CN217050644U - Stacking mechanism and production line - Google Patents
Stacking mechanism and production line Download PDFInfo
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- CN217050644U CN217050644U CN202220516733.0U CN202220516733U CN217050644U CN 217050644 U CN217050644 U CN 217050644U CN 202220516733 U CN202220516733 U CN 202220516733U CN 217050644 U CN217050644 U CN 217050644U
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Abstract
The utility model relates to a transfer apparatus technical field provides a pile dish mechanism and production line. Pile dish mechanism includes: a lifting part for lifting the tray; the supporting part is positioned above the jacking part and is used for sequentially bearing and stacking the trays conveyed by the jacking part from top to bottom; the pushing part is positioned on one side of the bearing part and is used for pushing the overlapped tray group in the bearing part; the sensing detection assembly is used for respectively detecting the distance between the jacking part and the supporting part and the stacking layer number of the stacked tray groups in the supporting part; and the control device is connected with the sensing detection assembly, the jacking part, the supporting part and the pushing part and is used for respectively controlling the working states of the jacking part, the supporting part and the pushing part based on the detection result of the sensing detection assembly. This pile dish mechanism can realize the automatic of egg dish and pile dish operation, has greatly reduced operating personnel's intensity of labour, has promoted the transfer efficiency. Meanwhile, the possibility of damaging chicken embryos in the transferring process is reduced.
Description
Technical Field
The utility model relates to a transfer apparatus technical field especially relates to a pile dish mechanism and production line.
Background
In the production of embryo virus of biological products, inoculated or harvested chicken embryos generally need manual operation to stack egg trays one by one on a post-incubation hatching vehicle or a waste embryo vehicle. The operation mode has high labor intensity and lower working efficiency. Meanwhile, when the code disc is operated manually, chicken embryos in the egg disc are easily damaged.
SUMMERY OF THE UTILITY MODEL
The utility model provides a pile dish mechanism and production line for powerful, the work efficiency of the code wheel is transported to chick embryo is low in the current embryo poison production process of solution, and damages the problem of the chick embryo in the egg dish easily.
The utility model discloses a first aspect provides a pile dish mechanism, include:
a lifting part for lifting the tray;
the supporting part is positioned above the jacking part and used for sequentially receiving and stacking the trays conveyed by the jacking part from top to bottom;
the pushing part is positioned on one side of the bearing part and is used for pushing the superposed tray group in the bearing part;
the sensing detection assembly is used for respectively detecting the distance between the jacking part and the supporting part and the stacking layer number of the stacked tray groups in the supporting part;
and the control device is connected with the sensing detection assembly, the jacking part, the bearing part and the pushing part and is used for respectively controlling the working states of the jacking part, the bearing part and the pushing part based on the detection result of the sensing detection assembly.
According to the utility model provides a pair of pile dish mechanism, pile dish mechanism includes the box. The jacking portion is arranged in the box body. The bearing part is positioned on the top plate of the box body. And the top plate is provided with a transfer port for conveying the tray to the bearing part by the jacking part.
According to the utility model provides a pair of pile dish mechanism, bearing portion includes bearing board and bearing drive arrangement.
The bearing plate is arranged at the transfer port. The bearing driving device is connected with the bearing plate and used for driving the bearing plate to switch between a bearing state and a stacking state.
Under the bearing state, the bearing driving device drives the bearing plate to bear to the lower side of the tray at the bottommost part in the bearing part; and in the stacking state, the bearing driving device drives the bearing plate to release the tray, so that the tray on the jacking part can be stacked to the lower side of the tray in the bearing part.
According to the utility model provides a pair of pile dish mechanism, the jacking portion is including jacking board and jacking drive arrangement. And a tray placing area is arranged on the jacking plate. The jacking driving device is connected with the jacking plate and used for driving the jacking plate to move.
According to the utility model provides a pair of pile dish mechanism, sensing and detecting subassembly includes distance sensor. The distance sensor is mounted on the jacking plate or the bearing plate and used for detecting the distance between the jacking plate and the bearing plate.
The control device is connected with the distance sensor, the jacking driving device and the bearing driving device. The control device is used for controlling the working states of the jacking driving device and the supporting driving device based on the detection result of the distance sensor.
According to the utility model provides a pair of pile dish mechanism, propelling movement portion includes push plate and propelling movement drive arrangement. The pushing driving device is connected with the pushing plate and used for driving the pushing plate to push the superposed tray group on the bearing plate.
According to the utility model provides a stack disc mechanism, the bearing driving device comprises a first cylinder; the jacking driving device comprises a second air cylinder; the pushing driving device comprises a third air cylinder.
According to the utility model provides a pair of pile dish mechanism, sensing detection subassembly including set up in travel switch in the first cylinder. The control device is connected with the travel switch and the third cylinder.
According to the utility model provides a pair of pile dish mechanism, pile dish mechanism includes emergency stop button. The emergency stop button is connected with the jacking part, the bearing part and the pushing part and is used for emergently shutting down the jacking part, the bearing part and the pushing part.
According to a second aspect of the present invention, there is provided a production line comprising a tray conveyor and a stacking mechanism as described above. The tray conveying device is connected with the jacking portion and used for conveying trays to the jacking portion.
The utility model provides an among the pile dish mechanism, jacking portion is used for lifting the tray. The supporting part is positioned above the jacking part and used for sequentially carrying and stacking the trays conveyed by the jacking part from top to bottom. The pushing part is positioned at one side of the bearing part and is used for pushing the stacked tray group in the bearing part. The sensing detection assembly is used for respectively detecting the distance between the jacking portion and the supporting portion and the stacking layer number of the stacked tray groups in the supporting portion. The control device is connected with the sensing detection assembly, the jacking portion, the supporting portion and the pushing portion and used for respectively controlling the working states of the jacking portion, the supporting portion and the pushing portion based on the detection result of the sensing detection assembly.
During use, the tray conveying device conveys the trays one by one to the jacking portion. The lifting part drives the tray placed on the lifting part to move along the direction close to the bearing part. When the sensing and detecting component detects that the jacking part moves to a certain target position close to the supporting part, the control device controls the supporting part to sequentially support and stack the trays from top to bottom so as to sequentially stack the trays and form a stacked tray group. When the sensing detection assembly detects that the stacking layer number of the stacking tray assemblies in the bearing portion reaches the target number, the control device controls the pushing portion to push the stacking tray set to the outlet. After the jacking part finishes the transferring operation of one tray, the control device controls the jacking part to descend to the initial position and carry out the jacking transferring operation of the next round.
Through the structure, the control device respectively controls the jacking portion to transfer the trays one by one to the supporting portion based on the detection result of the sensing detection assembly, the supporting portion supports and stacks the trays one by one from top to bottom, and the pushing portion pushes the stacked tray set to the outlet. From this, this pile dish mechanism can realize the automation of egg dish and pile dish operation, has greatly reduced operating personnel's intensity of labour, has promoted the transfer efficiency. Meanwhile, the possibility of damaging chicken embryos in the transferring process is reduced.
Further, in the utility model provides an in the production line, because this production line includes the dish mechanism of piling up as described above, consequently, it possesses each item advantage as described above equally.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a front view of the structure of the tray stacking mechanism provided by the present invention;
fig. 2 is a structural side view of the tray stacking mechanism provided by the present invention;
FIG. 3 is a top view of the structure of the disk stack provided by the present invention;
reference numerals are as follows:
100: a jacking portion; 101: a jacking plate;
102: a jacking driving device; 200: a bearing part;
201: a bearing plate; 202: a supporting driving device;
300: a pushing section; 301: a push plate;
302: a push drive device; 400: a box body;
401: a top plate; 402: a housing chamber;
403: a control chamber; 404: mounting a plate;
405: a transfer port; 500: an emergency stop button.
Detailed Description
The following describes embodiments of the present invention in further detail with reference to the drawings and examples. The following examples are intended to illustrate the invention, but are not intended to limit the scope of the invention.
In the description of the embodiments of the present invention, it should be noted that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of describing the embodiments of the present invention and simplifying the description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the embodiments of the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the embodiments of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "connected" and "connected" should be interpreted broadly, and may be, for example, a fixed connection, a detachable connection, or an integral connection; can be mechanically or electrically connected; may be directly connected or indirectly connected through an intermediate. The specific meaning of the above terms in the embodiments of the present invention can be understood by those skilled in the art according to specific situations.
In embodiments of the invention, unless expressly stated or limited otherwise, the first feature may be directly on or directly under the second feature or indirectly via intermediate members. Also, a first feature "on," "over," and "above" a second feature may be directly or diagonally above the second feature, or may simply indicate that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the first feature, or may simply mean that the first feature is at a lesser elevation than the second feature.
In the description of the present specification, references to the description of "one embodiment," "some embodiments," "an example," "a specific example," or "some examples" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the embodiments of the present invention. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, without mutual contradiction, those skilled in the art can combine and combine different embodiments or examples and features of different embodiments or examples described in this specification to make the purpose, technical solution and advantages of the embodiments of the present invention more clear, and the technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by a person skilled in the art without making creative efforts belong to the protection scope of the present invention.
A tray stacking mechanism and a production line provided by an embodiment of the present invention are described below with reference to fig. 1 to 3. It should be understood that the following description is only exemplary of the present invention, and is not intended to limit the present invention in any way.
An embodiment of the first aspect of the present invention provides a tray stacking mechanism, as shown in fig. 1 to 3, the tray stacking mechanism including:
a lifting part 100 for lifting the tray;
a supporting part 200 located above the lifting part 100 for sequentially receiving and stacking the trays transferred by the lifting part 100 from top to bottom;
a pushing part 300 located at one side of the supporting part 200 and used for pushing the stacked tray group in the supporting part 200;
the sensing detection assembly is used for respectively detecting the distance between the jacking portion 100 and the supporting portion 200 and the stacking layer number of the stacked tray groups in the supporting portion 200;
and the control device is connected with the sensing detection component, the jacking part 100, the supporting part 200 and the pushing part 300 and is used for respectively controlling the working states of the jacking part 100, the supporting part 200 and the pushing part 300 based on the detection result of the sensing detection component.
In use, the tray transfer device transfers the trays one by one to the jacking portion 100. The lifting part 100 drives the tray placed thereon to move in a direction close to the supporting part 200. When the sensing and detecting assembly detects that the lifting portion 100 moves to a certain target position close to the supporting portion 200, the control device controls the supporting portion 200 to sequentially support and stack the trays from top to bottom, so that the trays are sequentially stacked to form a stacked tray set. When the sensing unit detects that the number of stacked layers of the stacked tray assemblies in the receiving unit 200 reaches the target number, the control unit controls the pushing unit 300 to push the stacked tray assembly to the outlet. After the jacking portion 100 finishes the transferring operation of one tray, the control device controls the jacking portion 100 to descend to the initial position, and the next round of jacking and transferring operation is performed.
Through the structure, the control device controls the jacking part 100 to transfer the trays to the bearing part 200 one by one respectively based on the detection result of the sensing detection assembly, the bearing part 200 supports and stacks each tray one by one from the top to the bottom, and the pushing part 300 pushes the stacked tray group to the outlet. From this, this pile dish mechanism can realize the automatic of egg tray and pile a set operation, has greatly reduced operating personnel's intensity of labour, has promoted the transfer efficiency. Meanwhile, the possibility of damaging chicken embryos in the transferring process is reduced.
In one embodiment of the present invention, the stacking mechanism includes a case 400. The lifting part 100 is provided in the case 400. The support 200 is located on the top plate 401 of the box. The top plate 401 is provided with a transfer port 405 through which the lift-up unit 100 transfers the tray to the receiving unit 200.
For example, as shown in fig. 1 to 3, a mounting plate 404 is mounted inside the casing 400. The lift portion 100 is disposed on a mounting plate 404. A receiving chamber 402 is provided above a top plate 401 of the case 400. The supporting portion 200 is disposed in the accommodating chamber 402, and the supporting portion 200 is aligned with the lifting portion 100. A transfer opening 405 is opened in a top plate 401 of the case 400 so that the lift-up portion 100 transfers the tray to the receiving portion 200 through the transfer opening 405. The pushing part 300 is connected to one side wall of the accommodating chamber 402, and the pushing part 300 can push the stacked tray group in the susceptor 200 to an outlet position through the side wall of the accommodating chamber 402. The box 400 further has a control chamber 403, and the control device is disposed in the control chamber 403.
In one embodiment of the present invention, the supporting part 200 includes a supporting plate 201 and a supporting driving device 202.
The carrier plate 201 is disposed at the transfer port 405. The holding drive device 202 is connected to the support plate 201, and is configured to drive the support plate 201 to switch between a holding state and a stacking state.
In the supporting state, the supporting driving device 202 drives the supporting plate 201 to be supported to the lower side of the tray at the bottommost portion in the supporting portion 200; in the stacked state, the supporting driving device 202 drives the supporting plate 201 to release the tray so that the tray on the lift-up portion 100 can be stacked to the lower side of the tray in the supporting portion 200.
In another embodiment of the present invention, the jacking portion 100 includes a jacking plate 101 and a jacking driving device 102. The lifting plate 101 is provided with a tray placement area. The lift-up driving device 102 is connected to the lift-up plate 101 and is used to drive the lift-up plate 101 to move.
Further, in an embodiment of the present invention, the sensing component includes a distance sensor. The distance sensor is mounted on the lifting plate 101 or the support plate 201, and detects a distance between the lifting plate 101 and the support plate 201.
The control device is connected to the distance sensor, the lift drive 102 and the bolster drive 202. The control device is used for controlling the working states of the jacking drive device 102 and the supporting drive device 202 based on the detection result of the distance sensor.
Specifically, a distance sensor for detecting an actual distance between the lift plate 101 and the support plate 201 is provided. The first target distance value and the second target distance value are preset in the control device. In the tray transfer process, the tray transfer device transfers the tray into the tray placing region of the lifting plate 101. The jacking driving device 102 drives the jacking plate 101 to drive the tray to move upwards. When the actual distance value between the lifting plate 101 and the supporting plate 201 is equal to the first target distance value, the supporting driving device 202 drives the supporting plate 201 to switch to the stacking state, and the supporting plate 201 contracts, so that the tray on the lifting plate 101 can be lifted to the upper side of the supporting plate 201. The jacking driving device 102 drives the jacking plate 101 to continue jacking upwards until the actual distance value between the jacking plate 101 and the supporting plate 201 is equal to the second target distance value, the bearing driving device 202 drives the supporting plate 201 to be switched to a bearing state, and the supporting plate 201 extends out and is supported at the bottom of the tray. Meanwhile, the control device controls the lift driving device 102 to drive the lift plate 101 to descend for transferring the next pallet.
In the transfer process of the next pallet, the pallet transfer means transfers another pallet into the pallet placing area of the lifting plate 101. The jacking driving device 102 drives the jacking plate 101 to drive the tray to move upwards. When the actual distance between the lifting plate 101 and the supporting plate 201 is equal to the first target distance, the supporting driving device 202 drives the supporting plate 201 to switch to the stacking state, and the supporting plate 201 contracts to stack the previous tray on the upper side of the tray. The jacking driving device 102 drives the jacking plate 101 to continue jacking upwards until the actual distance value between the jacking plate 101 and the supporting plate 201 is equal to the second target distance value, the bearing driving device 202 drives the supporting plate 201 to be switched to a bearing state, and the supporting plate 201 extends out and bears on the bottom of the tray at the lowest layer. Meanwhile, the control device controls the lift-up driving device 102 to drive the lift-up plate 101 to descend for transferring the next pallet. Thereby, the operation is continuously circulated and reciprocated to realize the operation of stacking the dishes.
In an embodiment of the present invention, the pushing part 300 includes a pushing plate 301 and a pushing driving device 302. The pushing drive device 302 is connected to the pushing plate 301 and is used for driving the pushing plate 301 to push the stacked tray set on the supporting plate 201.
For another example, in one embodiment of the present invention, the back-up drive 202 comprises a first cylinder; the jacking driving device 102 comprises a second air cylinder; the push drive 302 includes a third cylinder.
It should be noted that the above-mentioned embodiment is only an illustrative embodiment of the present invention, and does not constitute any limitation to the present invention. That is, the supporting drive unit 202, the lift drive unit 102, and the pushing drive unit 302 include, but are not limited to, an air cylinder.
In an embodiment of the present invention, the sensing and detecting assembly includes a travel switch disposed in the first cylinder. The control device is connected with the travel switch and the third cylinder.
Specifically, the first cylinder is used to drive the support plate 201 between the support state and the stack state. A travel switch is installed in the first cylinder. The travel switch can detect the reciprocating movement times of the piston rod of the first air cylinder, the travel switch is connected with the control device, and the control device can determine the stacking layer number of the stacking tray group on the supporting plate 201. When the number of stacked layers of the stacked tray set is equal to the target number of layers preset in the control device, the control device controls the third cylinder to drive the pushing plate 301 to move so as to push the stacked tray set to the outlet position.
It should also be noted herein that the sensor for detecting the number of stacked layers of the stacked tray sets includes, but is not limited to, a stroke switch. For example, a weight sensor may be disposed on the supporting plate 201, and the number of stacked layers may be determined by the weight of the stacked tray group. Alternatively, a distance sensor may be disposed in the supporting portion 200 to determine the number of stacked layers according to the height of the stacked tray group.
It should be noted that, in the embodiment of the present invention, the control device may be a conventional hardware control device such as a single chip or a PLC. In other words, the control means of the present invention can be implemented by only a hardware device or a hardware circuit without being implemented by a software program.
In one embodiment of the present invention, the stack mechanism includes a crash stop button 500. The emergency stop button 500 is connected to the lifting part 100, the supporting part 200, and the pushing part 300, and is used to emergency-stop the lifting part 100, the supporting part 200, and the pushing part 300. When an emergency occurs, the safety of transferring and stacking the trays can be improved by turning off the lifting part 100, the supporting part 200 and the pushing part 300 through the emergency stop button 500.
An embodiment of the second aspect of the present invention provides a production line, including a tray conveying device and a stacking mechanism as described above. The tray transferring device is connected to the lifting portion 100, and serves to transfer the tray to the lifting portion 100.
For example, the production line includes a bioproduct embryo virus production line. The tray transferring device is used to transfer the egg trays to the jacking portion 100.
It should be noted that the above embodiment is only an exemplary embodiment of the present invention, and does not constitute any limitation to the present invention. That is, the above-mentioned production line includes, but is not limited to, an embryo virus production line.
Further, since the production line includes the stacker mechanism as described above, it also has the advantages as described above.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; such modifications or substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims (10)
1. A tray stacking mechanism, comprising:
a lifting part for lifting the tray;
the supporting part is positioned above the jacking part and used for sequentially receiving and stacking the trays conveyed by the jacking part from top to bottom;
the pushing part is positioned on one side of the bearing part and is used for pushing the superposed tray group in the bearing part;
the sensing detection assembly is used for respectively detecting the distance between the jacking portion and the supporting portion and the stacking layer number of the stacked tray groups in the supporting portion;
and the control device is connected with the sensing detection assembly, the jacking part, the supporting part and the pushing part and is used for respectively controlling the working states of the jacking part, the supporting part and the pushing part based on the detection result of the sensing detection assembly.
2. The tray stacking mechanism according to claim 1, comprising a box, wherein the lifting portion is disposed in the box, the supporting portion is disposed on a top plate of the box, and a transfer opening for conveying the tray from the lifting portion to the supporting portion is disposed on the top plate.
3. The tray stacking mechanism according to claim 2, wherein the supporting portion includes a supporting plate and a supporting drive means,
the bearing plate is arranged at the transfer port, the bearing driving device is connected with the bearing plate and is used for driving the bearing plate to switch between a bearing state and a stacking state,
under the bearing state, the bearing driving device drives the bearing plate to bear to the lower side of the tray at the bottommost part in the bearing part; and in the stacking state, the bearing driving device drives the bearing plate to release the tray, so that the tray on the jacking part can be stacked to the lower side of the tray in the bearing part.
4. The tray stacking mechanism as claimed in claim 3, wherein the lifting portion includes a lifting plate on which the tray placing region is provided, and a lifting driving means connected to the lifting plate for driving the lifting plate to move.
5. The tray stack mechanism according to claim 4, wherein the sensing member includes a distance sensor mounted on the lift plate or the support plate and adapted to detect a distance between the lift plate and the support plate,
the control device is connected with the distance sensor, the jacking driving device and the bearing driving device, and the control device is used for controlling the working state of the jacking driving device and the bearing driving device based on the detection result of the distance sensor.
6. The stacking mechanism of claim 4, wherein the pushing portion comprises a pushing plate and a pushing driving device connected to the pushing plate for driving the pushing plate to push the stacked tray set on the supporting plate.
7. The mechanism of claim 6, wherein the supporting drive comprises a first cylinder, the lifting drive comprises a second cylinder, and the pushing drive comprises a third cylinder.
8. The tray stacking mechanism of claim 7, wherein the sensing assembly comprises a travel switch disposed in the first cylinder, and the control device is connected to the travel switch and the third cylinder.
9. The mechanism of claim 1, wherein the mechanism includes an emergency stop button connected to the lift portion, the support portion and the pusher portion and adapted to emergency shut down the lift portion, the support portion and the pusher portion.
10. A production line comprising a tray conveying device and the stacking mechanism according to any one of claims 1 to 9, the tray conveying device being connected to the lift-up portion and serving to convey trays to the lift-up portion.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220516733.0U CN217050644U (en) | 2022-03-10 | 2022-03-10 | Stacking mechanism and production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220516733.0U CN217050644U (en) | 2022-03-10 | 2022-03-10 | Stacking mechanism and production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217050644U true CN217050644U (en) | 2022-07-26 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202220516733.0U Active CN217050644U (en) | 2022-03-10 | 2022-03-10 | Stacking mechanism and production line |
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| Country | Link |
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| CN (1) | CN217050644U (en) |
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- 2022-03-10 CN CN202220516733.0U patent/CN217050644U/en active Active
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