CN217043785U

CN217043785U - Ultrasonic cleaning device for automatic valve body production and machining

Info

Publication number: CN217043785U
Application number: CN202220739603.3U
Authority: CN
Inventors: 解晓宇; 陈修平; 曹雄来; 龚喜萍
Original assignee: Suzhou Zhongjie Automobile Parts Co ltd
Current assignee: Suzhou Zhongjie Automobile Parts Co ltd
Priority date: 2022-03-31
Filing date: 2022-03-31
Publication date: 2022-07-26
Anticipated expiration: 2032-03-31

Abstract

The utility model discloses an ultrasonic cleaning device is used in valve body automated production processing relates to automobile parts production technical field, comprising a base plate, the top fixedly connected with of bottom plate washs the case. The utility model discloses a set up the lift cylinder, waffle slab and elastic support subassembly have played the effect of reinforcing cleaning performance, utilize the most advanced support valve body bottom of the brace table on the elastic support subassembly, reduce the area that the valve body bottom was sheltered from by the support, it is more comprehensive to guarantee the valve body washing, thereby reinforcing cleaning performance, wash more thoroughly, utilize the sleeve compression supporting spring of the weight oppression brace table bottom of valve body, the sleeve is inside the bracing piece income, elastic support subassembly that is not oppressed by the valve body on every side keeps original state, thereby shelter from around the valve body, prevent to remove in the valve body cleaning process, improve and wash stability, thereby utilize the lift cylinder to drive waffle slab lift and drive the valve body lift, make things convenient for the manipulator to get and put the valve body.

Description

Ultrasonic cleaning device for automatic valve body production and processing

Technical Field

The utility model relates to an automobile parts produces technical field, specifically is ultrasonic cleaning device is used in valve body automated production processing.

Background

Automobile parts is of a great variety, and various spare parts mutually support the equipment and just can obtain the car wholly, and in automobile parts, the valve body is an important spare part, consequently, the quality of valve body is also very important, and valve body automatic processing flow is: firstly, automatically cutting a plate material by a sawing machine to obtain a blank, taking the blank material from a feeding station by a robot, placing the blank material into a primary machining center for primary machining to form a valve body, grabbing the formed rough valve body by the robot to send the rough valve body to a high-precision machining center for high-precision machining to obtain a high-precision valve body, then placing the high-precision machined valve body into a pre-cleaning machine by the robot for cleaning, placing the valve body into a detection machine for detection after cleaning, carrying a qualified finished product to a secondary cleaning machine by a truss robot for thorough cleaning, carrying the cleaned product to a discharging station by the truss robot for discharging, taking materials by production staff for appearance inspection or local operation, and then packaging to complete automatic production of the valve body, wherein a cleaning device after valve body production usually adopts ultrasonic cleaning, adopt the ultrasonic wave high efficiency to carry out thorough washing to the valve body to guarantee the valve body cleanliness.

In the current way, adopt the manipulator to directly put into the washing case with the valve body, however, the bottom of valve body is directly put to wash the case or wash on the case backup pad, and the valve body bottom is sheltered from easily, influences the cleaning performance, causes the not thorough problem of washing easily.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a valve body is ultrasonic cleaning device for automated production and processing to solve the problem that proposes among the above-mentioned background art.

In order to solve the technical problem, the utility model provides a following technical scheme: ultrasonic cleaning device is used in valve body automated production processing, comprising a base plate, the top fixedly connected with of bottom plate washs the case, the top of wasing the case is provided with the lift cylinder, connecting rod fixedly connected with grid plate is passed through to the bottom of lift cylinder, the top of grid plate is provided with a plurality of elastic support subassembly, elastic support subassembly includes the bracing piece, the top cover of bracing piece is equipped with the sleeve, the top of bracing piece just is located telescopic inside fixedly connected with backup pad, be provided with supporting spring between the top of backup pad and the top of sleeve inner wall, telescopic top fixedly connected with brace table, it is provided with supersonic generator and conduction board to wash incasement portion bottom.

Furthermore, the bottom end of the supporting rod is fixedly connected to the top of the grid plate, the bottom end of the sleeve is provided with a sliding hole matched with the supporting rod, the supporting table is of a cone frustum structure, the supporting area of the valve body is reduced, and thorough cleaning is facilitated.

Furthermore, a through hole matched with the lifting cylinder is formed in the top of the cleaning box, the bottom end of the lifting cylinder extends into the cleaning box through the through hole, and the quiet cylinder drives the grid plate to lift conveniently so as to drive the valve body to move in a lifting mode.

Further, the top on washing case right side has been seted up and has been got and put the mouth, the top of bottom plate and the right side that is located the washing case are provided with the switch cylinder, the top fixedly connected with connecting block of switch cylinder, the bottom of connecting block just is close to one side fixedly connected with chamber door of wasing the case, the left side of chamber door and the right side of wasing the case slide and set up, make things convenient for the switch chamber door.

Furthermore, the filter box is communicated with the left side of the cleaning box and the top of the cleaning box, the filter box is arranged inside the filter box, the multi-layer filter screen is arranged on the left bottom of the filter box, the water pumping pipe is communicated with the top of the water pumping pipe, the input end of the water pump is communicated with a plurality of spray heads through a water pipe, the spray heads are arranged around the valve body in a surrounding mode, the effect of improving the cleanliness of the valve body is achieved, the multi-layer filter screen in the filter box is used for filtering cleaning water and then supplying the cleaning water to the water pump, the water pump sprays high-pressure water through the spray heads on the water pipe, the valve body is driven to lift along with the lifting cylinder, the residual cleaning water on the valve body is thoroughly washed, the cleaning cleanliness of the valve body is improved, the cleaning water is directly recycled on line through the filter box and the multi-layer filter screen, the utilization rate of the cleaning water is improved, water resource waste is reduced, and the filter box is more energy-saving and environment-friendly.

Furthermore, one end of the water conveying pipe penetrates through the cleaning box and extends to the inside of the cleaning box, one end, located outside the cleaning box, of the water conveying pipe is communicated with the output end of the water pump, a through hole matched with the water conveying pipe is formed in the cleaning box, water is conveniently conveyed to the spray heads through the water conveying pipe, water sprayed by the spray heads is directly mixed into the cleaning water, and water circulation is achieved.

Compared with the prior art, the utility model discloses the beneficial effect who reaches is:

1. this ultrasonic cleaning device is used in valve body automated production processing, through setting up the lift cylinder, grating plate and elastic support component have played the effect of reinforcing cleaning performance, utilize the most advanced of the brace table on the elastic support component to support the valve body bottom, reduce the area that the valve body bottom was sheltered from by the support, it is more comprehensive to guarantee that the valve body washs, thereby the reinforcing cleaning performance, wash more thoroughly, the sleeve compression supporting spring who utilizes the weight oppression brace table bottom of valve body, the sleeve is inside with bracing piece income, elastic support component that is not oppressed by the valve body on every side keeps original state, thereby shelter from around the valve body, prevent to remove in the valve body cleaning process, improve the cleaning stability, thereby utilize the lift cylinder to drive grating plate lift and drive the valve body lift, make things convenient for the mechanical hand to get and put the valve body.

2. This valve body is ultrasonic cleaning device for automated production and processing, through setting up the filter box, the multilayer filter screen, water pump and shower nozzle have played the effect that improves the valve body cleanliness, utilize in the filter box multilayer filter screen to filter and supply the water pump after wasing water, the water pump is through the shower nozzle injection high pressure rivers on the raceway, along with the lift cylinder drives the valve body and goes up and down, wash remaining washing water thoroughly on the valve body, improve the valve body and wash the cleanliness factor, utilize direct online cyclic utilization of filter box and multilayer filter screen to wash water, improve the utilization ratio of wasing water, reduce water wasting of resources, it is more energy-concerving and environment-protective.

Drawings

The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention, and together with the description serve to explain the invention and not to limit the invention. In the drawings:

FIG. 1 is a front sectional view of the present invention;

FIG. 2 is an enlarged schematic view of the present invention at A in FIG. 1;

FIG. 3 is an enlarged schematic view of the present invention at B of FIG. 1;

fig. 4 is a schematic structural view of the elastic support assembly of the present invention.

In the figure: 1. a cleaning tank; 2. a lifting cylinder; 3. a connecting rod; 4. a grid plate; 5. an elastic support member; 51. a support bar; 52. a sleeve; 53. a support plate; 54. a support spring; 55. a support table; 6. an ultrasonic generator; 7. a conductive plate; 8. a filter box; 9. multilayer filter screens; 10. a water pumping pipe; 11. a water pump; 12. a water delivery pipe; 13. a spray head; 14. taking and placing the opening; 15. switching on and off the air cylinder; 16. connecting blocks; 17. a box door; 18. a base plate.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

The ultrasonic cleaning device for the automatic production and processing of the valve body as shown in fig. 1-4 comprises a bottom plate 18, a cleaning box 1 is fixedly connected to the top of the bottom plate 18, a lifting cylinder 2 is arranged at the top of the cleaning box 1, a grid plate 4 is fixedly connected to the bottom end of the lifting cylinder 2 through a connecting rod 3, a plurality of elastic supporting components 5 are arranged at the top of the grid plate 4, each elastic supporting component 5 comprises a supporting rod 51, a sleeve 52 is sleeved on the top end of the supporting rod 51, a supporting plate 53 is fixedly connected to the top end of the supporting rod 51 and positioned inside the sleeve 52, a supporting spring 54 is arranged between the top end of the supporting plate 53 and the top end of the inner wall of the sleeve 52, a supporting table 55 is fixedly connected to the top end of the sleeve 52, an ultrasonic generator 6 and a conducting plate 7 are arranged at the bottom inside the cleaning box 1, and the bottom end of the supporting rod 51 is fixedly connected to the top of the grid plate 4, the slide opening with bracing piece 51 looks adaptation is seted up to the bottom of sleeve 52, it is circular truncated cone type structure to prop up supporting bench 55, wash the top of case 1 and set up the through-hole with 2 looks adaptations of lift cylinder, the bottom of lift cylinder 2 extends to the inside of washing case 1 through the through-hole, the top on washing case 1 right side has been seted up and has been got and put an mouthful 14, the top of bottom plate 18 and the right side that is located washing case 1 are provided with switch cylinder 15, switch cylinder 15's top fixedly connected with connecting block 16, the bottom of connecting block 16 and be close to one side fixedly connected with chamber door 17 who washs case 1, the left side of chamber door 17 and the right side slip setting of washing case 1.

The implementation mode is specifically as follows: when the cleaning box is used, the switch cylinder 15 is started, the switch cylinder 15 is shortened to drive the box door 17 at the bottom of the connecting block 16 to move downwards, the box door 17 is moved away from the position of the taking and placing opening 14, the cleaning box 1 is opened, when the cleaning box is closed, the switch cylinder 15 extends, the switch cylinder 15 pushes the box door 17 at the bottom of the connecting block 16 to move upwards to seal the taking and placing opening 14, the cleaning box 1 can be quickly opened and closed, the machined valve body is placed into the cleaning box 1 from the taking and placing opening 14 by a robot, the box door 17 can be closed, the valve body is placed on the elastic supporting component 5 at the top of the grid plate 4, the tip of the supporting platform 55 supports the bottom of the valve body to prevent the bottom of the valve body from being shielded, so that the cleaning effect is enhanced, the cleaning is more thorough, the weight of the valve body presses the supporting platform 55, the supporting platform 55 presses the sleeve 52 to move downwards under the pressure, the sleeve 52 compresses the supporting spring 54, the periphery is not pressed by the elastic supporting component 5 of the valve body to keep the original state, thereby shielding the periphery of the valve body, preventing the valve body from moving in the cleaning process, improving the cleaning stability, after the valve body is placed, the lifting cylinder 2 extends, the lifting cylinder 2 drives the connecting rod 3 to move downwards, the connecting rod 3 drives the grid plate 4 to move downwards, the grid plate 4 drives the valve body at the top of the elastic supporting component 5 to move downwards into the cleaning water, at the moment, the ultrasonic generator 6 is started, the ultrasonic generator 6 generates ultrasonic waves and transmits the ultrasonic waves into the water through the conducting plate 7, the water efficiently and thoroughly cleans stains and impurities on the valve body under the action of the ultrasonic waves, after the cleaning, the lifting cylinder 2 shortens, the lifting cylinder 2 drives the connecting rod 3 to move downwards, the connecting rod 3 drives the grid plate 4 to move downwards, the grid plate 4 drives the valve body at the top of the elastic supporting component 5 to move upwards to separate from the cleaning water, so that the valve body is aligned with the taking and placing opening 14, and the valve body can be conveniently taken and placed by a manipulator, the effect of reinforcing cleaning performance has been played through setting up above structure, the most advanced support valve body bottom of brace table 55 on the elastic support subassembly 5 is utilized, reduce the area that the valve body bottom was sheltered from by the support, it is more comprehensive to guarantee the valve body washing, thereby strengthen the cleaning performance, wash more thoroughly, sleeve 52 compression supporting spring 54 of brace table 55 bottom is oppressed to the weight of utilizing the valve body, sleeve 52 is with inside bracing piece 51 income, elastic support subassembly 5 that is not oppressed by the valve body on every side keeps original state, thereby shelter from around the valve body, prevent to remove in the valve body cleaning process, improve and wash stability, thereby utilize lift cylinder 2 to drive grid plate 4 lift and drive the valve body lift, make things convenient for the manipulator to get and put the valve body.

As shown in fig. 1, ultrasonic cleaning device is used in valve body automated production processing, still including communicate in wash 1 left side of case and be located the filter box 8 at bottom plate 18 top, the inside of filter box 8 is provided with multilayer filter screen 9, the left bottom intercommunication of filter box 8 has drinking-water pipe 10, the top intercommunication of drinking-water pipe 10 has water pump 11, water pump 11's input has a plurality of shower nozzles 13 through raceway 12 intercommunication, and is a plurality of shower nozzle 13 encircles the setting around the valve body, the one end of raceway 12 runs through the inside of wasing case 1 and extending to washing case 1, raceway 12 is located the outside one end of wasing case 1 and communicates with water pump 11's output, wash and set up the perforation with raceway 12 looks adaptation on the case 1.

The implementation mode is specifically as follows: when the device is used, the lifting cylinder 2 is shortened to drive the valve body on the elastic supporting component 5 at the top of the grid plate 4 to move upwards and separate from cleaning water, the cleaning water enters the filter box 8 from the communication port of the filter box 8 and the cleaning box 1, after being filtered by the multilayer filter screens 9, clean cleaning water is pumped and pressurized by the water pumping pipe 10 through the water pump 11, the pressurized water mechanism sprays high-pressure water flow from the spray nozzle 13 through the water pipe 12 to flush the valve body, the valve body is driven to lift along with the lifting cylinder 2 to thoroughly flush the residual cleaning water on the valve body, the cleaning cleanliness of the valve body is improved, the water sprayed by the spray nozzle 13 falls after flushing the valve body, the water is directly mixed into the cleaning water, the water recycling is realized, the water resource utilization rate is improved, the cleaning degree of the valve body is improved by the arrangement of the structure, the cleaning water is supplied to the water pump 11 after being filtered by the multilayer filter screens 9 in the filter box 8, and the water pump 11 sprays high-pressure water flow through the spray nozzle 13 on the water pipe 12, the valve body is driven to lift by the lifting cylinder 2, residual cleaning water on the valve body is thoroughly washed away, the cleaning cleanliness of the valve body is improved, the cleaning water is directly recycled on line by utilizing the filter box 8 and the multi-layer filter screen 9, the utilization rate of the cleaning water is improved, the waste of water resources is reduced, and the valve is more energy-saving and environment-friendly.

The utility model discloses a theory of operation:

referring to the attached drawings 1-4 of the specification, through setting up the lifting cylinder 2, the grid plate 4 and the elastic supporting component 5 play a role in enhancing the cleaning effect, the tip of the supporting platform 55 on the elastic supporting component 5 is utilized to support the bottom of the valve body, the area of the bottom of the valve body which is sheltered from the support is reduced, and the valve body is ensured to be cleaned more comprehensively, thereby enhancing the cleaning effect, and the cleaning is more thorough, the sleeve 52 at the bottom of the supporting platform 55 is compressed by the weight of the valve body, the sleeve 52 takes the supporting rod 51 into the interior, the elastic supporting component 5 which is not oppressed by the valve body on the periphery is kept in the original state, thereby sheltering the periphery of the valve body, the valve body is prevented from moving in the cleaning process, the cleaning stability is improved, the lifting cylinder 2 is utilized to drive the grid plate 4 to lift so as to drive the valve body to lift, and the valve body is convenient for a robot to take and place the valve body.

Further, refer to specification figure 1, through setting up filter box 8, multilayer filter screen 9, water pump 11 and shower nozzle 13 have played the effect that improves the valve body cleanliness, utilize filter box 8 middle and multilayer filter screen 9 to filter and supply to water pump 11 after wasing water, water pump 11 sprays high-pressure rivers through shower nozzle 13 on raceway 12, along with lift cylinder 2 drives the valve body and goes up and down, thoroughly wash remaining washing water on the valve body, improve the valve body and wash the cleanliness factor, utilize filter box 8 and multilayer filter screen 9 direct online cyclic utilization to wash water, improve the utilization ratio of wasing water, reduce water resource waste, it is more energy-concerving and environment-protective.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described in the foregoing embodiments, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. Valve body is ultrasonic cleaning device for automated production and processing, including bottom plate (18), its characterized in that: the top of the bottom plate (18) is fixedly connected with a cleaning box (1), the top of the cleaning box (1) is provided with a lifting cylinder (2), the bottom end of the lifting cylinder (2) is fixedly connected with a grid plate (4) through a connecting rod (3), the top of the grid plate (4) is provided with a plurality of elastic supporting components (5), the elastic supporting components (5) comprise supporting rods (51), the top end of the supporting rod (51) is sleeved with a sleeve (52), the top end of the supporting rod (51) is fixedly connected with a supporting plate (53) which is positioned inside the sleeve (52), a supporting spring (54) is arranged between the top of the supporting plate (53) and the top of the inner wall of the sleeve (52), the top end of the sleeve (52) is fixedly connected with a supporting table (55), and an ultrasonic generator (6) and a conducting plate (7) are arranged at the bottom inside the cleaning box (1).

2. The ultrasonic cleaning device for the automatic production and processing of the valve body according to claim 1, characterized in that: the bottom end of the supporting rod (51) is fixedly connected to the top of the grid plate (4), the bottom end of the sleeve (52) is provided with a sliding hole matched with the supporting rod (51), and the supporting table (55) is of a cone frustum structure.

3. The ultrasonic cleaning device for the automatic production and processing of the valve body according to claim 1, characterized in that: the top of the cleaning box (1) is provided with a through hole matched with the lifting cylinder (2), and the bottom end of the lifting cylinder (2) extends to the inside of the cleaning box (1) through the through hole.

4. The ultrasonic cleaning device for the automatic production and processing of the valve body according to claim 1, characterized in that: wash the top on case (1) right side and seted up and get and put mouth (14), the top of bottom plate (18) and the right side that is located washing case (1) are provided with switch cylinder (15), the top fixedly connected with connecting block (16) of switch cylinder (15), the bottom of connecting block (16) just is close to one side fixedly connected with chamber door (17) of washing case (1), the left side of chamber door (17) and the right side slip setting of washing case (1).

5. The ultrasonic cleaning device for the automatic production and processing of the valve body according to claim 1, characterized in that: the left side of wasing case (1) and the top intercommunication that is located bottom plate (18) have filter box (8), the inside of filter box (8) is provided with multilayer filter screen (9), the left bottom intercommunication of filter box (8) has drinking-water pipe (10), the top intercommunication of drinking-water pipe (10) has water pump (11), the input of water pump (11) has a plurality of shower nozzles (13) through raceway (12) intercommunication, and is a plurality of shower nozzle (13) encircle to set up around the valve body.

6. The ultrasonic cleaning device for the automatic production and processing of the valve body according to claim 5, characterized in that: one end of the water conveying pipe (12) penetrates through the cleaning box (1) and extends to the inside of the cleaning box (1), one end, located outside the cleaning box (1), of the water conveying pipe (12) is communicated with the output end of the water pump (11), and a through hole matched with the water conveying pipe (12) is formed in the cleaning box (1).