing rod 4 and the mold plate 2, the lower side of the chassis 1 is connected with a folding mechanism, and the folding mechanism is provided with a traveling wheel 8;
the die plate 2 is respectively provided with a feeding hole 21 and a fixed rod 22 which is fixedly connected with the feeding hole, a reinforcing rib 23 is connected between the fixed rod 22 and the die plate 2, and the fixed rod 22 comprises an extension rod 221 and a first connecting block 222;
the tow rod 4 is fixedly connected with a second connecting block 41 and is provided with two rollers 42; the two rollers 42 respectively hook the inner wall of the cable trench and contact with the top surface of the side of the cable trench.
Folding mechanism includes support 6 and electric putter two 7, and 6 one end fixedly connected with connecting block three 61, the other end of support rotate and are connected with walking wheel 8, still rotate on the support 6 and be connected with pivot 62.
Preferably, the upper surface of the chassis 1 is fixedly connected with a hopper connecting block 11, a supporting rod 12 and a lifting member connecting lug 13 respectively, one side of the chassis 1 is fixedly connected with a towing bar connecting lug 14 and a mould connecting lug 15 respectively, the towing bar connecting lug 14 is rotatably connected with a second connecting block 41, the mould connecting lug 15 is fixedly connected with a first connecting block 222, the lower side of the chassis 1 is fixedly connected with a folding mechanism connecting lug 16, and the folding mechanism connecting lug 16 is rotatably connected with a folding mechanism;
a reinforcing plate 17 and a control member accommodating box 18 are fixedly connected to the lower side of the chassis 1, respectively.
Preferably, a discharge port 31 is formed in one side of the hopper 3, a feeding pipe is fixedly connected to the discharge port 31, the other end of the feeding pipe is fixedly connected to the feed port 21, a chassis connecting lug 32 and a second lifting member connecting lug 33 are fixedly connected to the lower surface of the hopper 3 respectively, the chassis connecting lug 32 is rotatably connected to the hopper connecting block 11, and the second lifting member connecting lug 33 is rotatably connected to the lifting member.
Preferably, the lifting component is a first electric push rod 5, the base connector of the first electric push rod 5 is rotatably connected with the first lifting component connecting lug 13, and the push rod connector of the first electric push rod 5 is rotatably connected with the second lifting component connecting lug 33.
Preferably, the folding mechanism engaging lug 16 includes a bracket engaging lug 161 and a push rod engaging lug 162; the bracket connecting lugs 161 and the push rod connecting lugs 162 are distributed on the lower surface of the chassis 1 in a matrix form;
the third connecting block 61 is rotatably connected with the bracket connecting lug 161, the base connector of the second electric push rod 7 is rotatably connected with the push rod connecting lug 162, and the connector of the push rod of the second electric push rod 7 is rotatably connected with the shaft pin 62.
Preferably, the road wheels 8 support wheels 82, and the support wheels 82 are rotatably connected to one end of the bracket 6.
Preferably, a traction frame 9 is fixedly connected to the lower surface of the front end of the chassis 1.
Preferably, the control member comprises a power source and a control end; the lifting member, the folding mechanism and the control end are all electrically connected with a power supply;
the control end can be a control rocker or a switch button.
Preferably, the power source is a battery pack 10, and the battery pack 10 is fixedly disposed in the control accommodating box 18.
The application method of the embodiment comprises the following steps: after the equipment is moved to an operation site, a towing rod 4 and a mould plate 2 are installed on one side of a chassis 1, a blanking pipe is installed and connected with a hopper 3 and the mould plate 2, then a control end is operated to lift a folding mechanism, the height of the chassis 1 is adjusted through the lifting of the folding mechanism, and the adjustment distance is adjusted by taking the process distance between the transverse inner surface of the mould plate 2 and the upper surface of the waterproof mortar as a reference; then, the vertical inner surface of the mould plate 2 is respectively attached to the clear water ditch prefabricated cover plate and the clear water ditch side outer surface through the telescopic fixing rod 22, then the two rollers 42 are respectively hooked on the inner wall of the cable ditch and are contacted with the top surface of the cable ditch side through the telescopic towing rod 4, then the traction frame 9 is connected with on-site traction equipment and then concrete is supplied into the hopper 3, and after pouring is started at an original position, the utility model can be forwards dragged along the clear water ditch and the bottom of the cable ditch side through the on-site traction equipment (a tractor, a loading vehicle and a vehicle for supplying concrete);
in the pouring process, the hopper 3 can be inclined towards one pouring side by controlling the lifting component, so that the concrete in the hopper 3 flows to the discharge port 31, and the larger the inclination of the hopper 3 is in the range, the higher the blanking speed is.
As is well known to those skilled in the art, the working principle and the wiring method of the all-along motor wheel 81, the electric push rod and the control end are conventional means or common knowledge, and are not described herein again, and those skilled in the art can perform any selection according to their needs or convenience.
Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and alterations can be made herein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (9)
1. The utility model provides a sewage ditch pours former in succession, includes chassis (1), mould board (2), hopper (3) and control, chassis (1) upside is connected with the lift component, hopper (3) rotate with lift component and chassis (1) respectively and are connected, chassis (1) one side is connected with tow bar (4) and mould board (2) respectively, chassis (1) downside is connected with folding mechanism, install walking wheel (8), its characterized in that on the folding mechanism:
the die plate (2) is respectively provided with a feeding hole (21) and a fixed rod (22) which is fixedly connected with the feeding hole, a reinforcing rib (23) is connected between the fixed rod (22) and the die plate (2), and the fixed rod (22) comprises an extension rod (221) and a first connecting block (222);
the tow bar (4) is respectively and fixedly connected with a second connecting block (41) and two idler wheels (42);
folding mechanism includes support (6) and electric putter two (7), support (6) one end fixedly connected with connecting block three (61), the other end rotate and are connected with walking wheel (8), still rotate on support (6) and be connected with pivot (62).
2. The continuous casting and molding equipment for the sewer ditch according to claim 1, wherein: the upper surface of the chassis (1) is respectively and fixedly connected with a hopper connecting block (11), a supporting rod (12) and a lifting component connecting lug (13), one side of the chassis (1) is respectively and fixedly connected with a towing rod connecting lug (14) and a mould connecting lug (15), the towing rod connecting lug (14) is rotatably connected with a connecting block II (41), the mould connecting lug (15) is fixedly connected with a connecting block I (222), the lower side of the chassis (1) is fixedly connected with a folding mechanism connecting lug (16), and the folding mechanism connecting lug (16) is rotatably connected with a folding mechanism;
the lower side of the chassis (1) is also respectively and fixedly connected with a reinforcing plate (17) and a control piece accommodating box (18).
3. The continuous casting and molding equipment for the sewer according to claim 1, wherein: discharge gate (31) have been seted up to hopper (3) one side, fixedly connected with conveying pipe on discharge gate (31), the conveying pipe other end and feed inlet (21) fixed connection, hopper (3) lower surface is fixedly connected with chassis engaging lug (32) and second (33) of lift component engaging lug respectively, chassis engaging lug (32) rotate with hopper connecting block (11) and are connected, second (33) of lift component engaging lug rotate with the lift component and are connected.
4. The continuous casting and molding equipment for the sewer ditch according to claim 1, wherein: the lifting component is a first electric push rod (5), a base connector of the first electric push rod (5) is rotationally connected with a first lifting component connecting lug (13), and a push rod connector of the first electric push rod (5) is rotationally connected with a second lifting component connecting lug (33).
5. The continuous casting and molding equipment for the sewer according to claim 2, wherein: the folding mechanism connecting lug (16) comprises a bracket connecting lug (161) and a push rod connecting lug (162); the bracket connecting lugs (161) and the push rod connecting lugs (162) are distributed on the lower surface of the chassis (1) in a matrix manner;
the connecting block three (61) is rotationally connected with the support connecting lug (161), the base connector of the electric push rod two (7) is rotationally connected with the push rod connecting lug (162), and the connector of the push rod of the electric push rod two (7) is rotationally connected with the shaft pin (62).
6. The continuous casting and molding equipment for the sewer ditch according to claim 1, wherein: the walking wheel (8) is a full-cis motor wheel (81) or a supporting wheel (82), and the full-cis motor wheel (81) or the supporting wheel (82) is rotatably connected to one end of the support (6).
7. The continuous casting and molding equipment for the sewer ditch according to claim 1, wherein: the lower surface of the front end of the chassis (1) is fixedly connected with a traction frame (9).
8. The continuous casting and molding equipment for the sewer according to claim 1, wherein: the control part comprises a power supply and a control end; the walking wheels (8), the lifting component, the folding mechanism and the control end are all electrically connected with a power supply.
9. The continuous casting and molding equipment for the sewer according to claim 8, wherein: the power supply is a battery pack (10), and the battery pack (10) is fixedly placed in the control part accommodating box (18).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220869351.6U CN217052945U (en) | 2022-04-15 | 2022-04-15 | Forming equipment is pour in succession to sewer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220869351.6U CN217052945U (en) | 2022-04-15 | 2022-04-15 | Forming equipment is pour in succession to sewer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217052945U true CN217052945U (en) | 2022-07-26 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220869351.6U Active CN217052945U (en) | 2022-04-15 | 2022-04-15 | Forming equipment is pour in succession to sewer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217052945U (en) |
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2022
- 2022-04-15 CN CN202220869351.6U patent/CN217052945U/en active Active
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